Pacbrake HP10216 User manual

HP10216 KIT
Chevrolet Silverado / GMC Sierra 1500
(2WD / 4WD) †*
† For short (69.3") and medium (78.7") truck bed lengths (Not for 97.6" Truck Beds)
Will not t vehicles equipped with MagneRide.
* See application guide for proper fitment.
Use the most advanced air springs on the market to eliminate your
vehicle’s sag, sway and bottoming out. Pacbrake air suspension levels
your truck’s stance while providing added support for an overall smooth
and safe ride.
ECN 1-1789

Pacbrake is a registered trademark of Pacbrake Co. 1
HP10216 AMP AIR SUSPENSION KIT L6360
ECN 1-1789
L6360_Rev4_17.07.2018
KIT CONTENTS
REQUIRED TOOLS
• Hoist or Floor Jacks
• Safety Stands
• Safety Glasses
• Torque Wrench
• Standard Open-End Combo
Wrenches
• Ratchet
• Metric and Standard Sockets
• 7⁄32" Allen Wrench (socket if available)
• 5⁄16" Drill Bit (very sharp)
• Heavy Duty Drill
• Hose Cutter, Razor Blade or
Sharp Knife
• Air Compressor or Compressed
Air Source
• Spray Bottle with Dish Soap & Water
Make sure all the items shown in
the photo are provided in your kit
before starting the installation.
KIT CONTENTS
A Air Spring (2) HP10000D
B Upper Bracket Driver Side (1) HP1432
C Upper Bracket Passenger Side (1) HP1431
D Lower Bracket (2) HP1433
E J Clamp (4) HP1434
F SUB GROUP (1) HP10217
F1 Capscrew, Countersunk (8) HP1008
F2 Bolt 3⁄8x 1 ½ NC (2) C18018
F3 Flat Washer 3⁄8" (2) C18006
F4 Flat washer 3⁄8" SAE (14) C653
F6 Screw Hex Cap 3⁄8"-16 (4) HP1416
F7 Nut Nyloc 3⁄8"-16 (10) HP1000
F8 U-Bolt (2) HP1331
F9 Airline Hose Assembly (1) HP1344
F10 Bolt, Self-Tapping 3 (2) HP1078
F11 Cable Clamp 5⁄8" (2) HP1435
F12 Cable Clamp 1" (1) HP1436
F14 Bolt Leader Tool (1) Hp1440
F15 Heat Shield (1) HP0012
F16 Worm Gear Ring Clamp (2½" - 4 ½") (2) HP1001
F17 Worm Gear Ring Clamp (4½" - 6½") (2) HP1377
H AIR SPRING SUB GROUP (1) HP10180
H1 Fitting, Brass, Push (2) HP1099
H2 Tywrap (6) C11618
H3 Roll Plate (4) HP10054
A
B
C
E
D
D
F12
F11
F2
F10
F6
F17
F16
H15
F14
H1
H2
H3
F9
F8
F7F4
F3
F1

Pacbrake is a registered trademark of Pacbrake Co. 2
HP10216 AMP AIR SUSPENSION KIT L6360
ECN 1-1789
L6360_Rev4_17.07.2018
H3
F8
F3
F11
H3
E
F6
D
F7
A
F10
F4
H1
B/C
F1
F7
F4
F4
F2
F4
F7
F7
F4
E
F4
F6
F1
F1
12345678
A
B
C
D
E
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED.
DRAWING DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY, B.C., CANADA
CUSTOMER PART #:
APP:
CHK:
DESCRIPTION:
D.M.Y.
ECN:
MATERIAL:
1:5
SIZE:
INTERPRET ALL DIMENSIONS
AND TOLERANCES
PER ASME Y14.5-2009
THIRD ANGLE PROJECTION
B
SCALE:
PART NAME:
CAD NO.:
1
AirSuspensionAssembly
OF
1
SHEET
12.1 kg
WEIGHT: APP:
ENG:
D.M.Y.
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS: mm
TOLERANCES:
;
SURFACE FINISH:
CHK:
F
G
10 12119 13
72 111 4 8 105 9 1263 13
G
B
E
D
A
F
C
ENG:
DWG NO.:
File: S:\masterfile\Documentation\PAC-091B-DOC_Rev2.SLDDRT Date: 23/Apr/2014
AirSuspensionAssembly
KIT CONTENTS
Note: Passenger's side assembly shown.
FRONT OF VEHICLE
* Part F10 is only to be used
with fth wheel hitch
applications

Pacbrake is a registered trademark of Pacbrake Co. 3
HP10216 AMP AIR SUSPENSION KIT L6360
ECN 1-1789
L6360_Rev4_17.07.2018
Jack Stands
Frame
1A
1B
Thank you and congratulations on the purchase of an AMP air suspension kit. Please read the entire installation
manual prior to starting the installation to ensure you can complete the installation once started.
IMPORTANT:
This air suspension kit will not increase the GVWR (Gross Vehicle Weight Rating), as the GVWR is determined by the
axle rating. Do not exceed the maximum capacity listed by the vehicle manufacturer.
BEFORE YOU START:
NOTE: Some vehicles are equipped with a rear wheel brake proportioning valve. Check with the manufacturer before
installing the air spring kit, as it may affect braking performance.
1. Ensure the application information is correct for the make, model and year of the vehicle you are installing
the kit on.
2. Pacbrake recommends using a good quality anti-seize on all fasteners. This will reduce the chance of corrosion
on the fasteners and will help facilitate removal, if required at a later date.
1RAISE THE REAR AXLE
• Remove any unnecessary weight from the vehicle to attain normal
ride height. This is important for correct initial air spring setup
and adjustment.
• Park the vehicle on a level surface.
• Record the vehicle’s normal ride height, which is the distance
between the center of the axle and the horizontal wheel well ange.
Ensure both sides are the same before raising the vehicle.
• Raise the rear axle high enough to remove both rear wheels and
attain a comfortable working height.
• Place two jack stands under the axle, as shown in gure (1A-1B)
• Lower the oor jack until the vehicle axle is supported by the
jack stands.
• Ensure the normal ride height measurement recorded earlier is the
same. Adjust if necessary before proceeding.
• Once the rear axle is raised correctly, remove the rear wheels.

Pacbrake is a registered trademark of Pacbrake Co. 4
HP10216 AMP AIR SUSPENSION KIT L6360
ECN 1-1789
L6360_Rev4_17.07.2018
2A
2B
2C
2D
2REMOVE THE LINE HOLDER
• Remove and discard the ABS line holder located on the left side
(driver's side) of the frame rail, on the inside of the frame, just
forward of the axle
• Pull the ABS line holders out from the frame and remove from the
ABS line. They are attached to the bottom of the frame, behind the
axle, on the left (driver's) and right (passenger's) hand side.
(See picture 2C)
• Use a small screw driver to unhook the clamp from the line and
remove it. Discard the clamp since it will no longer be used.
• Install the small cable clamps facing up, onto the ABS line where
the stock line holders were attached with the hole facing forward on
the line. Do this on both sides. (see picture 2D)
• Leave the ABS line hanging loose for later installation.
CAUTION: BECAUSE THE EMERGENCY BRAKE CABLE IS IN A
LOCATION THAT MAKES IT POSSIBLE TO RUB A HOLE IN
THE SIDE OF THE AIR SPRING, IT WILL BE NECESSARY TO
RELOCATE IT AWAY FROM THE AREA WHERE THE AIR SPRING
IS INSTALLED.