Ozito TSB-0808U User manual

TSB-0808U
Art.-Nr.: 43.404.20 I.-Nr.: 11016
GB Original operating instructions
Bench-type circular saw
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Table of contents
1. Safety regulations
2. Layout and items supplied
3. Proper use
4. Technical data
5. Before starting the equipment
6. Assembly
7. Using the saw
8. Operation
9. Replacing the power cable
10. Cleaning, maintenance and ordering of spare parts
11. Disposal and recycling
12. Storage
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Danger! - Read the operating instructions to reduce the risk of inquiry.
Caution! Wear ear-muffs. The impact of noise can cause damage to hearing.
Caution! Wear safety goggles. Sparks generated during working or splinters, chips and dust emitted
by the device can cause loss of sight.
Caution! Wear a breathing mask. Dust which is injurious to health can be generated when working on
wood and other materials. Never use the device to work on any materials containing asbestos!
Caution! Risk of injury! Do not reach into the running saw blade.
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Danger!
When using the equipment, a few safety pre-
cautions must be observed to avoid injuries and
damage. Please read the complete operating
instructions and safety regulations with due care.
Keep this manual in a safe place, so that the in-
formation is available at all times. If you give the
equipment to any other person, hand over these
operating instructions and safety regulations as
well.We cannot accept any liability for damage
or accidents which arise due to a failure to follow
these instructions and the safety instructions.
1. Safety regulations
The corresponding safety information can be
found in the enclosed booklet.
Danger!
Read all safety regulations and instructions.
Any errors made in following the safety regula-
tions and instructions may result in an electric
shock, fire and/or serious injury.
Keep all safety regulations and instructions
in a safe place for future use.
2. Layout and items supplied
2.1 Layout
1 Sawing table
2 Saw blade guard
3 Push stick
4 Saw blade
5 Splitter
6 Table insert
7 Parallel stop
8 Motor
9 Power cable
10 Stand
11 On/Offswitch
12 Locking grip for parallel stop
13 Scale for angle setting
14 Locking grip
15 Screw for saw blade guard
16 Cable holder (for machine transport)
17 45° stop/cross stop
2.2 Items supplied
Please check that the article is complete as spe-
cified in the scope of delivery. If parts are missing,
please contact our service center or the nearest
branch of the DIY store where you made your
purchase at the latest within 5 work days after
purchasing the article and upon presentation of
a valid bill of purchase. Also, refer to the warranty
table in the warranty provisions at the end of the
operating instructions.
• Open the packaging and take out the equip-
ment with care.
• Remove the packaging material and any pa-
ckaging and/or transportation braces
(if available).
• Check to see if all items are supplied.
• Inspect the equipment and accessories for
transport damage.
• If possible, please keep the packaging until
the end of the guarantee period.
Danger!
The equipment and packaging material are
not toys. Do not let children play with plastic
bags, foils or small parts. There is a danger of
swallowing or suffocating!
• Splitter
• Carbide-tipped saw blade
• Parallel stop
• Push stick
• Blade change tool
• Bench-type circular saw
• Cross stop
• Original operating instructions
• Safety information
3. Proper use
The bench-type circular saw is designed for the
slitting and cross-cutting (only with the cross
stop) of all types of timber commensurate with the
machine‘s size.The equipment is not to be used
for cutting any type of round wood.
The equipment is to be used only for its prescri-
bed purpose. Any other use is deemed to be a
case of misuse.The user / operator and not the
manufacturer will be liable for any damage or inju-
ries of any kind caused as a result of this.
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Please note that our equipment has not been de-
signed for use in commercial, trade or industrial
applications. Our warranty will be voided if the
machine is used in commercial, trade or industrial
businesses or for equivalent purposes.
The equipment is to be operated only with suita-
ble saw blades (saw blades made of HM or CV)
It is prohibited to use any type of HSS saw blade
and cutting-offwheel.
To use the equipment properly you must also
observe the safety information, the assembly
instructions and the operating instructions to be
found in this manual.
All persons who use and service the equipment
have to be acquainted with these operating
instructions and must be informed about the
equipment‘s potential hazards. It is also imperati-
ve to observe the accident prevention regulations
in force in your area. The same applies for the
general rules of health and safety at work.
