Ozito CCS-1200 User manual

COLD CUT SAW
1280W
INSTRUCTION MANUAL
SPECIFICATIONS
Rated Voltage: 230 – 240V ~ 50Hz
Rated Power: 1280W
No Load Speed: 3800rpm
Supplied Blade: Ø180mm (7”) x Ø20mm x 1.9 (36T)
Cutting Blade Max.: Ø185mm (7-1/4”)
Cutting Angle Capacity: 0 – 45°
Max Cutting Capacity
Round & Square Tube: 50mm - 6 mm Section
Rectangular Prole: 75mm x 45mm - 6mm Section
Round & Square Bar: 20mm Mild Steel
Net Weight: 7.7kg
CCS-1200
WHAT’S IN THE BOX
ozito.com.au
5mm & 6mm
Hex key
Cold Cut Saw
Carbon Brush Set

3
ONLINE MANUAL
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1 Carry handle
2 Upper blade guard
3 Lock off button
4 Blade bolt cover
5 Retractable blade guard
6 Depth stop
7 Blade
8 Fence
9 Angle guide lock lever
10 Angle guide
11 Rear spark shield
12 Vice handle
13 Rubber foot
14 Vice lock
15 Base
16 Spindle lock lever
17 Lock pin
18 Trigger switch
19 Vice
COLD CUT SAW
KNOW YOUR PRODUCT
1. ADJUSTMENTS
SETUP & PREPARATION
Locking & releasing
the lock pin
The cold cut saw is boxed in
a locked position.
To unlock the saw and raise the
saw arm, depress the saw arm
slightly and pull the lock pin out.
The saw arm will pivot upwards.
To lock the saw so that it can be
carried or transported, fold the saw
arm down and push in the lock pin.
Adjusting the vise
1. Place your workpiece on the
cold cut saw base, between
the fence and vice.
2. Disengage the vice lock and push
the vice handle forward. The vice
can easily be moved forwards
and backwards if the vice lock is
disengaged.
3. When the vice is touching the
workpiece, close the vice lock.
4. Turn the vice handle in a clockwise
direction to clamp the workpiece
securely in position.
5. To remove an object from the
vice, rotate the vice handle in an
anti-clockwise direction. When the
clamping pressure is relieved, the
vice lock can be disengaged and the
vice handle can be pulled back.
.
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17
16
18
11
15
1098
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2
3
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5
6
7
12 13 14 3

Adjusting the depth stop
Ensure that the depth stop is adjusted to the correct height before
commencing operation. The adjustable depth stop is threaded into
the pivot mount at the rear of the base. By raising and lowering the
depth stop, the distance that the blade travels can be controlled.
1. Toadjustthedepthstop,rstloosen
the depth stop nut (anti clockwise).
2. If you wish to increase the depth of
cut, use the 6mm hex key (supplied) to
rotate the depth stop clockwise. This
will lower the height of the depth stop.
3. If you desire a shallower depth of cut,
use the 6mm hex key (supplied) to
rotate the depth stop anti clockwise.
This will increase the height of the
depth stop and restrict the distance
that the saw arm can travel.
4. Whenyouaresatisedwiththedepth
stop height, hold the depth stop steady
with the 6mm hex key and tighten the
depth stop nut.
Adjusting the cutting angle
Note. The angle guide allows cutting angles from 0° to 45°.
1. Toadjustthecuttingangle,rst
loosen the angle guide lock
lever by turning it in an anti-
clockwise direction.
2. Move the angle guide until the
slot line in the base aligns with
the desired cutting angle.
3. Tighten the angle guide lock
lever by turning it in a clockwise
direction.
Note. The angle guide is
just a guide. More accurate
square cuts can be achieved
by lowering the arm down until
the blade sits within the base.
Sit a square edge against the
blade and adjust the fence
against the square edge.
Tighten the angle guide lock
lever before use.
IMPORTANT! BEFORE ADJUSTING THE CUTTING
ANGLE WITH A SQUARE EDGE, ENSURE THAT THE
UNIT HAS BEEN SWITCHED OFF AND THE PLUG
REMOVED FROM THE SOCKET. WARNING! NEVER OPERATE THE COLD CUT SAW
WITHOUT THE JAM NUT AND THE DEPTH STOP
FULLY SECURE.

