Pacific energy ULC S628 User manual

230311-20 SINS.BODYC 5055.511
SAFETY NOTICE
If this stove is not properly installed, a house
re may result. For your safety, follow the
installation directions. Consult local building
or officials about restrictions and installation
inspection requirements in your area.
IMPORTANT:
THESE INSTRUCTIONS ARE TO
REMAIN WITH THE HOMEOWNER
SAVE THESE INSTRUCTIONS
TESTED and LISTED
to ULC S628 / UL 1482
Meets the U.S. Environmental Protection
Agency's July 1990 Particulate Emission
Standards
MODEL: PACIFIC
SUMMIT INSERT
SERIES - A
Summit
Wood Insert
INSTALLATION
AND OPERATING
INSTRUCTIONS

2 SINS.BODYC 230311-20
Contents
Safety .............................................................................................. 3
Clearances...................................................................................... 3
Masonry or Factory Built Fireplace ..........................................................3
Dimensions..................................................................................... 5
Installation ...................................................................................... 6
Fireplace Specications ............................................................................ 6
Into a Masonry Fireplace...........................................................................6
Full Flue Liner - (Required in Canada) ....................................................7
Direct Flue Connection..............................................................................7
Into a Factory Built Fireplace....................................................................8
Combustion Air .......................................................................................... 8
Surround Assembly and Installation........................................................9
Fan Speed Controller Relocation ........................................................... 11
Operation ...................................................................................... 13
Wood Selection ........................................................................................ 13
How to Test Your Wood ............................................................................ 13
Lighting the Fire ....................................................................................... 13
Normal Operation..................................................................................... 13
Restarting After Extended or Overnight Burns ..................................... 14
More Wood, More Heat............................................................................. 14
Proper Draft .............................................................................................. 14
Ash Removal ............................................................................................ 14
Disposal of Ashes .................................................................................... 14
Blower ........................................................................................... 14
Blower Operation ..................................................................................... 14
Electrical Supply ...................................................................................... 14
Creosote ....................................................................................... 15
Formation and Need for Removal........................................................... 15
Chimney Fires .......................................................................................... 15
In Case of a Chimney Fire ....................................................................... 15
Avoiding a Chimney Fire ......................................................................... 15
Maintenance ................................................................................. 16
Baffle Removal ......................................................................................... 16
Appendix A ................................................................................... 17
Understanding & Operating Your Pacic Energy Stove........................ 17
Troubleshooting....................................................................................... 18
Firebrick Installation .................................................................... 19
Replacement Parts....................................................................... 20
Label ......................................................................................................... 23

SINS.BODYC 230311-20 3
Safety
Please read this entire manual before installation
and use of this wood burning insert.Failure to follow
these instructions could result in property damage,
bodily injury or even death.
We strongly recommend that smoke detectors be installed. If
smoke detectors have been previously installed, you may notice
that they are operating more frequently. This may be due to cur-
ing of stove paint or fumes caused by accidentally leaving the
re door open. Do not disconnect the detectors. If necessary,
relocate them to reduce their sensitivity.
SAFETY NOTICE: If this stove is not properly installed, a
house re may result. For your safety, follow the installa-
tion directions. Consult local building or re officials about
restrictions and installation inspection requirements in
your area.
Clearances
Masonry or Factory Built Fireplace
The minimum required clearances to surrounding combustible
materials when installed into a masonry or factory built replace
are listed below and in gure #1.
Minimum Clearances to Combustibles
(Measured From Insert Body)
Adjacent Sidewall ........................ 8.5 in. (216 mm.)
Mantel........................................... 21 in. (533 mm.)
Top Facing .................................... 21 in. (533 mm.)
Side Facing (1.5 in. extension) ..... 8.5 in. (216 mm.)
Fig. # 1
Mantel or Top Facing
Side Facing
Fireplace
Hearth
Adjacent Wall
NATIONAL
FIREPLACE
INSTITUTE
CERTIFIED
www.nficertified.org
We recommend that our products be
installed and serviced by professionals
who are certified in the U.S. by the
National Fireplace Institute (NFI)
or in Canada by Wood
Energy Technical
Training (WETT)
Wood Energy
Technical Training
www.wettinc.ca
CAUTION: Unit hot while in operation. Parts of the appliance,
especially the external surfaces, will be hot to touch when in
operation.Keep children,clothing and furniture away.Contact
may cause skin burns.

