Pace MTS 200 User manual

Operation and Maintenance Manual for
MTS Rework Systems
P/N 5050-0520, Rev B
Voltage Part Number
MTS 200 SC System 115 VAC 8007-0414
MTS 200 SC System 230 VAC 8007-0415
MTS 200 SA System 115 VAC 8007-0412
MTS 200 SA System 230 VAC 8007-0413
MTS 300 System 115 VAC 8007-0418-B
MTS 300 System 230 VAC 8007-0419-B
MTS 350 System 115 VAC 8007-0416-B
MTS 350 System 230 VAC 8007-0417-B
(MTS 200 Shown with optional TD-100 and SX-80 Handpieces)

MTS Systems Operation Manual
©2004 PACE Inc., Annapolis Junction, Maryland Page 2 of 11
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Table of Contents
Introduction...............................................................................................................3
Applicable Regulations ............................................................................................3
Specifications...........................................................................................................3
Environmental Requirements...................................................................................3
Electrical Specification .............................................................................................4
Parts Identification....................................................................................................4
Safety.......................................................................................................................5
System Set-Up.........................................................................................................5
Mounting Options........................................................................................5
System Power-Up.......................................................................................5
Handpieces ..............................................................................................................6
Handpiece Tip & Tool Stands .....................................................................6
Adjusting the Angle of the Cubby................................................................6
Handpiece Connection................................................................................6
Operation of MTS Systems......................................................................................6
Vacuum Pump Operation.........................................................................................7
Handpiece Vacuum/Pressure ..................................................................................8
Accessories & Replacement Parts...........................................................................8
Corrective Maintenance ...........................................................................................9
Handpieces .................................................................................................9
Power Source..............................................................................................9
Packing Contents.....................................................................................................9
Replacement Power Modules..................................................................................9
Service .....................................................................................................................9
PACE WORLDWIDE LIMITED WARRANTY STATEMENT....................................10
Contact Information..................................................................................................11

MTS Systems Operation Manual
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General Information
Introduction
The MTS family of rework systems offer the greatest level of flexibility for your operations. PACE
offers 10 different handpieces that can be used with the MTS systems. MTS systems feature
HEATWISE performance control technology. The key to HEATWISE is PACE’s POWERMODULES.
Power Modules control the performance level of the attached handpiece(s) and a wide range of
Power Modules are available. Power Modules are clearly visible from a distance so you can tell what
performance level operators are using for quick and easy process verification and by restricting
access to POWERMODULES, you can protect your process by locking operators into using the
performance level you specify. The MTS 200 is available in a self contained version as well as a
shop air version. The MTS 200 provides 2 handpiece channels that are active simultaneously. One
channel can power any of PACE’s Heater Cartridge (HC) handpieces and the other can power any of
PACE’s Fixed Heater (FH) Handpieces. See chart below. The MTS 300/350 provides 3 handpiece
channels that are simultaneously active. The MTS 300 features 2 HC channels and one FH channel,
the MTS 350 features 1 HC channel and 2 FH channels. The system also comes standard with Auto-
Setback and Auto-Off functions to preserve tip life.
Applicable Regulations
MTS systems are available in either 115 VAC or 230 VAC versions, which incorporate a highly
responsive, closed loop control system providing up to 150 Watts of total output power. The 230 VAC
version system bears the CE Conformity Marking, which assures the user that it conforms to EMC
89/336/EEC.
The 115 VAC version systems conform to FCC Emission Control Standard, Title 47, Subpart B, Class A.
This standard is designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment.
Specifications
Specification
MTS 200
MTS 300/350
Power
Requirements
97-127 VAC 50/60 Hz, 200 W Max
or
197-253 VAC 50/60 Hz, 200 W Max
97-127 VAC 50/60 Hz, 200 W Max
or
197-253 VAC 50/60 Hz, 200 W Max
Dimensions
184mm H x 107mm W x 122mm D
(7.25” H x 4.2” W x 4.8” D)
184mm H x 107mm W x 122mm D
(7.25” H x 4.2” W x 4.8” D)
Weight
3.8 Kgs (8.3 lbs)
Tip to Ground
Resistance
< 2 Ohms
Temperature
Stability
Within +/- 5 C (9 F), idle tip temperature
Abs. Temp.
Accuracy
N/A
Performance
Level Range
260 C - 454 C (500 F –850 F)
Available Power Module Performance Levels: 5, 5.5, 6, 6.5, 7, 7.5, 8, & 8.5
Environmental Requirements
Ambient Operating Temperature: 0 ºC to 50 ºC (32 ºF to 120 ºF)
Storage Temperature: -20 ºC to 75 ºC (-4 ºF to 170 ºF)
95% Humidity, non-condensing max.