The manufacturer will not be liable for any chan-
ges made to the equipment nor for any damage
resulting from such changes. Even when the
equipment is used as prescribed it is still impossi-
ble to eliminate certain residual risk factors.
The following hazards may arise in connection
with the machine‘s construction and design:
• Contact with the saw blade in the uncovered
saw zone.
• Reaching into the running saw blade (cut
injuries).
• Kick-back of workpieces and parts of work-
pieces.
• Saw blade fracturing.
• Catapulting of faulty carbide tips from the saw
blade.
• Damage to hearing if essential ear-muffs are
not used.
• Harmful emissions of wood dust when used
in closed rooms.
4. Technical data
AC motor ........................................ 230V ~ 50Hz
Power P .................................... 800 W S2 10 min
Idle speed n0...................................... 2950 min-1
Cutting-offwheel ............ Ø 200 x Ø 16 x 2.4 mm
Number of teeth ............................................. 24
Table size ..................................... 500 x 335 mm
Cutting height max. ......................... 45 mm / 90°
......................................................... 35 mm / 45°
Extractor socket ................................... Ø 36 mm
Weight ........................................ approx. 12.3 kg
Thickness of the splitter: ......................... 2.2 mm
Load factor:
A load factor of S2 10 min (intermittent periodic
duty) means that you may operate the motor
continuously at its nominal power level (800
W) for no longer than the time stipulated on the
specifications label (10 min). If you fail to observe
this time limit the motor will overheat. During the
OFF period the motor will cool again to its starting
temperature.
Danger!
Sound and vibration
Sound and vibration values were measured in
accordance with EN 61029.
Operation
LpA sound pressure level ..................... 96,6 dB(A)
KpA uncertainty .............................................3 dB
LWA sound power level ..................... 109,6 dB(A)
KWA uncertainty .............................................3 dB
The quoted values are emission values and not
necessarily reliable workplace values. Although
there is a correlation between emission and im-
mission levels it is impossible to draw any certain
conclusions as to the need for additional precau-
tions. Factors with a potential influence on the ac-
tual immission level at the workplace include the
duration of impact, the type of room, and other
sources of noise etc., e.g. the number of machi-
nes and other neighboring operations. Reliable
workplace values may also vary from country to
country. With this information the user should at
least be able to make a better assessment of the
dangers and risks involved.
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Wear ear-muffs.
The impact of noise can cause damage to hea-
ring.
Keep the noise emissions and vibrations to a
minimum.
• Only use appliances which are in perfect wor-
king order.
• Service and clean the appliance regularly.
• Adapt your working style to suit the appliance.
• Do not overload the appliance.
• Have the appliance serviced whenever ne-
cessary.
• Switch the appliance off when it is not in use.
Caution!
Residual risks
Even if you use this electric power tool in
accordance with instructions, certain resi-
dual risks cannot be rules out. The following
hazards may arise in connection with the
equipment’s construction and layout:
1. Lung damage if no suitable protective dust
mask is used.
2. Damage to hearing if no suitable ear protec-
tion is used.
3. Health damage caused by hand-arm vib-
rations if the equipment is used over a pro-
longed period or is not properly guided and
maintained.
5. Before starting the equipment
Before you connect the equipment to the mains
supply make sure that the data on the rating plate
are identical to the mains data.
Warning! Always pull the power plug before
making adjustments to the equipment.
• Unpack the bench-type circular saw and
check it for damage which may have occurred
in transit.
• The machine has to be set up where it can
stand firmly, e.g. on a work bench, or it must
be bolted to a strong base.
• All covers and safety devices have to be pro-
perly fitted before the machine is switched on.
• It must be possible for the saw blade to run
freely.
• When working with wood that has been pro-
cessed before, watch out for foreign bodies
such as nails or screws etc.
• Before you actuate the On/Off switch, make
sure that the saw blade is correctly fitted and
that the machine’s moving parts run smoothly.
6. Assembly
Danger! Always pull out the power plug befo-
re carrying out any maintenance or conversi-
on work.