4 SINS.BODYC 230311-20
16”
Non-combustible replace
hearth
28”
23 1/8”
18”
8”8”
Fireplace hearth requirements: (Measured without the insert)
The non-combustible replace hearth must be raised 2” above an adjacent combustible oor and extend 16” in front and 8” beyond
each side of the existing replace opening. A non-combustible hearth that extends a minimum 20-1/2” in front of the replace
opening may be ush to an adjacent combustible oor.
Ember protection:
Combustible oor in front of the replace insert must be protected from hot embers by non-combustible material extending
16” (USA) and 18” (CANADA) to the ring side and 8” to other sides of the unit.
Consult CAN/CSA-B365 Installation Code for Solid-Fuel-Burning appliances and equipment in Canada, and N.F.P.A. 211
Standard for chimneys, replaces, vents and Solid-Fuel-Burning appliances in USA.
16” USA
18” CANADA
Non-combustible hearth
Non-combustible oor
covering
2”
2”
2”
26”
18”
*
*
**
**
MINIMUM EMBER
PROTECTION
DIMENSIONS
MINIMUM FIREPLACE
OPENING AND HEARTH
DIMENSIONS
22 1/2” USA
24 1/2” CANADA

SINS.BODYC 230311-20 5
Dimensions
40 7/8”
23 5/16”
25 3/8”
27 9/16”
**34 1/16"
32 1/16”
**52 3/4"
48 3/4"
28 7/8”
18”10 7/8”
21”
6 5/8”
12 1/4”
22 15/16”
9 1/8”
**OVERSIZED SURROUND DIMENSIONS

6 SINS.BODYC 230311-20
Installation
Your Insert is designed to be installed into a masonry or factory
built zero-clearance replace. The masonry replace must be
built according to the requirements of the Standard of Chimneys,
Fireplaces, Vents and Solid Fuel Burning appliances, N.F.P.A.
211 (Latest Edition) or applicable National, Provincial, State or
local codes. The installation shall conform to CAN/CSA-B365,
Installation Code for Solid-Fuel-Burning Appliances and Equip-
ment. The factory built zero-clearance replace and its chimney
must be listed per UL 127 or ULC S610 standards.
Warning: Under no circumstances is this heater to be installed
in a makeshift or "temporary" manner.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERV-
ICING ANOTHER APPLIANCE.
Fireplace Specications
Your replace is required to have the following minimum sizes:
WIDTH (at front) 28" (876 mm)
WIDTH (at rear) 26" (673 mm)
HEIGHT 23-1/8" (587 mm)
DEPTH 18" (778 mm)
Chimney height 15' (minimum).
A metal tag is provided and is to be fastened to the back
wall of the replace, if the replace has been modied to
accommodate the insert.
Into a Masonry Fireplace
Inspect your replace for cracks, loose mortar or other physical
defects. If repairs are required, they should be completed before
installing your insert.
The replace chimney must be suitable for wood burning use.
Check for creosote build up or other obstructions, especially if it
has not been in use for some time. Have chimney swept.
The existing replace damper is to be locked open or removed
completely.
WARNING: Do not remove bricks or mortar from your exist-
ing replace.
Exception: Masonry or steel, including the damper plate, may
be removed from the smoke shelf and adjacent damper frame
if necessary to accommodate a chimney liner, provided that
their removal will not weaken the structure of the replace and
chimney, and will not reduce protection for combustible materials
to less than that required by the National Building Code.
The Insert must be installed in accordance with local and or
national building codes. The two methods of ue connection
that are acceptable in most areas are:
Full Flue Liner:(Fig.2) where a stainless steel rigid or exible liner
extends from the Insert ue collar to the top of the chimney.
Positive Flue Connection(In U.S.A.only): where a throat blocker
plate and a short connector pipe is used.
Note: A clean-out door may be required under local codes,
when a positive ue connection is used. Consult local codes.
Pacic Energy highly recommends the use of a full liner as
the safest installation and providing optimum performance.
When connected to a full liner, the Insert is able to draft
correctly and will prevent problems such as difficult
start-ups and smoking out the door.
Rain Cap
Stainless Steel
Rigid or Flex Liner
Fig. # 2 Full Flue Liner
Mantel or
Top Facing

SINS.BODYC 230311-20 7
Full Flue Liner - (Required in Canada)
1) Measure the chimney height from the top of the existing ue
to the oor of the hearth. This will allow extra length of liner
for ashing and rain cap.
2) Feed the stainless steel liner from top of the chimney, through
the damper area and into the replace cavity. Attach a stove
connector to the bottom of the liner.
3) Remove bay top and both right & left blower covers
(Fig #4 & 6).
4) Remove casing top by removing screws on each casing side
and pulling top forward(Fig. #5).
5) Push insert into replace. Use the rear adjustment legs to
level insert. (NOTE: Adjustment legs are located in bottom
rear of insert)
6) Measure, trim and shape a top ashing to t the existing
chimney ue. Plan for a 1” to 1-1/2” overlap on each side.
Place ashing over top of the liner and seat rmly against
the tile.
7) Caulk around liner with high temp stove cement and insert
into collar. Screw in fasteners to secure.
8) Attach a rain cap to the end of the liner. A storm collar may
be used if desired.
9) Reattach casing top with screws previously removed.
Consult your local Dealer about relining your fireplace
chimney.
Direct Flue Connection
1) Measure from the rst chimney ue liner tile to the top of the
Insert. Allow extra length of liner to insert into ue tile.
2) Feed the stainless steel liner through the damper area and
into the rst chimney ue tile. Seal around pipe.
Note: A clean-out door may be required under local codes, when
a direct ue connection is used. Consult local codes.
3) Remove bay top and both right & left blower covers
(Fig #4 & 6).
4) Remove casing top by removing screws on side and pulling
top forward(Fig. #5).
Chimney
Flue Liner
Fig. # 5
6" Stainless Steel
Rigid or Flex Liner
Mantel or
Top Facing
Direct Flue Connection
Fig. # 3
Fig. # 4
Fig. #6
5) Push insert into replace. Use the rear adjustment legs to
level insert.
6) Attach connector pipe to stove collar.
7) Reattach casing top and fasten.
SCREWS
“Wing” Screw

