Ozito RSG-491VK User manual

RSG-491K manual.QXD 2/4/10 2:53 PM Page 1

Motor: 840W
Input: 230-240V ~ 50Hz
No load speed: 0 - 2500/min
Length of stroke: 30mm
Maximum cutting capacity: Timber 115mm
Blade fitment: Standard
Features: Versatile cutting
Accessible brushes
2 x Blades included
SPECIFICATIONS - MODEL NO. RSG-491VK
2
1. Blade
2. Screw Access Slot (blade holder)
3. Brush Caps
4. Variable Speed Dial
5. On/Off Switch
6. Lock On Button
7. Operating Handle
8. Ribbed Rubber Boot
9. Blade Holder
10. Adjustable Pivoting Shoe
10
1
3
4
7
9
2
5
6
3
8
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INTRODUCTION
Warning! When using mains-powered equipment, basic safety precautions,
including the following, should always be followed to reduce risk of fire, electric
shock, personal injury and material damage.
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the
power supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and
New Zealand.
This tool is double insulated in accordance with AS/NZS 3160: 1996; therefore no
earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power
tool repairer in order to avoid a hazard.
Note: Double insulation does not take the place of normal safety precautions when
operating this tool. The insulation system is for added protection against injury resulting
from a possible electrical insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before
use, inspect the extension lead for signs of damage, wear and ageing. Replace the
extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an
extension lead not suitable for the power input of the tool or which is damaged or
defective may result in a risk of fire and electric shock.
3
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
Congratulations on purchasing an Ozito Reciprocating Saw.
We aim to provide quality products at an affordable price.
We hope you will enjoy using this product for many years.
The Ozito Reciprocating Saw RSG-491VK is an extremely
versatile tool designed to cut many different types of
material in many varying situations. It is intended for DIY
use only.
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GENERAL SAFETY RULES
4
Warning! Read all instructions. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury. The term "power tool" in
all of the warnings listed below refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
Save these instructions
1) Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply.Use of a RCD reduces the risk of
electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off-position before
plugging in. Carrying power tools with your finger on the switch or plugging in
power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
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5
GENERAL SAFETY RULES (cont.)
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these devices
can reduce dust-related hazards.
h) Hold power tool by insulated gripping surfaces, when performing an
operation where the cutting accessory may contact hidden wiring or its own
cord. Cutting accessory contacting a "live" wire may make exposed metal parts of
the power tool "live" and could give the operator an electric shock.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these
instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a
hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer, its
service agent or similarly qualified persons in order to avoid a hazard.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Recommendations for the use of a residual current device with a rated residual
current of 30mA or less.
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6
SAFETY INSTRUCTIONS FOR RECIPROCATING SAWS
Wear a hard hat (safety helmet), safety glasses and/or face shield. It is also highly
recommended that you wear a dust mask, ear protection and padded gloves.
Check the blade carefully for cracks or damage prior to operation. Replace cracked
or damaged blades immediately.
Hold the tool firmly during operation.
Always hold the adjustable pivoting shoe firmly to the work piece.
Prior to connecting the power cord to a mains outlet always squeeze and release
the switch to ensure the lock on button is not engaged. If the lock on button is
engaged when the tool is connected to the mains outlet the tool will start up
immediately. This could prove to be dangerous.
Ensure no one is below you when using the tool in elevated conditions.
Do not point the tool at anyone in the immediate vicinity.
Warning! When making a "blind" cut (you can't see behind what is being cut),
be sure that hidden electrical wiring or water pipes are not in the path of the
cut. If wires are present, they must be disconnected at their power source by a
qualified person or avoided to prevent the possibility of lethal shock or fire.
Only hold the tool by the insulated gripping surfaces to prevent electric shock if
you accidentally cut through a "live" wire. Water pipes in "blind" areas must be
drained and capped before cutting.
If the blade hits against objects during operation,
damage to the tool or dangerous blade breakage
may occur (fig. 1).
Watch out for cut-off portions of the work piece being
cut. They may fall and cause injury to you or someone
near you.
When cutting metals, be cautious of hot flying debris.
Do not touch the blade or the work piece immediately after operation; they may
be extremely hot and could potentially burn your skin.
If you withdraw the blade from the work piece during operation, a strong reaction
could be produced, which could cause the blade to snap or cause you to lose your
grip and/or control of the saw. Always switch off the tool and wait until the blade
has come to a complete stop before withdrawing the blade from the work piece.
Fig.1
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OPERATION
7
Saw Blades
Always ensure the tool is switched off and unplugged before installing or removing a
blade. Clean out all debris or foreign matter adhering to the blade and blade holder.
Failure to do so may cause insufficient tightening of the blade, resulting in a serious injury.
The reciprocating saw can cut a large variety of materials but the correct blade must
be used. Always ensure the correct blade is used for the required job.
Insertion and Removal of Saw Blades
Disconnect the saws power cord from the mains power socket prior to making
any adjustments.
To install a blade, loosen the blade holder allen key screw using the allen key supplied.
Loosen the allen key screw on the side of the housing through the screw access slot
(see line drawing on page 2). Once loosened you should be able to insert a blade
through the hole in the shoe into the blade holder. The blade has a hole in the end
which should be placed over the notch in the blade holder. Generally the teeth of the
blade should face towards the bottom of the saw but the blade can be reversed in the
blade holder so the teeth face upwards. Tighten the allen key screw through the screw
access slot. Once tightened, pull the blade to ensure it is secured sufficiently and
cannot be extracted. Blades are sharp, use gloves to avoid accidentally cutting yourself.
To remove a blade, reverse the above process.
Warning! If you do not tighten the blade holder allen key screw sufficiently the
blade may be ejected unexpectedly during operation. This could potentially cause
serious personal injury or injury to others. Always ensure the blade is secured
properly before beginning operation.
Adjusting the Shoe
Disconnect the saws power cord from the mains power socket prior to making
any adjustments.
If the blade loses its cutting efficiency in one place along its cutting edge, reposition
the shoe to utilise a sharper, unused portion of the blades cutting edge. This will help
to lengthen the life of the blade. To reposition the shoe, use the allen key supplied to
loosen the two allen screws on the underside of the ribbed rubber boot (see line
drawing page 2) and slide the shoe forward or back to the desired position. Then
tighten the two allen screws firmly to secure the shoe in place.
On/Off Switch
To turn the tool on, squeeze the switch. To turn the tool off, release the switch. The
switch is spring loaded and will return to the off position as soon as it is released.
Always squeeze and release the switch before connecting it to a power supply, this will
ensure the lock on button is not engaged.
Lock On Button
The saw has been designed with a lock on button for longer sessions of use. This
button locks the switch in the on position to reduce user fatigue and allow the user to
focus on the task at hand. To activate the lock on button, first squeeze the on/off
switch, depress the lock on button and then release the switch. The switch will remain
locked on. To unlock the switch and turn off the saw, simply squeeze and release
the switch.
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OPERATION (cont.)
Variable Speed Dial
A variable speed dial is linked into the switch. The speed of the tool can be
regulated by adjusting this dial. After a speed has been selected the switch will be
regulated to that speed until you readjust the dial.
Cutting Procedure
Press the adjusting shoe firmly against the work piece. Do not allow the tool to
bounce. Bring the blade into light contact with the work piece. First, make a pilot
groove, using a slower speed. Then use a faster speed to continue cutting.
When cutting metal always use a suitable coolant (cutting oil). Failure to do so
could cause premature blade wear.
During operation always press the shoe firmly against
the work piece. If the shoe is held away from the work
piece during operation, strong vibration and/or twisting
may occur, causing the blade to snap dangerously (fig. 2).
To achieve a secure hold of the saw during operation
always use both the ribbed rubber boot and the
operating handle at the same time.
Fig.2
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9
• Keep the ventilation slots of the reciprocating saw clean at all times. If possible
prevent foreign matter from entering the vents.
• After each use, blow air through the saw to ensure it is free from all dust particles that
may build up. A build up of dust particles may cause the tool to overheat and fail.
• If the enclosure of the reciprocating saw requires cleaning do not use solvents but
a moist soft cloth only. Never let any liquid get inside the tool; never immerse any
part of the tool into a liquid.
• When the carbon brushes wear out the tool will spark and/or stop. The brushes are
a wearing component of the tool and should be replaced prior to the carbon
wearing out fully. Brushes will wear out after many uses but before they do take
the tool to an electrician or a power tool repairer for quick and low cost
replacement. Always replace both brushes at the same time.
Note: Ozito Industries will not be responsible for any damage or injuries caused by the
repair of the saw by an unauthorised person or by mishandling of the saw.
MAINTENANCE
CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be
disposed of with household waste but in an environmentally
friendly way. Please recycle where facilities exist. Check with
your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
RSG-491K manual.QXD 2/4/10 2:53 PM Page 9

