Pacific FURY 1500DCP User manual

READTHISBOOK
This operator’s book has important information for the
useandsafe operation ofthismachine. Read this book
carefully before starting the machine. Keep this book
and tell all operators to read the book. If you do not
followthe instructions, you can causean injuryor dam-
ageequipment,furniture orbuildings.
For new books write to:
Pacific
2259SouthSheridanRoad
Muskegon,MI 49442
Carefullyinspect all componentsto ensurethatthere is
no concealed freight damage. If such damage is dis-
covered,file a “CONCEALEDDAMAGE REPORT”im-
mediatelywiththe deliveringcarrier.
The contents of this manual are based on the latest
productinformation available atthe timeof publica-
tion. Pacific reserves the right to make changes or
improvements to its machines without notice.
FORYOURCONVENIENCE,RECORDTHE
FOLLOWINGIMPORTANTINFORMATION:
MODEL_______________________________
SERIALNUMBER______________________
PARTNUMBER_________________________
DATEPURCHASED____________________
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
UHS BURNISHER
FURY 1500DCP
Parts Manual

IMPORTANTSAFETYINSTRUCTIONS
To assure thesafe operationof thismachine, you mustread andunderstandallwarnings andinstructions in thisbook.
Ifyou donot understand,askyour supervisor.
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
WARNING: To reduce the risk of fire, electric shock, or injury:
1. You must be trained to operate this machine. This machine is to be operated for its intended use only.
2. Do not operate this machine unless it is completely assembled.
3. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against
electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical
contractor.
4. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or
maintenanceandwhen leaving themachineunattended.
5. Toprevent electricshock, keep themachine surface dry. Donotsubject to rain.Store the machinein a drybuilding
area. Clean the machine with a dry cloth only.
6. Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or
near fuels, grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this
machine.
7. Aqualifiedor authorizedperson must domaintenance andrepairs.
8. Topreventdamagetothepowercord,donotmovethismachineoverthepowercord. Alwaysliftthepowercordover
themachine. Donot pullorcarry cord, usecord as ahandle, close adooron cord,orpull cordaroundsharp edges
orcorners. Keep cordaway from heated surfaces.
9. Do notusewith damaged cordor plug. If themachineis notworkingas it should,has been dropped,damaged,left
outdoors,ordropped intowater, return it toa servicecenter.
This machine must be grounded. If it should malfunction or break
down, grounding provides a path of least resistance for electric
currenttoreducetheriskofelectricshock. Thismachineisequipped
with a cord having an equipment-grounding conductor and ground-
ing plug. The plug must be inserted into an appropriate outlet that
is properly installed and grounded in accordance with all local
codes and ordinances.
WARNING - Improper connection of the equipment-grounding con-
ductor can result in a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt as to whether the
outlet is properly grounded. Do not modify the plug provided with
the machine - if it will not fit the outlet, have a proper outlet installed
by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a
grounded plug that looks like the plug illustrated in figure A. A
temporary adapter that looks like the adapter illustrated in figures B
and C may be used to connect this plug to a 2-pole receptacle as
shown in figure B if a properly grounded outlet is not available.
The temporary adapter should be used only until a properly
grounded outlet (figure A) can be installed by a qualified electri-
cian. The green colored rigid ear, lug, or the like extending from the
adapter must be connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the adapter is
used, it must be held in place by a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted
by the Canadian Electrical Code
EXTENSIONCORDS
Use only three-wire 12/3 or larger gauge approved extension
cords that have three-prong grounding type plugs and three-pole
receptacles that accept the appliance’s plug. Replace or repair
any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identi-
cal replacement parts.
GroundingInstructions
NOTE: Do not use adapters shown in figures B & C in Canada
2