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Electrical Specifications
MTS 200 1.3 Amp 115 VAC, 60 Hz Max OR .7 Amp, 230 VAC, 50 Hz Max
Fuse: 2 Amp, SloBlo 115 V System - 1 Amp TimeBlo, 230 V System
MTS 300 1.3 Amp 115 VAC, 60 Hz Max OR .7 Amp, 230 VAC, 50 Hz Max
Fuse: 2 Amp, SloBlo 115 V System - 1 Amp TimeBlo, 230 V System
MTS-350 1.3 Amp 115 VAC, 60 Hz Max OR .7 Amp, 230 VAC, 50 Hz Max
Fuse: 2 Amp, SloBlo 115 V System - 1 Amp TimeBlo, 230 V System
Parts Identification
Power Switch
Power Module Ports
Power Receptacles
LED Indicators
MTS 200 Shown
Setback/Auto-
Off Switches
Earth Ground Receptacle
AC Power Receptacle/Fuse
Holder
Auto Snap-Vac Port
Controllable Pressure
Port

MTS Systems Operation Manual
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Safety
Safety Guidelines
The following are safety precautions that personnel must understand and follow when using or
servicing this product.
1. POTENTIAL SHOCK HAZARD - Repair procedures on PACE products should be
performed by Qualified Service Personnel only. Line voltage parts may be exposed
when the equipment is disassembled. Service personnel must avoid contact with these
parts when troubleshooting the product.
2. To prevent personnel injury, adhere to safety guidelines in accordance with OSHA and
other applicable safety standards.
3. SensaTemp handpiece heaters, installed tips, and heater cartridge tips are hot when the
handpiece is powered on and for a period of time after power off. DO NOT touch either
the heater or the tip. Severe burns may result.
4. PACE Tip & Tool Stands and handpiece cubbies are designed specifically for use with
the associated handpiece and houses it in a manner that protects the user from
accidental burns. Always store the handpiece in its holder. Be sure to place the
handpiece in its holder after use and allow for cooling before storing.
5. Always use PACE systems in a well ventilated area. A fume extraction system such as
those available from PACE are highly recommended to help protect personnel from
solder flux fumes.
6. Exercise proper precautions when using chemicals (e.g., solder paste). Refer to the Material
Safety Data Sheet (MSDS) supplied with each chemical and adhere to all safety precautions
recommended by the manufacturer.
System Set-Up
To set up an MTS system, use the following steps and associated images.
1. Store the shipping container in a convenient location. Reuse of the
container will prevent damage if you store or ship your system(s).
2. Place the Power Switch in the “OFF” or “0” position.
Mounting Options
1. MTS systems can be placed directly on a work surface
2. MTS systems can be placed inside the optional Tool Chest.
System Power Up
1. Insert the female end of the power cord into
the AC Power Receptacle on the rear panel
of the power source.
2. Plug the prong end (male end) of the power
cord into an appropriate 3 wire grounded AC
supply receptacle.
CAUTION: To insure operator and ESD/EOS safety, the AC power
supply receptacle must be checked for proper grounding before initial operation.
NOTE: Ensure that the system is placed in a well-ventilated area. Fume extraction
equipment is recommended when melting solder or heating flux or flux containing
solders.
Power
Switch
Setback/Auto-Off
Switches
AC Power
Receptacle/Fuse
Holder

