Pacific FURY 20BB Installation and operation manual

FURY 20BB
20” Battery
Burnisher
READTHISBOOK
This operator’s book has important information for the use
and safe operation of this machine. Read this book care-
fully before starting the machine. Keep this book and tell all
operators to read the book. If you do not follow the instruc-
tions, you can cause an injury or damage equipment, furni-
ture or buildings.
For new books write to:
Pacific Steamex, Inc.
2259 S. Sheridan
Muskegon, MI 49442-6252
Carefully inspect all components to ensure that there is no
concealed freight damage. If such damage is discovered,
filea“CONCEALEDDAMAGEREPORT”immediatelywith
thedelivering carrier.
The contents of this manual are based on the latest product
information available at the time of publication. Pacific
Steamexreserves the right tomake changes or improvements
to its machines without notice.
FORYOURCONVENIENCE,RECORDTHE
FOLLOWINGIMPORTANTINFORMATION:
MODEL
SERIALNUMBER
PARTNUMBER
DATEPURCHASED
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS

IMPORTANTSAFETYINSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS
BEFORE USING THIS MACHINE!
WARNING! To reduce the risk of fire, electric shock, or injury:
1. You must have training in the operation of the machine before using it. READ THE INSTRUCTION
BOOK AND CHARGER MANUAL. If you do not understand any instruction, ask your supervisor.
2. Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine.
3. Read the labels carefully on the machine. Do not cover them for any reason and replace them if damaged.
4. Do not operate this machine unless it is completely assembled. Inspect the machine carefully before opera-
tion.
5. Pay close attention to other people and especially children while operating this machine.
6. Be a careful operator, do not strike shelving or scaffolding, especially where there is a danger of falling
objects.
7. Machines can cause an explosion when operated near flammable materials and vapors. Do not use this
machine with or near fuels, grain dust, solvents, thinners or other flammable materials.
8. In case of fire, use a powder extenguisher. Do not use water.
9. Do not use machine as a means of transport.
10. Do not use acid solutions that could damage the floor.
11. Adjust your speed to the conditions of the floor.
12. Do not turn the machine on a ramp. Do not stop and leave the machine on a ramp or incline.
13. When the machine is parked, move switch to the OFF position (red button switch pressed down all the way).
14. During any maintenance operation, disconnect the power supply from the machine.
15. Lead acid batteries generate gases that can cause an explosion. Read the instruction manual supplied with
the battery charger. Keep sparks and flames away from batteries. NO SMOKING. Charge the batteries
only in an area with good ventilation.
16. Do not use a charger if the power cord is damaged.
17. Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do
not put tools or other metal across the battery terminals or the tops of the batteries.
18. Maintenance and repairs must be performed by Authorized Service Centers only. Make adjustments
according to the specifications given in the manual for this machine.
19. Keep the electrical parts of the machine dry. Do not wash the machine with direct water jets or high
pressure, nor with corrosive material. For storage, keep the machine in a dry building.
20. Always put CAUTION signs near the area where you are working.
21. Do not reach under shrouds with fingers, hands or toes when the machine is running.
2