WARNING! For the safe operation of this ma-
chine follow the instructions given in this booklet
and the training given by your supervisor. Fail-
ure to do so can result in personal injury and/or
damage to machine and property!
DO NOT OPERATE MACHINE INAN EXPLOSIVE
ENVIRONMENT!
DO NOT USE THIS BURNISHER FOR SPRAYBUFF
APPLICATIONS. DOINGSOWILLVOIDWARRANTY
ONMOTOR.
Themodelsshowninthis manual areintendedforcom-
mercial use.
PREPARATION
Topreparethe machine foroperation,make sureitis of
correct voltage and properly assembled. If in doubt,
askyoursupervisor.
Your new floor machine operates in a straight-line for-
wardmotion,rather than thenormalside tosidemotion
ofa conventional singledisc machine. Beprepared by
having your floor area cleared and ready for the fast
actionof a burnisher.
Preparethefloorareabysweeping,dusting or mopping
as needed. Check the proper application recommen-
dationsandproceduresfoundon the labelofyourfinish
container. IFIN DOUBT,CALLYOUR SUPERVISOR.
WARNING! NEVERUSETHISMACHINEWITHFLAM-
MABLEOREXPLOSIVE MATERIAL!
For Burnishing: Select the correct clean floor pad
(yoursuppliercanhelpyou).The lighter color floorpads
(bufforwhite) arenormallyused fortheburnishing pro-
cedure.
NEVER OPERATE THE MACHINE WITHOUT THE
FLOORPADINSTALLED!
It is very important to select clean, dry pads of uniform
thickness. Pads with high or low sections, or hard or
soft spots are unacceptable. Pads of open weave are
recommended;because closeweaves tend to load up
fast, bog down the machines, cause circuits to over-
loadand generally givepoor results.
Tip the machine back to expose the pad driver. Re-
movethepad center lockring. Carefullycenter the pad
onto the pad driver and secure with the locking ring.
Checkfor level, centeringand flatness.
OPERATION
Set the machine upright onto the pad. Plug the
machine’spower cableinto aproperly grounded outlet
(seeSafetyInstructions). Next,releasethehandlelock-
ing knob and allow the handle to lower into a comfort-
ableposition.Thensecurethehandlelockingknob. This
will allow the operator to easily control the brush pres-
sure.
Depressthe handleslightly to elevate the padfrom the
floor. This is toavoid burning theflooron initialstartup,
before the operator is ready to move forward. Pull out
on the “Watch Dog” Safety Lock button and start the
machine by depressing either the left or right switch
levers.
Whenyou’rereadyto move forward, lowerthemachine
headandpadtothefloorandproceedforwardinastraight
line, at a steady pace.
MAINTENANCE
AFTER EACH USE: Store the machine in a clean dry
area. Wipe the entire machine and cord down with a
cleancloth.Removethepadandcleanthoroughly. Wrap
the machine’s electrical cord onto the handles and the
cordhookprovided.CHECKthecordandplugfornicks,
cuts or damage. Report these to your supervisor for
correction.
WARNING! Always disconnect the machine’s
electrical plug from the electrical outlet before
performing any service, maintenance, pad chang-
ing or inspection of the machine.
CIRCUIT BREAKER: Acircuit breaker is used to pro-
tect the motor. If the motor draws high amperage the
circuit breaker will stop the motor. The reset button is
located in the front of the switch housing. Push the
resetbutton to restartthemotor. Ifthe motor continues
to stop, clean or change the floor pad. If this does not
correctthe problemconsult an authorized service per-
son.
MOTOR: The motor is lubricated for life under normal
use. Nooilingorgreasingis necessary. However,if the
machine is used in dusty areas the motor should be
cleaned.Blowing themotor outwith compressedair or
withthe exhaust froma vacuum issuggested. Keeping
the motor clean will allow the clear passage of air for
ventilationandpreventoverheating.
BELT TENSION: Proper belt tension is important for
smooth operation and belt life. Check the belt tension
andhave nomore thana 1/8-inchdeflection. If adjust-
ment is needed, loosen the four (4) motor mounting
bolts. Then tip the machine back onto its transport
wheels, slide the motor back and tighten the bolts.
CARBON BRUSH INSPECTION: Long life3000-hour
carbonbrushesareinstalledinthemotor. Themachine
isalsoequippedwithacarbonbrushwearindicatorlight
tosignal whena carbonbrush changeis required.
OPERATING&MAINTENANCEPROCEDURES
3