3. TURNING ON AND OFF2. MAXIMUM CUTTING CAPACITIES
1. Depress and hold the lock-off
button then pull the trigger
switch to start the tool. After
starting release the lock-off
button.
2. To stop the tool release
the trigger switch.
3. When the trigger switch is
released the machine turns
off. The lock-off button will
automatically re-engage.
OPERATION
6mm
50mm
50mm
75mm
45mm
6mm
50mm 50mm
6mm
20mm
20mm
20mm
50mm
6mm
50mm
50mm
75mm
45mm
6mm
50mm 50mm
6mm
20mm
20mm
20mm
50mm
6mm
50mm
50mm
75mm
45mm
6mm
50mm 50mm
6mm
20mm
20mm
20mm
50mm
6mm
50mm
50mm
75mm
45mm
6mm
50mm 50mm
6mm
20mm
20mm
20mm
50mm
The cut off saw is recommended for cutting mild steel such as pipe, box
section, rectangular, angle iron and mild steel bars.
The diagrams below indicate maximum cutting capacities and assume
no blade wear and ideal fence positioning. These capacities are suited
to 90° & 45°
Tubes & Angles
Solid Bar
Recommended for mild steel and copper alloys.
6mm
50mm
50mm
75mm
45mm
6mm
50mm 50mm
6mm
20mm
20mm
20mm
50mm
6mm
50mm
50mm
75mm
45mm
6mm
50mm 50mm
6mm
20mm
20mm
20mm
50mm

4. OPERATION 5. REPLACING A BLADE
MAINTENANCE
When all the necessary adjustments have been made including
adjusting the vice, cutting angle and depth stop (see Adjustments
section), the operation of the cold cut saw can commence.
1. Ensure that the workpiece
is fully clamped into place
before beginning to cut.
2. Depress the lock-off button
and pull the trigger to start
the tool.
3. Lower the blade onto the
workpiece and allow it to cut
its way through. (Let let blade
do the cutting).
4. After the completion of the
cut, raise the blade clear of
the workpiece. Release the
trigger and the cold cut saw
will stop.
1. With the 5mm hex key (supplied),
loosen the 2 hex bolts that attach
the blade bolt cover to the upper
blade guard. Slide the cover up to
remove.
2. Remove the blade bolt cover so
that the blade bolt is exposed.
3. Lower and hold the spindle lock lever
and rotate the blade anti-clock wise
until the spindle lock engages.
4. With one hand, keep the spindle lock
lever lowered. Use the other hand to
unscrew the blade bolt with the 6mm
hex key (supplied) in an anti-clockwise
direction.
5. Removethebladebolt,ange
washerandtheouterange.
IMPORTANT! BEFORE CLEANING YOUR COLD CUT SAW
OR CARRYING OUT ANY MAINTENANCE PROCEDURE,
MAKE SURE THAT THE MOTOR IS OFF AND THE TOOL
DISCONNECTED FROM THE POWER SUPPLY TO
PREVENT ACCIDENTAL STARTING.
WARNING! NEVER OPERATE THE COLD CUT SAW
WITHOUT WEARING THE APPROPRIATE SAFETY
GEAR INCLUDING EYE AND HEARING PROTECTION.
CAUTION! THE BLADE MAY CONTINUE SPINNING
FOR A SHORT WHILE AFTER THE TRIGGER HAS
BEEN RELEASED. KEEP YOUR HANDS AWAY FROM
A MOVING BLADE.