To prepare the machine for operation, make sure the
batteries are charged and the machine is properly as-
sembled. If in doubt, ask your supervisor.
Be prepared by having your floor area cleared and ready
for the fast action of a burnisher.
Prepare the floor area by sweeping, dusting or mopping as
needed. Check the proper application recommendations
and procedures found on the label of your finish con-
tainer. IFINDOUBT,CALLYOURSUPERVISOR.
WARNING!NEVERUSETHISMACHINEWITH
FLAMMABLEOREXPLOSIVEMATERIAL!
WARNING! Forthesafeoperationofthismachinefollow
theinstructions giveninthisbookletandthetraininggiven
byyoursupervisor. Failuretodoso can resultin personal
injuryand/ordamagetomachineandproperty!
DO NOT OPERATE MACHINE IN AN EXPLOSIVE
ENVIRONMENT!
The model shown in this manual is intended for commercial
use.
OPERATINGINSTRUCTIONS
PADINSTALLATION
For Burnishing: Select the correct clean burnishing pad
(your supplier can help you). Make sure that the pad is for
ultra high speed burnishing.
NEVER OPERATETHEMACHINEWITHOUTTHE
FLOOR PAD INSTALLED!
Itis very importantto select clean,dry pads ofuniform thick-
ness. Pads with high or low sections or hard or soft spots
are unacceptable. Pads of open weave are recommended
because close weaves tend to load up fast, bog down the
machines, cause circuits to overload and generally give poor
results.
1. Liftthe pad assembly offthe floorby lifting lever. Lock in
full “up” position.
2. Unscrew the PadRetainer by turning it clockwise (when
viewing bottom of pad).
3. Install or replace the pad.
4. Center the new pad on the Pad Driver.
5. Screw the Pad Retainer back on by turning it counter-
clockwise (when viewing bottom of pad). Check and re
tighten periodically as Pad Retainer may loosen during
operation.
OPERATION
1. Make sure the pad is on and attached properly. See “Pad
Installation”.
2. Reduce the pad pressure by turning the Caster Knob
clockwise.
3. Move the Switch to the ON position (pulled completely
up), the Green IndicatorLight will come on.
4. Check the BatteryConditionMeter before operating.
The meter should be in the “Working Range”.
5. Squeeze one or both Switch Levers and start burnishing
by pushing machine in a slow and steady path. Keep
machinemovingwhile pad isonorfloor damage will
occur!
6. Checkthe Load Meterfor PROPERPADPRESSURE:
A. With machine turned on and levers in the operating
position, check Load Meter for pressure:
1. White area - pressure is too low
2. Green area - pressure is good
3. Red area - pressure is too high
B. To adjust to desired pressure:
1. Turn Caster Knob clockwise to raise pad and
decrease pressure.
2. Turn Caster Knob counter-clockwise to lower pad
and decrease pad pressure.
C. For the best performance, the Load Meter should be
kept in the “Green” area. Agreen arrow above the
Green area indicates the best pressure.
NOTE: Toomuchpadpressuremaytripthecircuitbreaker.
See “Resetting the circuit breaker” on page 4.
PREPARATION
BATTERYINSTALLATION
1. Make sure the Red On/Off Switch is in the OFF
position (pushed completely down).
2. LiftandremovetheUpperHoodCover.
3. Place the batteries in their compartment and follow the
“Under HoodElectrical Connections” Drawing on
page 5.
BATTERYCHARGING
1. Insure that you have the proper charger or charger
setting for your type of batteries, either conventional
wet, lead acid or sealed “maintenance free”, gel cell/
AGM batteries.
2. Read and follow the charger instructions.
3. Move the Red On/Off to the OFF position (pushed
completely down).
4. LiftandremovetheUpperHoodCover.
5. Connect the charger plug into the mating plug on the
machine. It is located at the rear of the machine.
WARNING!NEVERALLOWTHEBATTERIESTO
RUNCOMPLETELYDOWN,rechargethemwhenthe
BatteryConditionMeterreadingison “RECHARGE”.
6. Plug the charger into a grounded outlet that has the
proper voltage.
WARNING! NEVERTURNTHEMACHINEONWHILE
CHARGING!
6. After charging the batteries, disconnect the charger
from the outlet and machine. See battery maintenance on
page 4. 3

PREVENTATIVEMAINTENANCE
WARNING! Alwaysmove theOn/Off Switchto the OFF
position(pushedallthewaydown)beforeperforming any
service, maintenance, pad changing or inspection of the
machine.
Aftereachuse:
1. Empty the filter bag
2. Check the filter bag for rips.
3. Remove the pad and clean thoroughly.
4. Wipe the entire machine down with a clean cloth.
5. Store the machine inside in a clean, dry area.
Weekly:
1. Forconventional,wet,leadacidbatteries: Check the
level of the electrolyte in the batteries.
Maintain the proper electrolyte level by adding distilled
waterwhen necessary. Electrolyte levels lower during
discharge and rise during charge. Therefore, it is
mandatory that water be added to cells ONLYwhen they
are fully charged; do not overfill. Old batteries require
more frequent additions of water compared to new
batteries. DONOTATTEMPTTOORREMOVEVENT
CAPSONSEALED,“MAINTENANCEFREE”,GEL
CELLOR AGMBATTERIES.WATERCANNOTBE
ADDEDTOTHOSETYPEOFBATTERIES. DAMAGE
WILLOCCURANDWARRANTYWILLBEVOIDED.
2. Keep tops of batteries clean and dry to prevent excessive
self-discharge. Keep battery terminals reasonably tight.
3. Check battery connections.
Monthly:
1. Check the batteries with a hydrometer.
2. Clean battery terminals.
3. Check for any loose bolts or screws.
MAINTENANCE&TROUBLESHOOTING
TROUBLESHOOTING
Greenlightwillnot comeon:
1. Check batteries
2. Check battery connections
3. Check wire connections to light
4. Check light
Motorwillnotrun:
1. Checkcircuit breaker
2. Check batteries
3. Check battery connections
4. Check wire connections to switch
5. Check wire connections to motor
6. Checkmotor
Circuitbreakeristripped:
1. Check/decrease pad pressure
2. Checkmotor
3. Checkwires
Resettingthe circuitbreaker:
1. Wait approximately 5 minutes and then press down
on circuit breaker button to reset.
2. Turn the Caster Knobclockwise to raise the pad. Refer
to the Operating Instructions on page 3, Item 6 regarding
“Proper Pad Pressure” .
3. Replace pad if necessary.
4