6.1 Fitting the saw blade (Fig. 2/3)
• Important! Pull out the power plug.
• Unscrew the fixing screws (20) and remove
chip bin cover (19).
• Undo the nut (21) with a ring wrench (30) on
the nut itself and a face spanner (31) on the
saw shaft to apply counter-pressure.
• Important! Turn the nut in the direction of
rotation of the saw blade (4).
• Remove the outer flange (22).
• When fitting a saw blade for the first time:
Clean the mounting flange, insert a new saw
blade and retighten the flange (22).
• When changing the saw blade:Take off the
old saw blade. Clean the mounting flange,
insert a new saw blade and retighten the
flange (22).
• Important! Note the running direction! The
running direction of the saw blade is marked
on the blade and chip bin cover (19) as a di-
rection arrow.
6.2 Adjusting the splitter (Fig. 4-6)
• Take off the saw blade guard (2) (see 6.3).
• Take out the table insert (6) (see 6.4).
• Loose the splitter (5) with the two screws (24)
(Fig. 5).
• Adjust the splitter (5) so that the gap between
the saw blade (4) and the splitter (5) equals
3 - 5 mm (see Fig. 6).
• The splitter (5) has to be in line with the saw
blade (4) in longitudinal direction.
• Retighten the two screws (24).
• The setting of the splitter has to be checked
each time after changing the saw blade.
6.3 Fitting the saw blade guard (Fig. 4)
• Mount the saw blade guard (2) on the splitter
(5) and align.
• Insert the screw (15) through the hole in the
saw blade guard (2) and in the splitter (5) and
secure it with the nut.
• To dismantle, proceed in reverse order.
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6.4 Replacing the table insert (Fig. 4)
• Important: Pull out the power plug!
• Remove the screws (23).
• Take off the saw blade guard (2) (see 6.3).
• Lift the worn table insert (6) up and out.
• Fit the replacement table insert by following
the above in reverse.
6.5 Securing on a substructure
The holes (Z/Fig. 2) in the machine frame can
be used to secure the equipment to a firm, level
substructure such as a workbench. Suitable faste-
ning material (screws, etc.) is available from your
dealer.
6.6 Sawdust extraction (Fig. 2)
• The saw is equipped with an extractor port
(18) for chips.
• This makes it easy to connect to any extrac-
tor.
• Never use the equipment without the suction
function.
• Regularly check and clean the suction chan-
nels.
7. Operation
7.1 Switching On and Off(Fig. 1)
• The saw can be switched on by pressing the
green pushbutton „I“.
• The red pushbutton „0“ has to be pressed to
switch off the saw.
7.2 Parallel stop
7.2.1 Stop height (Fig. 7/8)
• The parallel stop (7) supplied with the bench-
type circular saw has two different guide
faces.
• Use the lower stop height for thin workpieces
and the higher stop height for thick workpie-
ces.
• To change the stop height, open the locking
grips (12) on the parallel stop (7) and take it
off the table.
• Turn the parallel stop through 180° so that
end which was facing the front now faces the
rear.
• Retighten the locking grips.
• Measure the cutting width between the saw
blade and the parallel stop in addition to the
scale indicator. After every new adjustment,
make a trial cut in order to check the set di-
mensions.
7.2.2 Cutting width (Fig. 8)
• The parallel stop (7) has to be used when
making longitudinal cuts in wooden workpi-
eces.
• Slide the parallel stop (7) to the right or left
side of the saw table (1).
• The parallel stop (7) can be set to the requi-
red dimension with the help of the scale (b)
engraved on the saw table (1).
• Tighten the two thumb screws (12) in order to
fix the parallel stop (7).
7.3 Setting the angle (Fig. 9/10)
• Undo the locking grips (14).
• Slide the two locking grips (14) to set the bla-
de (4) to the required angle value (see scale
(13)).
• Retighten the locking grips (14).
8. Operation
After every new adjustment we recommend
you to make a trial cut in order to check the
new settings.
After switching on the saw, wait for the blade
to reach its maximum speed of rotation befo-
re commencing with the cut.
Secure long workpieces against falling off
at the end of the cut (e.g. with a roller stand
etc.)