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Handpieces
MTS systems can be used with any combination of TD-100 ThermoDrive Soldering Irons, MT-100
MiniTweezers, PS-70, PS-90, SX-70, SX-80, TT-65, TJ-70, TJ-80 and TP-65. All handpieces are
purchased separately. The MTS system’s handpiece ports are either black or red. Red ports can
connect to the TD-100 and MT-100 ONLY. The Black ports can be connected to the PS-70, PS-90,
SX-70, SX-80, TT-65, TJ-70, TJ-80 or TP-65. FIXED HEATER HANDPIECES CANNOT BE
CONNECTED TO THE RED PORTS AND HEATER CARTRIDGE HANDPIECES CANNOT BE
CONNECTED TO THE BLACK PORTS BECAUSDE THE CONNECTORS ARE NOT COMPATIBLE.
Handpiece Tip & Tool Stands
The Tip & Tool Stand is usually placed on the workbench next to the power source.
Adjusting the Angle of the Cubby
Some Handpiece Tip & Tool stands have adjustable cubbies. For example, the
angle of the TD-100 Cubby may be adjusted by loosening the angle thumb screw
slightly, adjusting the cubby to the desired angle, and tightening the thumb screw.
Handpiece Connection
When connecting a handpiece, always match the color on the connector
and handpiece port on the system. For example, HC handpieces have the
red connector and will only connect to red ports. Likewise, Fixed Heater
handpieces have black connectors and can only be connected to black
ports.
To connect the handpiece to the power supply, refer to the figure to the
right. Connect the handpiece connector plug into the Power Receptacle in
the following manner.
1. Align guide on the connector with slot on power receptacle.
2. Insert connector into power receptacle.
3. Turn the connector housing clockwise to lock in place.
Operation of the MTS Systems
MTS systems require the use of Power Modules. The Power
Module selects the desired heat/performance level for operation.
MTS systems come standard with two or three #7 Power
Modules. Additional Power Modules are available in performance
levels of 5, 5.5, 6, 6.5, 7.5, 8, and 8.5. Please refer to the
Accessory Section for Power Module part numbers. A heat level
of 5 corresponds to a nominal temperature of 500 F; a heat level
of 6.5 corresponds to a nominal temperature of 650 F, etc.
Actual temperatures may vary slightly due to tip geometry.
Verify the following:
a) Power cord connection between an appropriate AC supply receptacle and the power
source.
b) Handpiece connection to the power source.
c) Desired Power Module is installed.
Power
Module
Ports
LED
Indicators
Thumb Screw

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HiFlo Vacuum Port
LoFlo Vacuum Port
If the power is turned on while a Power Module is not installed, or if the Power Module is removed
during operation, the system will turn itself off and the LED indicator light on the front panel will turn
red.
To operate the unit, please make sure the set-up procedure has been followed. Then follow the
procedure below.
1. If using the TD-100 handpiece, make sure the desired Tip Cartridge is installed. If using the
MT-100, make sure the desired pair of tips are installed.
2. Install the desired Power Module into the Power Port on the front of the unit that corresponds
to the appropriate handpiece channel.
3. The LED indicator will turn amber while the tip(s) is (are) heating to the desired performance
level.
4. Once the tip has reached the desired level, the LED indicator will turn green and the system
is ready to use.
To preserve tip life and save energy, MTS systems come standard with Auto-
Setback and Auto-Off Features. These are pre-
programmed for 30 minute Auto-Setback and 30 minute
Auto-Off, which can be turned off by the switch on the back
of the unit. If the handpiece channel has not been used for
30 minutes, the channel will enter setback mode, the
performance level will be adjusted to 3.5 and the LED will
blink amber. To exit Setback mode, place the tip in the
sponge to load it thermally or turn the Power Switch OFF
(“0”) and then back ON (“l”). After an additional 30 minute period of inactivity the channel will turn off
and the LED will turn off. To exit Auto-Off mode, cycle the system power. The Setback/Auto-Off
feature can be turned off for each channel individually. As received from the factory, this feature is
enabled.
Vacuum Pump Operation
The PACE MTS 300/350 contains two different vacuum
pumps.
1. HiFlo pump
a) To activate, depress the handpiece activation
button.
b) An Optional Foot Pedal can be used to actuate the
HiFo pump via the rear panel foot switch socket.
2. LoFlo Pump
a) This pump will be activated by a front panel
mounted Illuminated LoFlo Pump Switch.
b) Used for the TJ-80 and PV-65 Pic Vac Wand.
Setback/Auto-Off
Switches
AC Power
Receptacle/Fuse
Holder
HiFlo Pressure Port
LoFlo Pressure Port
Illuminated LoFlo Pump
Switch
MTS 350 Shown