MAINTENANCE
5. REPLACING A BLADE cont. 6. CLEANING
6. Slide the retractable blade guard into the upper blade guard.
Removethebladeandtheinsideange.
7. Clean any dust and
debris from the spindle,
theinnerangeand
the other components.
Re-assemble the blade
components in the
reverse order, ie. Inner
ange,replacement
blade,outerange,
angewasherandthen
the blade bolt.
Note. When mounting the blade, make sure that the direction of
rotation arrow printed on the blade matches the direction of rotation
arrow embossed on the upper blade guard.
8. Lower and hold the spindle lock
lever and tighten the blade bolt in a
clockwise direction.
9. Rotate the new disc by hand,
ensuring that it doesn’t wobble
and rotates fully.
10.Replace the front blade bolt
coverandxitinplacewith
the 2 hex bolts.
Cleaning
Remove dust and dirt regularly from the machine. Cleaning is best
carriedoutwithanebrushoracloth.
Remove any metal and debris that may have accumulated around the
upper blade guard and retractable blade guard.
Clean debris from saw recess in bass.
Clean chips from spark shield.
Never use caustic agents to clean plastic parts.
Keep the tool’s air vents unclogged and free of dust and dirt. Blow out
the motor regularly with compressed air.
General inspection
Before use, check for cracked or broken parts, damaged electrical
wiring and any other condition that may effect safe operation. Do not
use damaged equipment.
Regularlycheckthatallthexingscrewsaretight.Theymayvibrate
loose over time.
Carbon brushes
When the carbon brush wears out,
the cold cut saw will spark and/or
stop. Discontinue use as soon as
this happens. It should be replaced
prior to recommencing use of the
cold cut saw. Carbon brushes
are a wearing component of the
saw therefore not covered under
warranty. Continuing to use the
cold cut saw when carbon brushes need to be replaced may cause
permanent damage to the saw. Carbon brushes will wear out after
many uses. When the carbon brush needs to be replaced, take the
saw to an electrician or a power tool repairer for a quick and low cost
replacement.
Note: Ozito Industries will not be responsible for any damage or
injuries caused by the repair of the saw by an unauthorised person or
by mishandling of the saw.

DESCRIPTION OF SYMBOLS CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recyclingpackagingreducestheneedforlandllandrawmaterials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
SPARE PARTS
VVolts Hz Hertz
~Alternating current WWatts
/min Revolutions or
reciprocation per minute Double insulated
Regulator compliance
mark noNo load speed
Read instruction manual
Blade ø180mm x ø20mm x 36TCT SPCCS1200-62
Blade Bolt & Washer SPCCS1200-59K
Carbon Brush (Pair) SPCCS1200-05
Carbon Brush Holder (Pair) SPCCS1200-04
Guard Spring SPCCS1200-67
Guard SPCCS1200-65
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito customer service
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]

SPARE PARTS Tool:
Model No.
Item
No. Description Part No.
How To Order
04
05
59
62
65
67
Carbon Brush Holder (Pair)
Carbon Brush (Pair)
Blade Bolt & Washer
lade ø180mm x ø20mm x 36TCT
Guard
Guard Spring
SPCCS1200-04
SPCCS1200-05
SPCCS1200-59K
SPCCS1200-62
SPCCS1200-65
SPCCS1200-67
Available spare parts can be ordered through the Special Orders Desk at any Bunnings Warehouse. If you have any
further questions, please contact Ozito Customer Service on:
Australia: 1800 069 486
New Zealand: 0508 069 486
[email protected]
The following is a list of spare parts carried by Ozito.
Please contact Customer Service for any parts not
listed.
Tool: Cold Cut Saw
Model No. CCS-1200
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8182
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Item
No. Description Part No.