FURY 20BB FINALASSEMBLY
5
523603 Skirt (1)
Not Shown (Items to Attach Skirt):
528001 Strap-Skirt (1)
962186 Screw-10-32x1-1/8 (1)
W107D Washer-3/16 Flat SAE (2)
920001 Nut-10-32 Nyloc Stop (1)
521901 Chassis Base (1)
524501 Shroud (1)
522307 Chassis Cover (1)

Not Shown:
862411 Charger-36V/25 Amp (1)
861307 Battery-215AH 12V (3)
6
911607 Cable Set-Battery Connector (1)
FURY20BB BATTERYASSEMBLY

525008 Knob-Red, On/Off (1)
Not Shown:
911587 Switch-On/Off (1)
FURY20BBSIDE COOLINGGUARDASSEMBLY
7
FURY20BB SIDE CONTROLPANELASSEMBLY
523602 Guard-Cooling Fan (2)
(one on each side of unit)
962360 Screw-10-32x1/2 LG (8)
(four on each side of unit)
525009 Knob-Height Adjustment (1)
911574 Meter-Load (1)
911594 Circuit Breaker (1)
525122 Label-L Control Panel (1)
528401 Round Stud-7/16” (1)
525121 Label-R Control Panel (1)
911585 Light-Red Warning (1)
911575 Meter-Battery (1)

8
FURY20BBMOTOR& DUSTCONTROLASSEMBLY
253306 Fitting-Pipe (1)
523603 Skirt (1)
Not Shown (Items to Attach Skirt):
528001 Strap-Skirt (1)
962186 Screw-10-32x1-1/8 (1)
W107D Washer-3/16 Flat SAE (2)
920001 Nut-10-32 Nyloc Stop (1)
524501 Shroud (1)
525209 Motor-2.5HP (1) - Units built after 9/2010
525210 Motor Service Kit - Units older than 9/2010
520601 Filter Bag-Cloth (1)
523309 Filter-Foam (1)

Hardware To Mount Flange To Motor:
962022 Screw-3/8-16x1 HH (4)
980009 Washer-3/8 Lock (4)
FURY20BB PAD DRIVERASSEMBLY
9
Not Shown:
915002 Key (1)
962073 Screw-Set (1)
Hardware To Mount Flange To
Shroud:
962048 Screw-3/8-16x1-1/4 HH (3)
980007 Washer-5/16 Flat (3)
980009 Washer-3/8 Lock (3)
523307 Flange-9” (1)
Hardware To Mount Flange to
Hub/Drive Shaft:
980776 Bolt-5/16-18x1-1/4 (1)
980006 Washer-5/16 Lock (1)
980003 Washer-3/8 Flat (2)
980780 Washer-Keyed (2)
503382 Flange-Flex Pad Dr. (1)
ReverseView of
Pad Driver Assm.
485904 Flex Pad Assembly (1)
504471 Center Lock Assembly (1)
(Top & Bottom Halves)
Hardware To Mount Pad Driver to
Pad Dr. Adaptor Flange:
962036 Screw-1/4-20 x 1 FHP (6)
Hardware To Mount Center Lock to
Pad Driver:
962076 Screw-#8 x 5/8 PHP (3)

10
FURY20BBSWITCHASSEMBLY
962010 Screw-1/4-20x1 (3) 980004 Washer-1/4 Flat (4)
920004 Nut-1/4-20 Hex (1)
911561 Switch-Pad Activation (1)
Not Shown:
911573 Spacer-Switch (2)
W132D Screw-6-32x3/4 PHP SS (2)
525011 Switch Spring Kit (1)
256721 Drive Pin (2)
962161 Screw-10x3/4 PHP (5)
911591 Switch Cover Plate (1)
525191 Switch Lever w/Sleeve (2)
528101 Sleeve Only (2)
980009 Washer-3/8 Lock (2)
520813 Bracket-Switch (1)