MTS Systems Operation Manual
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All Rights Reserved
Handpiece Vacuum/Pressure
To set up your Sodr-X-Tractor air hose connection, perform the following steps:
1. Air Hose To Handpiece Connection
a) Attach one end of a 137cm (54 inch) length of air hose to the
metal
tube in the back of the handpiece.
b) If you have a PACE system incorporating only one handpiece,
attach the air hose to the power cable using the supplied Hose
Clamps. Space them evenly along the length of the power
cable starting at a point 6 inches from the ends of the
handpiece.
c) If you have a PACE system incorporating 2 or more air
handpieces, you may wish to leave the air hose assembly
unattached to allow a quick change to any air handpiece being
used.
2. Prepare a VisiFilter in the following manner:
a) Connect a 1 inch (2.5cm) length of clear pvc air hose to the
FLOW OUT side of the VisiFilter; push and turn the hose onto
the VisiFilter nipple to seat.
b) Insert the ribbed end of a male quick connect hose mount fitting (P/N 1259-0087) into the
free end of the 1 inch (2.5cm) length of air hose connected to the FLOW OUT side of the
VisiFilter.
c) Connect the free end of the 137cm (54 inch) length of air hose to the FLOW IN side of
the VisiFilter.
d) Insert the end of the quick connect hose mount fitting (on VisiFilter FLOW OUT side) into
the power source Vacuum Port.
3. When using air pressure, and/or utilizing multiple air handpieces, PACE recommends the
use of the following set up procedure which utilizes additional quick connect hose
mount fittings. An assortment of quick connect air fittings are supplied with each
additional air handpiece.
a) Disconnect the 137cm (54 inch) length of air hose from the FLOW IN side of the
VisiFilter assembly. Insert the ribbed end of a male quick connect hose mount fitting
(P/N 1259-0087) into the free end of this air hose.
b) Connect the free end of a 1 inch (2.5cm) length of air hose with an installed female
quick connect hose mount fitting (P/N 1259-0086) to the FLOW IN side of the
VisiFilter Assembly.
c) The 137cm (54 inch) length of air hose can now be easily moved between the
VisiFilter Assembly and the Controllable Pressure Port. The VisiFilter assembly
remains connected to the Vacuum Port.
4. Additional fittings may also be added to the hose connection at the rear of each air handpiece
to ease changing of handpieces.
NOTE: When removing any air hose, turn and pull. Do not attempt to pull hose directly off.
Damage to or breakage of fitting or VisiFilter may occur. Use your Sodr-X-Tractor with
a clean VisiFilter element. Otherwise a deterioration in performance or damage to the
unit may occur.
Ensure that only one air hose is connected to the VACUUM or controllable PRESSURE port of
the same Flo Pump at one time. Attachment to both ports simultaneously will cause
deterioration in performance.

MTS Systems Operation Manual
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All Rights Reserved
Corrective Maintenance
Handpieces
Please refer to the respective handpiece manual for the maintenance procedures.
Handpiece/System
TW/HW
MTS
PS 90
x
SX 70/80
x
TT 65
x
TP 65
x
TJ 70/80
x
TD 100
x
x
MT 100
x
x
The above table illustrates the handpieces that can be utilized with the respective system.
Power Source
Refer to the table below. Most malfunctions are simple and easy to correct.
Symptom
Probable Cause
Solution
No power to
system
Blown Fuse
Replace the fuse (located in the AC Receptacle
Fuse Holder) with one of the same rated value.
Handpiece will
not heat
Defective Heater
Change Tip Cartridge
Power Source
Malfunction
Contact PACE
Power Source Corrective Maintenance
Packing Contents
Description
MTS-200
MTS 300
MTS 350
Power Supply
One MTS 200
Power Supply
One MTS 300
Power Supply
One MTS 350
Power Supply
AC Power Cord
One
One
One
Power Module
Two #7
1207-0362-05-P1
Three #7
1207-0362-05-P1
Three #7
1207-0362-05-P1
Hot Grip Removal Pad
One
One
One
CD Manual
One
One
One
Replacement Power Modules
Description
PACE Part Number
Power Modules
5/Green
1207-0362-01-P1
5.5/Blue
1207-0362-02-P1
6/Orange
1207-0362-03-P-1
6.5/Gold
1207-0362-04-P1
7/Red
1207-0362-05-P1
7.5/Purple
1207-0362-06-P1
8/Black
1207-0362-07-P1
8.5/Silver
1207-0362-08-P1
Service
Please contact PACE or your local distributor for service and repair.