WARNINGS!.
Always wear eye protection.
- This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.
- Young children should be supervised to ensure that they do not play with the appliance.
a) Check the blade before mounting it into the saw. Make sure that it is in no way cracked or
warped. Only use sharp blades.
b) When the blade is installed, stand to one side, out of line with the blade, and run the tool
for at least a minute to make sure that it is not faulty. Always stay out of line of the blade when
using the saw.
c) Do not use a blade marked with a lower RPM than that of the no load speed shown on the
rating plate of the tool.
d) Check that the mains voltage matches that given on the rating plate before plugging in the
tool.
e) Ensure that the workpiece is held tight in the vise.
f) When cutting through long material, ensure that it is supported properly by packing up
each end to match the height of the vise.
g) Use only good quality blades.
h) Let the blade do the cutting at a reasonable feed. If too much pressure is applied the motor will
beoverloadedcausingthebladetoslowresultingininefcientcuttingandpossibledamagetothe
motor.
i) When operating the cold cut saw, use safety equipment including safety goggles or shield, ear
protection, dust mask and protective clothing including safety gloves.
j) Do not use the saw unless the guards are in place.
k) Always stand to one side when operating the saw.
l) Never use your hands to remove debris or waste close by the saw blade.
m) Rags, cloths, cord, string and the like should never be left around the work area.
n) Donotattempttofreeajammedbladebeforerstswitchingoffthemachine.
o) Do not slow or stop a blade with a piece of metal. Let the blade come to rest naturally.
p) If you are interrupted when operating the saw, complete the process and switch off before
looking up.
q) Periodicallycheckthatallnuts,boltsandotherxingsareproperlytightened.
r) Always hold the saw on parts that are insulated. If you accidentally cut into hidden wiring or
the saw’s own cable, the metal parts of the saw will become ‘live’. Switch off at the mains and
remove the plug immediately.
s) Wear gloves when handling saw blades.
t) Keeptheoorareaaroundthemachinelevel, well maintained and free of loose materials such
as cut-offs.
WARNING! For your own safety read instruction manual before operating cold cut saw. Wear
eye protection. Keep hands out of path of saw blade. Do not operate saw without guards
in place. Do not perform any operation freehand. Never reach around saw blade. Turn off
tool and wait for saw blade to stop before moving workpiece or changing settings. When changing
the blade, replace and secure all guarding to its original position and correctly before starting tool.
Disconnect power (or unplug tool as applicable) before changing blade or servicing. Do not expose to
rain or use in damp locations.
WARNING. Before connecting a tool to a power source (mains switch power point receptacle,
outlet,etc.)besurethatthevoltagesupplyisthesameasthatspeciedonthenameplate
ofthetool.Apowersourcewithavoltagegreaterthanthatspeciedforthetoolcanresultin
serious injury to the user, as well as damage to the tool. If in doubt, do not plug in the tool. Using a
power source with a voltage less than the nameplate rating is harmful to the motor.
The tool must be used only for its prescribed purpose. Any use other than those mentioned in this
Manual will be considered a case of misuse. The user and not the manufacturer shall be liable for any
damage or injury resulting from such cases of misuse. The manufacturer shall not be liable for any
changes made to the tool nor for any damage resulting from such changes.
Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors. The
following hazards may arise in connection with the tool’s construction and design:
• Contact with the blade.
• Kickback of workpiece and parts of workpiece.
• Blade fracture.
• Damage to hearing if effective earmuffs are not worn.
• Harmful emissions of dust when the machine is used in closed rooms.
Do not use blades that are deformed or cracked. Always remove the plug from the mains socket
before making any adjustments or maintenance, including changing the blade.
COLD CUT SAW SAFETY WARNINGS
WARNING! When using mains-powered tools, basic safety precautions, including
thefollowing,shouldalwaysbefollowedtoreduceriskofre,electricshock,
personal injury and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an
emergency, before operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and
New Zealand.
This tool is double insulated in accordance with AS/NZS 60335-1;
therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order
to avoid a hazard.
Note: Double insulation does not take the place of normal safety precautions when operating this
tool. The insulation system is for added protection against injury resulting from a possible electrical
insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect
the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged
or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension
lead not suitable for the power input of the tool or which is damaged or defective may result in a risk
ofreandelectricshock.
WARNING! Read all safety warnings and all instructions. Failure to follow the
warningsandinstructionsmayresultinelectricshock,reand/orseriousinjury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless)
power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Donotoperatepowertoolsinexplosiveatmospheres,suchasinthepresenceofammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.Unmodiedplugsand
matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is earthed or
grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power
tool.Donotuseapowertoolwhileyouaretiredorundertheinuenceofdrugs,alcohol
or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting
to power source and/or battery pack, picking up or carrying the tool. Carrying power
toolswithyourngerontheswitchorenergisingpowertoolsthathavetheswitchoninvites
accidents.
d. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly maintained
power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
5. Service
a. Haveyourpowertoolservicedbyaqualiedrepairpersonusingonlyidentical
replacement parts. This will ensure that the safety of the power tool is maintained.
b. If the supply cord is damaged, it must be replaced by the manufacturer,
itsserviceagentorsimilarlyqualiedpersonsinordertoavoidahazard.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY

IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase. If a product is defective it will
be replaced in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example: blade, hex key,
bearings & carbon brushes.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specied on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the instruction
manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Oce) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benets provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major failure and
for compensation for any other reasonably foreseeable loss or damage.
You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer service
helpline above.
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