Take extra care when starting the cut.
8.1 Cutting narrow workpieces
(width less than 120 mm) (Fig. 11)
• Adjust the parallel stop (7) to the width of
workpiece you require.
• Feed in the workpiece with two hands. Always
use the push stick (3) in the area of the saw
blade (4). (A push stick is supplied with the
saw!)
• Always push the workpiece through to the
end of the splitter (5).
• Important! With short workpieces, use the
push stick from the beginning.
8.2 Cutting very narrow workpieces (width
less than 30 mm)
• Adjust the parallel stop (7) to the width of
workpiece you require.
• Use the push block to press the workpiece
against the parallel stop (7) and push the
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workpiece with the push block through to the
end of the splitter (5).
• There is no push block supplied with the saw!
(Available from your specialist dealer)
9. Replacing the power cable
Danger!
If the power cable for this equipment is damaged,
it must be replaced by the manufacturer or its
after-sales service or similarly trained personnel
to avoid danger.
10. Cleaning, maintenance and
ordering of spare parts
Danger!
Always pull out the mains power plug before star-
ting any cleaning work.
10.1 Cleaning
• Keep all safety devices, air vents and the
motor housing free of dirt and dust as far as
possible.Wipe the equipment with a clean
cloth or blow it with compressed air at low
pressure.
• We recommend that you clean the device
immediately each time you have finished
using it.
• Clean the equipment regularly with a moist
cloth and some soft soap. Do not use
cleaning agents or solvents; these could at-
tack the plastic parts of the equipment. Ensu-
re that no water can seep into the device.The
ingress of water into an electric tool increases
the risk of an electric shock.
10.2 Maintenance
There are no parts inside the equipment which
require additional maintenance.
10.3 Spare parts:
Spare parts can be ordered from the Special
Orders Desk at your local Ozito-diy.co.uk
Bunnings Warehouse or Homebase store.
For further information, or any parts visit
www.ozito-diy.co.uk
or contact
Ozito Customer Service:
Great Britain: 0151 294 4488
Ireland: 1850 882711
E-mail: [e-mail]
10.4 Transport
Only ever transport the machine by lifting it by the
saw table. Never use the safety devices such as
the saw blade guard and stop rails for handling or
transporting purposes.
11. Disposal and recycling
The equipment is supplied in packaging to pre-
vent it from being damaged in transit.The raw
materials in this packaging can be reused or
recycled.The equipment and its accessories are
made of various types of material, such as metal
and plastic. Never place defective equipment in
your household refuse.The equipment should
be taken to a suitable collection center for proper
disposal. If you do not know the whereabouts of
such a collection point, you should ask in your
local council offices.
12. Storage
Store the equipment and accessories out of
children’s reach in a dark and dry place at above
freezing temperature. The ideal storage tempe-
rature is between 5 and 30 °C. Store the electric
tool in its original packaging.
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For EU countries only
Never place any electric power tools in your household refuse.
To comply with European Directive 2012/19/EC concerning old electric and electronic equipment and
its implementation in national laws, old electric power tools have to be separated from other waste and
disposed of in an environment-friendly fashion, e.g. by taking to a recycling depot.
Recycling alternative to the return request:
As an alternative to returning the equipment to the manufacturer, the owner of the electrical equipment
must make sure that the equipment is properly disposed of if he no longer wants to keep the equipment.
The old equipment can be returned to a suitable collection point that will dispose of the equipment in
accordance with the national recycling and waste disposal regulations.This does not apply to any ac-
cessories or aids without electrical components supplied with the old equipment.
The reprinting or reproduction by any other means, in whole or in part, of documentation and papers
accompanying products is permitted only with the express consent of the iSC GmbH.
Subject to technical changes
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Service information
Please note that the following parts of this product are subject to normal or natural wear and that the
following parts are therefore also required for use as consumables.
Category Example
Wear parts* V-belt, carbon brushes, table insert, push stick
Consumables* Saw blade
Missing parts
* Not necessarily included in the scope of delivery!
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WARRANTY CERTIFICATE
All of our products undergo strict quality checks to ensure that they reach you in perfect condition.