MTS Systems Operation Manual
©2004 PACE Inc., Annapolis Junction, Maryland Page 10 of 11
All Rights Reserved
PACE WORLDWIDE LIMITED WARRANTY STATEMENT
Limited Warranty
Seller warrants to the first user that products manufactured by it and supplied hereunder are free of
defects in materials and workmanship for a period of three (3) years from the date of receipt by such user.
This Warranty as applied to blowers, motor pumps, x-ray tubes, lenses, optical/lighting probes and
cameras is limited to a period of one (1) year. Monitors, computers and other brand equipment supplied
but not manufactured by PACE are covered under their respective manufacturer’s warranty in lieu of this
Warranty.
This warranty does not cover wear and tear under normal use, repair or replacement required as a result
of misuse, improper application, mishandling or improper storage. Consumable items such as tips,
heaters, filters, etc. which wear out under normal use are excluded. Failure to perform recommended
routine maintenance, alterations or repairs made other than in accordance with Seller’s directions, or
removal or alteration of identification markings in any way will void this warranty. This warranty is
available only to the first user, but the exclusions and limitations herein apply to all persons and entities.
SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MAKES NO WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Seller will, at its option, repair or replace any defective products at its facility or other location approved by
it at no charge to user, or provide parts without charge for installation by the user in the field at user’s
expense and risk. User will be responsible for all costs of shipping equipment to Seller or other location
for warranty service.
EXCEPT FOR THE REMEDY ABOVE DESCRIBED, UNLESS OTHERWISE REQUIRED BY
APPLICABLE LAW, SELLER WILL HAVE NO OTHER OBLIGATION WITH REGARD TO ANY BREACH
OF WARRANTY OR OTHER CLAIM WITH RESPECT TO THE PRODUCTS, OR LIABILITY FOR ANY
DIRECT, INDIRECT, CONSEQUENTIAL, OR INCIDENTAL LOSS OR DAMAGE CAUSED BY OR
OCCURRING IN CONNECTION WITH ANY OF THE PRODUCTS.
Warranty service may be obtained by contacting the appropriate PACE Company or local Authorized
PACE distributor as set forth below to determine if return of any item is required, or if repairs can be made
by the user in the field. Any warranty or other claim with respect to the products must be made with
sufficient evidence of purchase and date of receipt, otherwise user’s rights under this warranty shall be
deemed waived.
For PACE USA Customers:
PACE, INCORPORATED
9030 Junction Drive
Annapolis Junction, Maryland 20701
Tel. [phone]
FAX: [phone]
For PACE EUROPE Customers:
PACE EUROPE LIMITED
Sherbourne House, Sherbourne Drive,
Tilbrook, Milton Keynes
MK7 8HX
United Kingdom
Tel. [phone]
WARRANTY SERVICE FAX: [phone]
All other Customers:
Local Authorized PACE Distributor

MTS Systems Operation Manual
©2004 PACE Inc., Annapolis Junction, Maryland Page 11 of 11
All Rights Reserved
Contact Information
PACE Incorporated retains the right to make changes to specifications contained herein at any time,
without notice. Contact your local authorized PACE Distributor or PACE Incorporated to obtain the latest
specifications.
The following are trademarks and/or service marks of PACE, Incorporated, MD, USA:
INSTACAL, FUMEFLO, HEATWISE, PACEWORLDWIDE, PERMAGROUND,
POWERPORT, POWERMODULE, TEMPWISE, TIP-BRITE™, AUTO-OFF™, and
TEKLINK™.
The following are registered trademarks and/or service marks of PACE Incorporated, Annapolis Junction
Maryland U.S.A.
ARM-EVAC, FLO-D-SODR, MINIWAVE, PACE, SENSATEMP, SNAP-VAC,
SODRTEK, SODR-X-TRACTOR, THERMOFLO, THERMOJET, THERMOTWEEZ,
VISIFILTER, THERMO-DRIVE®, and TOOLNET®.
PACE products meet or exceed all applicable military and civilian EOS/ESD, temperature stability and
other specifications including MIL STD 2000, ANSI/JSTD 001, IPC7711, and IPC A-610.
www.paceworldwide.com
PACE USA PACE Europe
9030 Junction Drive Sherbourne House
Annapolis Junction, MD 20701 Sherbourne Drive
USA Tilbrook, Milton Keynes
MK7 8HX
United Kingdom
Tel: [phone] (44) 1908-277666
Fax: [phone] (44) 1908-277777