Ozito PXRSS-400 User manual

CORDLESS
RECIPROCATING
SAW
18V Lithium Ion
INSTRUCTION MANUAL
SPECIFICATIONS
Voltage: 18V
No Load Speed: 0-2600spm
Stroke Length: 22mm
Blade Fitment: Tool-free
Cutting Capacities: Timber 100mm
Non Alloy Steel 6mm
Weight: 1.5kg
PXRSS-400
WHAT’S IN THE BOX
Reciprocating Saw
Timber Cutting Blade
ozito.com.au
Battery & Charger
sold separately

ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
1. ASSEMBLY
KNOW YOUR PRODUCT SETUP & PREPARATION
CORDLESS RECIPROCATING SAW
1 2 3 4 5 6 7
1 Timber Cutting Blade
2 Pivoting Shoe (Adjustable)
3 Blade Holder
4 Shoe Locking Button
5 Variable Speed Trigger
6 Sure Grip Handle
7 Lock-Off Button
BATTERY & CHARGER (sold separately)
Compatible chargers
Eco charger PXCSCH-120
“ “ PXCG-120
Fast charger PXCFCH-030
“ “ PXCG-030
Compatible battery packs
1.5Ah PXCBAT-015
“ PXBP-150
3.0Ah PXCBAT-030
“ PXBP-300
5.2Ah PXCBAT-052
“ PXBP-520
1 Rotate and hold the blade
holder anti-clockwise.
1 Rotate and hold the blade
holder anti-clockwise.
3 Ensure the blade is secure by pulling on the blade.
1 Push the shoe locking
button in from the left side
of the saw to unlock the
shoe.
3 Secure in place by
pressing the shoe locking
button in from the right side
of the saw.
2 Remove the blade and
release the blade holder.
2 Insert the blade and
release the blade holder.
2 Push the shoe in or out into
the desired position.
Removing a Cutting Blade
Fitting a Cutting Blade
WARNING! ENSURE THE TOOL IS SWITCHED OFF AND
THE BATTERY IS REMOVED BEFORE PERFORMING ANY
OF THE FOLLOWING TASKS.
Adjusting the Pivot Shoe

Battery Charge Indicator
The purchased battery is equipped
with a battery charge indicator to
show the state of the battery charge.
Press the charge indicator button and
look to see which LED lights.
Battery requires
immediate charging
Low state of charge, requires charging soon.
Mid state of charge
Full state of charge.
Note: The battery needs to be removed from the tool to check the state
of charge.
1 Connect the charger into a mains power outlet.
4 The charger LED will illuminate red signifying that the battery
is charging.
3 Withthebatterysittingonaat
surface, align the raised ribs
on the battery with the recess
in the charger and slide onto
thebatteryensuringarm
connection.
2 ThechargerLEDwillash
green showing power
is being supplied to the
charger.
5 When removing the charger
fromthebattery,rstpressthe
battery release tab, then slide
the charger from its position.
Charging your lithium ion battery - Eco Charger
Charger LED Indicator
LED Indicator Situation
GREEN (Flashing) Stand By (no battery pack is inserted)
RED (Illuminated) Battery is charging (low charge)
GREEN (Illuminated) Battery is fully charged
RED (Flashing) Battery or Charger fault
RED & GREEN
(Flashing)
Battery pack is too hot or too cold (remove
battery from charger and store at room
temperature 20ºC. Insert battery again when
at correct charging temperature). If this
happens again, the battery is defective and
needs to be replaced.
CAUTION: THE CHARGER FOR THIS PRODUCT SHOULD
BE PROTECTED BY A RESIDUAL CURRENT DEVICE
(RATED AT 30MA OR LESS).
1 Connect the charger into a mains power outlet.
4 The charger LED will
illuminate red signifying that
the battery is charging.
3 With the charger sitting on a
atsurface,aligntheraised
ribs on the battery with
the recess in the charger
and slide onto the charger
ensuringarmconnection.
2 ThechargerLEDwillash
green showing power
is being supplied to the
charger.
5 The charger LED will
illuminate green once the
battery is fully charged.
Charging your lithium ion battery - Fast Charger
Charger LED Indicator
LED Indicator Situation
GREEN (Flashing) Stand By (no battery pack is inserted)
RED (Flashing) Battery is charging (low charge)
RED (Illuminated) Battery is charging (mid charge)
GREEN (Illuminated) Battery is fully charged
BOTH(Illuminated) Battery pack is too hot or too cold (charging
will begin automatically when battery reaches
correct charging temperature).
BOTH (Flashing) Defective battery. Never charge a defective
battery pack!
Remove battery pack from charger.
2. BATTERY & CHARGING (sold separately)