1500RPM BURNISHER
100 2000 DCP Only

5
1500 RPM BURNISHER PARTS LIST
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.
1 505720 Handle Nipple 2 45 509820 Washer, Fiber 12
2 501338 Switch Box - DC w ith Breaker 1 46 980005 Washer, Wave 8
3 501210 Bumper, Handle 1 47 507320 Snap Ring 1/2 Shaft 4
4 962003 Screw , 10-32 x 3/4 Pan Hd. 1 48 509781 Wheel, 5" 2
5 980001 Flat Washer - Handle Bumper 2 49 962016 Set Screw, 10-32 x 3/8 Allen 1
6 920001 Nut, 10-32 Elastic Stop 1 50 502396 Drip Cover 1
7 503711 Handle Grip 2 51 962026 Screw, 8-32 x 1/2 3
8 502020 Strain Relief-Brass Clamp 1 52 506340 Label, Brush Indicator 1
9 508520 Strain Relief-Complete 1 53 505286 Motor, 1.5 HP115V 1
10 505120 Lever, Switch Right 1 54 501893 Base Casting 1
11 505121 Lever, Switch Left 1 55 501286 Bumper, Base 1
12 508020 Switch 1 56 502110 Bumper Clip 3
13 504810 Lock - Assembly Switch 1 57 962001 Screw, 10-32x1/4 Flt. Hd. 3
14 486407 Cover - Switch Plate 1 58 508080 Bumper Strap 1
15 962011 Screw, 10-32 x 1-3/4 Oval Hd. 2 59 962015 Screw , Bumper Strap 2
16 962002 Screw, 10-32 x 1/2 Oval Hd. 2 60 980003 Washer, 3/8 Flat 4
17 502422 Cord Asm., 50 ft Yellow 1 61 920002 Nut, 3/8-16 Hex 4
18 515150 Label, Warning 1 62 506980 Pulley, Motor 1
19 962006 Screw, 1/4-20 x 1/2 Pan Hd. 3 63 506994 Pulley, Pad Driver 1
20 503320 Flange - Strain Relief 1 64 903001 Belt 1
21 962005 Screw, 1/4-20 x 3/8 Allen 1 65 503382 Flange-Pad Driver 1
22 504420 Cord Hook 1 67 962036 Screw , 1/4-20 x1 Flt. 6
23 509082 Handle Tube 1 68 980009 Washer, 3/8 Lock 4
24 502021 Clamp-Handle 1 70 504471 Pad Holder Assembly 1
25 505010 Turn Knob 1 71 962076 Screw #8 x 5/8 PHP 3
26 980003 Washer, 3/8 Flat 2 72 485904 Pad Assembly 1
27 962009 Bolt, Carriage 5/16-18 x 2-1/2 1 73 505181 Light Indicator-Brush Wear 1
28 500880 Arm, Handle Support 2 75 980002 Washer, 1/4 Lock 4
29 908004 Handle Cord 1 76 920004 Nut, 1/4-20 Hex 4
30 509920C Yoke, Handle 1 81 506318 Label, Sw. Int. 1
31 502319 Cover-Bearing 1 82 920005 Nut, 3/8-24 Hex 1
32 962015 Screw, 10-32x3/8 Pan Hd. 3 83 509821 Washer 2
33 502481 Collar - Upper Shaft 1 84 509830 Washer 1
34 962012 Set Screw, 5/16-18 x 1/4 Allen 1 85 915001 Key 1
35 962018 Bolt, 3/8-16 x 1-3/4 HH 4 86 Kit: T-Nut & Screw (8 ea./pkg) 1
36 507780 Drive Shaft 1 87 962023 Screw 2
37 501380 Block - Bearing 2 88 506391 Label-Motor Mylar 1
38 507481 Rod - Yoke 1 91 962022 Screw, 3/8-16x1 HH 4
39 962006 Screw , 1/4-20 x 1/2 Pan Hd. 2 93 980007 Washer, 5/16 Flat 1
40 507310 Retaining Ring 3/8" Yoke Rod 2 95 501350 Circuit Breaker 1
41 507480 Rod - Brace 1 96 911001 Lead Assembly-Circuit Breaker 1
42 507781 Wheel Axle 2 98 509823 Washer, Felt 1
44 509780 Wheel, 4" 2

6
NOTES

7
1500RPM BURNISHER
MOTOR PARTS LIST & WIRING DIAGRAM
ITEM PART NO. DESCRIPTION QTY.
505286 Motor 115V, 1.5HP 1
A 502919 End Bell - Motor LOWER 1
B 500417 Armature Asm.w/Bearings,115V 1
902012 Bearing, Motor Lower 1
C 503117 Field & Shell Assembly 1
D 902003 Bearing, Motor Top 1
E 500903 Carbon Brush, Motor 115V 4
F 507322 Brush Ring Asm. Complete 1
G 502920 End Bell - Motor TOP 1
I 960018 Bolt, Motor Thru 4
J 911048 Rectifier, 115V 50/60C 1
K 908024 Cord Assembly, Motor 1

WARRANTY POLICY
LIMITED WARRANTY
ThePacific UHS Burnisher hasbeenmanufactured, testedandinspected in accordancewithspecific engineering
requirementsand isWARRANTED tobe freefrom defectsin workmanshipand materialsas follows:
Three (3) years parts, One (1) year labor - Castings and DC Motors (except motor switches, rectifiers, carbon
brushesandvarsitors)
One (1) year parts and labor –All other components unless excluded below.
Thiswarrantyextends tothe original user/purchaserand only whenused, operated andmaintained in accordance
withPacific Operating andMaintenance instructions.
This warranty does not apply to the following wear parts and accessories of the machine including:
Part Number Part Name
Nordoes itapply todamage orfailure causedby improperuse, abuse or neglect. Warranty credit or replacement
of return parts including motors, etc., is subject to incoming inspection of those items.
To secure repairunderthis warranty,the followingprocedure shouldbe taken:
· Theinoperative machineor warrantedparts mustbe deliveredto theauthorized servicecenter with shipping
and delivery charges prepaid. If unable to locate a service center, you may contact Pacific at the address
listed herein for the location of the nearest repair center or agent or for other instructions pertaining to your
warrantydifficulty.
· Uponcompliancewiththeabovewarrantyprocedure, all warrantedrepairswouldbecompletedatnoadditional
charge or cost to the user.
· Only Pacific or its authorized dealers and agents may make no charge warranty repairs on this product. All
others do so at their own risk.
This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not
include incidental orconsequential damagesarising from theuse of a Pacific machinewhether defective or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/
user.
502422
509780
509781
503711
501286
903001
500903
CordAssembly
Wheel,4”
Wheel,5”
HandleGrip,Grey
Bumper, Base
Belt
CarbonBrush, 115V Motor
2259 South Sheridan Road
Muskegon, MI 49442
Phone: [phone] Fax: [phone]
www.pacificfloorcare.com [email protected]
11/11