8 SINS.BODYC 230311-20
Into a Factory Built Fireplace
Your Insert may be installed into a factory built replace (size
permitting) with the following requirements:
1) Inspect your replace for damage or other physical defects.
The replace must be in good working condition. If in doubt
about its condition, seek professional advice. Check for
creosote build up or other obstructions inside the chimney,
especially if it has not been in use for some time. Before
installing, clean your chimney system thoroughly.
2) A full stainless steel rigid or exible ue liner meeting type
HT requirements (2100°F) per UL1777 (U.S.) or ULC S635
(Canada) must be used for both safety and performance.
The liner must be securely attached to the Insert ue collar
and the chimney top.
3) The surround must be sealed to the replace front or the
damper area around the chimney liner must be sealed to pre-
vent room air entering the chimney cavity of the replace.
4) The air ow within and around the replace must not be
altered by the installation of the Insert (i.e. no blockage of
louvers or cooling air inlet or outlet ports). This includes the
circulating air chambers in a steel replace or metal heat
circulator.
5) Alteration of the replace in any manner is not permitted with
the following exceptions:
a: external trim pieces which do not affect the operation of
the replace may be removed and stored on or within the
replace for re-assembly if the Insert is removed.
b: the chimney damper may be removed to install the
liner.
Combustion Air
Consult local building codes regarding combustion air supply.
Intake or combustion air can be supplied to the Insert in one
of two ways:
1) Outside air supply: Remove cover from ash clean out in
existing replace.Place a rodent screen in place of the cover.
Install the Insert as described in the "Installation" section,
making sure not to cover the opening of the air inlet. When
installation is complete, seal surround to replace and any-
where else air may enter. This will ensure combustion air is
drawn from outside the house and into the 9" x 2" intake at
the lower rear of the appliance.
2) Room air supply: Loosen the two hex head bolts slightly (DO
NOT REMOVE) Remove the two screws in the cover plate
and remove, slide the cover box out and discard. Replace
cover plate and tighten hex head bolts. Fig. #7).
Fig. # 7
SCREWS
HEX HEAD BOLTS
COVER BOX

SINS.BODYC 230311-20 9
Surround Assembly and Installation
1) Lay part A, B and C face down on a at, non-marring surface.
Fasten together with 1/4" x 1/2" bolts and nuts provided through
holes at points “D” (Fig. #8 and #10).
2) Lift the surround assembly to the upright position and make
sure the front face is at and even at the joints.
3) Assemble the three trim pieces using the enclosed hardware.
Slide part F into the back corners of the trim and tighten
screws. Ensure the mitred corners t tightly and evenly (Fig.
#9).
4) Slide the assembled trim over the surround from the top (Fig.
#8).
5) Tighten the retaining screws at the bottom of each trim side
(Fig. #9). If not already done, slide the entire insert out of the
replace opening about 1” or more to aid in surround instal-
lation.
6) Remove the two screws located at the top of the left and
right panels. Remove front panels and set aside to prevent
damage (Fig. #11).
Part B
Trim
Trim
Retaining
Screw
Part F
Part A
Part C
Part A
Trim
D
D
D
1/4" Nuts
Part C
1/4" x 1/2" Long Bolts
Fig. # 8
Fig. # 9
Fig. #10
Fig. #11
Fig. # 7

10 SINS.BODYC 230311-20
Surround
Securing
Flange
Screws
(3 each
side)
SCREWS
TA B
Surround screw at
Top of slot
Securing Flange
Screw at bottom
of slot.
8) Remove the surround securing anges from the replace
(Fig.13) and relocate to the pre-assembled surround.
9) Slide the securing ange up so that the fastening screws are
at the top of the slots in the surround. (Fig.14 & 15)
7) Remove wing screws on each side of the Bay top and set
Bay top aside to prevent damage. (Fig. #12).
“Wing” Screw
10) Slide the pre-assembled surround behind the ash lip. Ensure
that the electric supply cord is located in the slots in the base
of the surround.
11) Once the surround is fastened to the insert, in order to maximize
heated air discharge efficiency, the surround can be pulled
upward so that the fastening screws are at the lowest end of
the surround securing ange slots.
(Fig.16)
12) Push the entire appliance back until the surround assembly
is in contact with the replace structure.
13) Replace the front panels ensuring that the tabs (Fig.17) on
the lower edge of the panels are located into the slots in the
ashlip, secure with screws (Fig.11).
14) Position the decorative bay top onto the rebox top. Align
and refasten the wing screws.
Fig. #12
Fig. # 15
Fig. # 17
Screw at top
of slot.
Fig. # 13
Fig. # 14
Fig. # 16