4. FITTING THE BATTERY
OPERATION
Inserting & Removing the Battery (not included)
1 Align the ribs of the battery
with the recess at the base
of the saws rear hanlde
and push in until it clicks
into place.
2 Squeeze the on/off trigger
to start operating.
1 Firmly press the pivoting
shoe against the work
piece.
2 To remove, press
and hold the battery
release tab and
then slide out.
1 Press and hold the lock-off
button.
3 To stop the saw, release
the on/off trigger.
2 Start the reciprocating
saw.
3 Keeptheadjustablepivotshoermlyagainsttheworkpiece
thoughout the cut.
Battery protection system
The tool is equipped with the battery protection system, which helps to
ensure a long service life.
The output power automatically cuts off during operation when the tool and/
or battery are placed under the following situations:
• When the tool is overloaded:
If this occurs, release the trigger switch and remove causes of overload,
then pull the switch trigger again to restart.
• When the remaining battery capacity becomes low:
Recharge the battery pack.
Note: The battery protection system does not in any way damage the tool.
Note: The indicated capacity may be lower than the actual level during use
or immediately after using the tool.
5. CUTTING PROCEDURE
PXRSS-400
CAUTION: DO NOT ALLOW THE TOOL TO BOUNCE.
IF THE PIVOT SHOE IS HELD AWAY FROM THE WORK
PIECE DURING OPERATING, STRONG VIBRATION AND/
OR TWISTING MAY OCCUR CASUING THE BLADE TO
SNAP DANGEROUSLY.
Note: The lock-off button can be released once operating
Note: Do not apply excessive pressure, allow the blade to do
the work.
Turning On and Off
Cutting Procedure

DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
BATTERY & CHARGER SAFETY WARNINGS
TROUBLESHOOTING
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recyclingpackagingreducestheneedforlandllandrawmaterials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING
INSTRUCTIONS FOR YOUR
BATTERY CHARGER.
1. Before using the charger read all instructions and cautionary markings on the
charger, battery pack and the product using the battery pack.
2. This charger is not intended for any uses other than charging rechargeable batter-
ies.Anyotherusemayresultinriskofre,electricshockorelectrocution.
3. Do not place any object on top of the charger or place the charger on a soft
surface that may result in excessive internal heat. Place the charger in a position
away from any heat source.
4. To reduce risk of damage to the electric plug and cord, pull by the plug rather than
the cord when disconnecting the charger.
5. Make sure the cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
6. An extension cord should not be used unless absolutely necessary. Use of an
improperextensioncordcouldresultintheriskofre,electricshockorelectrocution.
7. Do not operate the charger if it has received a sharp blow, been dropped or
otherwise damaged in any way. Have it checked by an electrician or power tool
repairer.
8. Do not disassemble charger. Take it to an electrician or power tool repairer when
service or repair is required. Incorrect reassembly may result in a risk of electric
shock,electrocutionorre.
9. To reduce risk of electric shock, unplug the charger from the outlet before attempt-
ing any cleaning. Removing the battery pack will not reduce this risk.
10. Never attempt to connect 2 chargers together.
11. DO NOT store or use the tool and battery pack in locations where the temperature
may reach or exceed 40ºC (such as inside sheds or metal buildings in summer).
12. The charger is designed to operate on standard household electrical power (240
volts). Do not attempt to use it on any other voltage!
13. The battery pack is not fully charged out of the carton. First read the safety
instructions and then follow the charging notes and procedures.
14. The longest life and best performance can be obtained if the battery pack is
charged when the air temperature is between 18 - 24ºC. Do not charge the battery
pack in an air temperature below 10ºC or above 40ºC. This is important and will
prevent damage to the battery pack.
15. Do not incinerate the battery pack even if it is seriously damaged or is completely
wornout.Thebatterycanexplodeinare.
16. Never attempt to open the battery pack for any reason. If the plastic housing of the
battery pack breaks or cracks, immediately discontinue use and do not recharge.
17. During charging, the battery must be placed in a well ventilated area.
LED lights do not illuminate on charger
Check the charging adaptor is securely plugged into the wall out let.
Checkthebatteryisrmlyconnectedtothechargingcradle.
Check that the charging jack is securely connected to the charging
cradle.
The battery has a short run time
Ensure the battery is properly charged. It will take 4-5 charging cycles
before the battery reaches optimum charge and run time. On the initial
charge, the battery requires 5 hours of charging. Subsequent charging
only requires 3-5 hours.
Sparking visible through the housing vents
A small amount of sparking may be visible through the housing vents.
This is normal and does not indicate a problem.
Excessive sparking visible through the housing air vents
and/or the reciprocating saw failing to operate
May indicate the carbon brushes have worn out and need to be
replaced.Carbonbrushesshouldonlybereplacedbyaqualied
electrician or power tool repairer.
Shoe locking button will not lock after repositioning
The shoe lock will only lock once the shoe is in 1 of its 3 positions. Push
the shoe in or out until the shoe can be locked.
MAINTENANCE
• After each use, blow air through the tool housing to ensure it is free
from all dust, dirt, etc. Build up of dust, dirt particles may cause the
tool to overheat and shorten the life of the tool.
• If the housing of the reciprocating saw requires cleaning, do not use
solvents but a moist soft cloth or soft brush only.
• Never let any liquid get inside the tool, never immerse any part of the
tool into liquid.
• When not in use, the reciprocating saw should be stored in a dry, frost
free location not within the reach of children.
WARNING! ALWAYS ENSURE THE TOOL HAS
COMPLETELY STOPPED AND THE BATTERY IS REMOVED
PRIOR TO ANY MAINTENANCE.
Note: Ozito Industries will not be responsible for any damage
or injuries caused by the repair of the reciprocating saw by an
unauthorised person or by mishandling of the reciprocating saw.
Warning
Read instruction manual
Ah Amp hour
Electrical Emissions
Conformity (EMC)
no No load speed
VVolts Hz Hertz
ac/~ Alternating current
Direct current
dc/
spm Strokes per minute

WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of re, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The charger has been designed for 230V and 240V only. Always check that the power supply corresponds to
the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
This tools charger is double insulated in accordance with AS/NZS 60745-1;
therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid
a hazard.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure
within the tool.
The power supply for this products charger should be protected by a residual current device (rated at 30mA
or less). A residual current device reduces the risk of electric shock.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructionsmayresultinelectricshock,reand/orseriousinjury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools.Unmodiedplugsandmatchingoutletswill
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
ngerontheswitchorenergisingpowertoolsthathavetheswitchoninvitesaccidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Battery tool use and care
a. Recharge only with the charger specied by the manufacturer. A charger that is suitable for one
typeofbatterypackmaycreateariskofrewhenusedwithanotherbatterypack.
b. Use power tools only with specically designated battery packs. Use of any other battery packs
maycreateariskofinjuryandre.
c. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects, that can make a connection from one terminal
to another. Shortingthebatteryterminalstogethermaycauseburnsorare.
d. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, ush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
6. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
RECIPROCATING SAW SAFETY WARNINGS
WARNING!
• Hold power tool by insulated gripping surfaces, when performing an
operation where the cutting accessory may contact hidden wiring or its
own cord. Cutting accessory contacting a “live” wire may make exposed metal
parts of the power tool “live” and could give the operator an electric shock.
• This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety.
• Wear a safety helmet, safety glasses and/or face shield. It is also highly
recommended that you wear a dust mask, ear protection and padded gloves.
• Check the blade carefully for cracks or damage prior to operation.
Replace cracked or damaged blades immediately.
• Hold the tool rmly during operation. Always hold the adjustable pivoting
shoe rmly against the work piece.
• Ensure no one is below you when using the tool in elevated conditions.
• Do not point the tool at anyone in the immediate vicinity.
WARNING! When making a “blind” cut (you can’t see behind what is being
cut), be sure that hidden electrical wiring or water pipes are not in the path of
the cut. If wires are present, they must be disconnected at their power source by a
qualiedpersonoravoidedtopreventthepossibilityoflethalshockorre.
• Water pipes in “blind” areas must be drained and capped before cutting.
• If the blade hits against objects during operation, damage to the tool or
dangerous blade breakage may occur.
• Watch out for cut-off portions of the work piece being cut. They may fall and
cause injury to you or someone near you.
• Whencuttingmetals,becautiousofhotyingdebris.
• Do not touch the blade or the work piece immediately after operation;
they may be extremely hot and could potentially burn your skin.
• If you withdraw the blade from the work piece during operation, a strong
reaction could be produced, which could cause the blade to snap or cause
you to lose your grip and/or control of the saw. Always switch off the tool and
wiat until the blade has come to a complete stop before with drawing the blade
from the work piece.
WARNING! Some dust created by power sanding, sawing, grinding, drilling and
other construction activities contain chemicals known to cause cancer, birth defects
or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints;
• Crystalline silica from bricks, cement and other masonry products, and;
• Arsenic and chromium from chemically-treated timber.
The risk from such exposures vary depending on how often you do this type of work.
To reduce your exposure to these chemicals; work in a well ventilated area, and
workwithapprovedsafetyequipment,suchasthosedustmasksthatarespecically
designedtolteroutmicroscopicparticles.
Always wear eye protection and a dust mask for dusty applications and when drilling/
chiselling overhead. Sanding particles can be absorbed by your eyes and inhaled
easily and may cause health complications.

IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
0914
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
3 YEAR REPLACEMENT WARRANTY WITH
2 YEAR EXTENSION UPON REGISTRATION
Your Product is guaranteed for a period of 36 months from the
original date of purchase and is intended for DIY (Do It Yourself) use
only. If a product is defective it will be replaced in accordance with
the terms of this warranty. You have the option to register your
product with Ozito on www.ozito.com.au/registrations for an
extended warranty of 2 years within four weeks of purchase. The
registration confirmation, which is sent out by e-mail, and the
original receipt showing the date of purchase will serve as proof of
the extended warranty. Lithium Ion batteries and chargers are
covered by a 36 month warranty and are excluded from the
warranty extension. Warranty excludes consumable parts, for
example: cutting blades, etc.