In the unlikely event that your device develops a fault, please contact our service department at the
address shown on this guarantee card.You can also contact us by telephone using the customer
service number shown. Please note the following terms under which guarantee claims can be made:
1. These warranty terms regulate additional
warranty services, which the manufacturer
mentioned below promises to buyers of its
new products in addition to their statutory
guarantee claims are not affected by this
guarantee. Our guarantee is free of charge
to you.
2. The warranty services only covers defects
due to material or manufacturing faults on
a product which you have bought from the
manufacturer mentioned below are limited to
either the rectification of said defects on the
product or the replacement of the product,
whichever we prefer.
Please note that our devices are not
designed for use in commercial, trade or
professional applications. A guarantee
contract will not be created if the device has
been used by commercial, trade or industrial
business or has been exposed to similar
stresses during the guarantee period.
3. The following are not covered by our
guarantee:
- Damage to the device caused by a failure
to follow the assembly instructions or due
to incorrect installation, a failure to follow
the operating instructions (for example
connecting it to an incorrect mains voltage
or current type) or a failure to follow the
maintenance and safety instructions
or by exposing the device to abnormal
environmental conditions or by lack of care
and maintenance.
- Damage to the device caused by abuse
or incorrect use (for example overloading
the device or the use or unapproved tools
or accessories), ingress of foreign bodies
into the device (such as sand, stones or
dust, transport damage), the use of force
or damage caused by external forces (for
example by dropping it).
- Damage to the device or parts of the
device caused by normal or natural wear or
tear or by normal use of the device.
4. Your Product is guaranteed for a period of 36
months from the original date of purchase
and is intended for DIY (Do ItYourself) use
only. Lithium Ion batteries and chargers are
covered by a 12 month warranty. Warranty
excludes consumable parts. Guarantee
claims should be submitted before the end
of the guarantee period within two weeks
of the defect being noticed. No guarantee
claims will be accepted after the end of the
guarantee period.The original guarantee
period remains applicable to the device
even if repairs are carried out or parts are
replaced. In such cases, the work performed
or parts fitted will not result in an extension
of the guarantee period, and no new
guarantee will become active for the work
performed or parts fitted.This also applies if
an on-site service is used.
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST
RETURN THE PRODUCT TO THE PLACE OF
PURCHASE WITH YOUR
REGISTER RECEIPT.
Please refer to the restrictions of this warranty
concerning wearing parts, consumables
and missing parts as set out in the service
information in
these operating instructions.
CUSTOMER SERVICE HELPLINE
GB: 0151 294 4488
IRL: 1850 882711
Ozito-diy.co.uk
OZITO UK Unit 9 Stadium Court, Wirral International Business Park, Plantation Road, Bromborough, Wirral, CH62 3QG
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Wentao/Product-ManagementWeichselgartner/General-Manager
- 15 -
explains the following conformity according to EU directives and norms for
the following product
Table Saw TSB-0808U (Ozito)
2014/29/EU
2005/32/EC_2009/125/EC
2014/35/EU
2006/28/EC
X2014/30/EU
2014/32/EU
2014/53/EC
2014/68/EU
90/396/EC_2009/142/EC
89/686/EC_96/58/EC
X2011/65/EU
X2006/42/EC
XAnnex IV
Notified Body: TÜV Product Service Gmbh
Notified Body No.: 0123
Reg. No.: M6A 16 09 24192 01732
2000/14/EC_2005/88/EC
Annex V
Annex VI
Noise: measured LWA = dB (A); guaranteed LWA = dB (A)
P = KW; L/Ø = cm
Notified Body:
2012/46/EU
Emission No.:
Standard references: EN 61029-1; EN 61029-2-1; EN 55014-1;
EN 55014-2; EN 61000-3-2; EN 61000-3-3; EN 62321
Landau/Isar, den 11.01.2017
First CE: 17 Archive-File/Record: NAPR014443
Art.-No.: 43.404.20 I.-No.: 11016 Documents registrar: R. Gehard
Subject to change without notice Wiesenweg 22, D-94405 Landau/Isar
ISC GmbH · Eschenstraße 6 · D-94405 Landau/Isar
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EH 04/2017 (01)
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