FURY 20BB PANELASSEMBLY (CLOSE UP)
11
911297 Solenoid-DC Contactor (1)
W102D Screw-1/4-20x5/8 PHP (2)
W104D Washer-1/4 Flat (2)
920011 Nut-1/4-20 Elastic Stop (2)
528542 Shunt-Mounted (1)
962003 Screw-10-32x3/4 PHP (2)
920001 Nut-10-32 Nyloc (2)
525113 Lift Handle (1)
525112 Bracket-Lift Handle (1)
962006 Screw-1/4-20x1/2 PHP SS (4)
523702 Handle Grip (1)
980777 Bolt-1/2-13x1-1/2 (1)
521190 Bushing (1)
W502D Nut-1/2-13 Thin Hex (1)
W120D Washer-1/2 Flat (2)
911610 Cable Stud (1)
962066 Screw-8-32x3/4 PHP (2)
W440D Nut-8-32 Hex w/Nyloc (2)

FURY20BB PANEL& LEVERASSEMBLYPARTS LIST
12
962454 Screw-1/4-20x1/2 (4)
526605 Latch Plate (1)
527008 Cover Panel (1)
962222 Screw-10-32x1/2 (6)
525111 Rod Lever (1) 525110 Lift Lever (1)
528104 Shrink Wrap-
Per Inch (7)
528102 Sleeve-Pressure (1)
528304 Spring (3)
W353D Screw-1/4-20x5/8 (3)
911015 Plug-Charge (1)
962186 Screw-10-32x1-1/8 (2)
W107D Washer-3/16 Flat (2)
920001 Nut-10-32 Nyloc (2)
962207 Screw-1/2-13x3/4 (1)
521190 Bushing (1)

FURY 20BB FRAME ASSEMBLY
13
962207 Screw-1/2-13x3/4 Hex (2)
525109 Lift Weldment (1)
W120D Washer-1/2 Flat (12)
962207 Screw-1/2-13x3/4 Hex (4)
520808 Axle Mount Bracket (2)
520507Axle (1)
529790 Wheel-8” (2)
Not Shown:
962349 Screw-3/8-16x5/8 Hex (2)
980103 Washer-3/8 (2)
521190 Bushing (2)

14
529704 Caster-4” (1)
962207 Screw-1/2-13x3/4 Hex (2)
521190 Bushing (2)
FURY20BBREARCASTER&COOLINGVENTASSEMBLY
Below image is the rear, underside of the chassis with the unit flipped forward
962360 Screw-Hex Hd, Self Tapping (4)
523602 Guard-Cooling Fan (1) 962022 Screw-3/8-16x1 HH (4)
980007 Washer-5/16 Flat (4)
W120D Washer-1/2 Flat (12)

15
FURY20BBWIRINGDIAGRAM

WARRANTYPOLICY
FURY20BB20” BATTERYBURNISHER
The Pacific Fury 20BB Battery Burnisher has been manufactured, tested and inspected in accordance with specific engineering
requirements and is WARRANTED to be free from defects in workmanship and materials as follows from the date of purchase to
the original user.
Five (5) YearsParts - Rotational molded components
Three (3) Years Parts - Main Frame
One (1) Year Parts & Labor – On all other components unless excluded below
This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Pacific Operating and
Maintenance instructions.
This warranty does not apply to certain wear parts and accessories of the machine such as pads, fuses, bumpers, etc., nor does it apply to
damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of return parts including motors, etc., is subject to
incoming inspection of those items.
To secure repair under this warranty, the following procedure should be taken:
1. The inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges prepaid. If unable
to locate the Dealer, you may contact Pacificat the address listed herein for the location of the nearest Pacific repair center or agent or for other
instructions pertaining to your warranty difficulty.
2. Upon compliance with the above warranty procedure, all warranted repairs will be completed at no additional charge or cost to the user.
3. Only Pacific or its authorized dealers and agents may make no charge warranty repairs on this product. All others do so at their own risk.
This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not include incidental or
consequential damages arising from the use of a Pacific machine whether defective or not.
BATTERYWARRANTY
In addition to the terms above, any original equipment Pacific Steamex Battery which becomes unserviceable under normal use within a period
of ninety (90) days from date of sale to the original user will be repaired or replaced with one of equal specification at our option, F.O.B. any
authorized Pacific Steamex Sales or Service Branch, with no charge to user, except transportation costs. After the expiration of the above ninety
(90) day period, any battery which fails under normal use will be adjusted to the original user with a new battery of equal specification on a
twelve (12) month pro rata basis from the date of purchase. Adjustment will be determined using the then current list price, plus transportation
costs. Warranty is rendered null and void if damage or failure is caused by improper use, abuse or neglect of batteries.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
09/10
2259S. Sheridan• Muskegon,MI 49442
Ph:[phone]•[phone] • Fax [phone]
www.pacificfloorcare.com
Part Number Part Name
911594 Circuit Breaker
529790 Wheel
523601 Skirt
529704 Caster