AUSTRALIA (Head Office)
1-23 Letcon Drive, Bangholme Victoria, Australia, 3175
Telephone: [phone]
Facsimile: [phone]
Website: www.ozito.com.au
Email: [email protected]
1 x Reciprocating Saw RSG-491VK
1 x Timber Blade
1 x Metal Blade
1 x Allen Key
1 x Instruction Manual
CONTENTS
10
OZITO INDUSTRIES PTY LTD
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WARRANTY
THIS WARRANTY FORM AND CONFIRMED BUNNINGS REGISTER RECEIPT SHOULD
BE RETAINED BY THE CUSTOMER AT ALL TIMES
The warranty is only made available by returning the product to your nearest
Bunnings Warehouse with a confirmed Bunnings register receipt.
PURCHASED FROM:________________________________________________
DATE PURCHASED: ________________________________________________
3 YEAR REPLACEMENT WARRANTY
Your Ozito tool is guaranteed for a period of 36 months from the original date of
purchase and is intended for DIY (Do it yourself) use only.
WARNING
The following actions will result in the warranty being void.
• Trade, professional, Industrial or high frequency use.
•If the tool has been operated on a supply voltage other than that specified on
the tool.
• If the tool shows signs of damage or defects caused by or resulting from abuse,
accidents or alterations.
• If the tool is disassembled or tampered with in any way.
Note: Warranty excludes consumable parts such as brushes, nylon line, sanding
pads, blades, discs, drill bits, collets and accessories.
YOUR WARRANTY FORM SHOULD BE RETAINED
BY YOU AT ALL TIMES.
SHOULD YOU HAVE ANY QUESTIONS PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY OR
REPAIR PLEASE TELEPHONE OUR CUSTOMER
SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER
AND DATE OF PURCHASE AVAILABLE. AN OZITO CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS
YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.
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