Pacific Sea Ray 170 Manual

READ THIS BOOK
This operators book has important information for the use
and safe operation of this machine. Read this book care-
fully before starting the machine. Keep this book and tell
all operators to read the book. If you do not follow the
instructions, you can cause an injury or damage equipment,
furniture or buildings.
For new books write to:
Pacific
2259 S. Sheridan
Muskegon, MI 49442-6252
Carefully inspect all components to ensure that there is no
concealed freight damage. If such damage is discovered,
file a CONCEALED DAMAGE REPORT immediately
with the delivering carrier.
The contents of this manual are based on the latest product
information available at the time of publication. Pacific
reserves the right to make changes or improvements to its
machines without notice.
FORYOURCONVENIENCE,RECORDTHEMACHINE
MODELANDSERIALNUMBER:
MODEL_______________________________
SERIAL NUMBER_______________________
PART NUMBER_________________________
DATE PURCHASED_______________________
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
POLISHERS
Sea Ray 170
Sea Ray 175
Sea Ray 200
Sea Ray 205
PX-170
PX-175
PX-200
PX-205

IMPORTANT SAFETY INSTRUCTIONS
To assure the safe operation of this machine, you must read and understand all warnings and instructions in this book. If you
do not understand, ask your supervisor.
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
WARNING: To reduce the risk of fire, electric shock, or injury:
1. You must be trained to operate this machine. This machine is to be operated for its intended use only.
2. Do not operate this machine unless it is completely assembled.
3. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against electrical
shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical contractor.
4. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or mainte-
nance and when leaving the machine unattended.
5. To prevent electric shock, keep the machine surface dry. Do not subject to rain. Store the machine in a dry building area.
Clean the machine with a dry cloth only.
6. Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or near fuels,
grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this machine.
7. A qualified or authorized person must do maintenance and repairs.
8. To prevent damage to the power cord, do not move this machine over the power cord. Always lift the power cord over the
machine. Do not pull or carry cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.
Keep cord away from heated surfaces.
9. Do not use with damaged cord or plug. If the machine is not working as it should, has been dropped, damaged, left
outdoors, or dropped into water, return it to a service center.
This machine must be grounded. If it should malfunction or break down,
grounding provides a path of least resistance for electric current to reduce the
risk of electric shock. This machine is equipped with a cord having an equip-
ment-grounding conductor and grounding plug. The plug must be inserted
into an appropriate outlet that is properly installed and grounded in accor-
dance with all local codes and ordinances.
WARNING - Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. Check with a qualified electrician or
service person if you are in doubt as to whether the outlet is properly grounded.
Do not modify the plug provided with the machine - if it will not fit the outlet,
have a proper outlet installed by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a grounded
plug that looks like the plug illustrated in figure A. A temporary adapter that
looks like the adapter illustrated in figures B and C may be used to connect
this plug to a 2-pole receptacle as shown in figure B if a properly grounded
outlet is not available. The temporary adapter should be used only until a
properly grounded outlet (figure A) can be installed by a qualified electri-
cian. The green colored rigid ear, lug, or the like extending from the adapter
must be connected to a permanent ground such as a properly grounded outlet
box cover. Whenever the adapter is used, it must be held in place by a metal
screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the
Canadian Electrical Code
EXTENSION CORDS
Use only three-wire 12/3 or larger gauge approved extension cords that have
three-prong grounding type plugs and three-pole receptacles that accept the
appliances plug. Replace or repair any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identical replace-
ment parts.
Grounding Instructions
NOTE: Do not use adapters shown in figures B & C in Canada
2

OPERATING PROCEDURES
WARNING! For the safe operation of this machine fol-
low the instructions given in this manual and the train-
ing given by your supervisor. Failure to do so can result
in personal injury and/or damage to machine and prop-
erty!
DO NOT OPERATE MACHINE IN AN EXPLOSIVE
ENVIRONMENT!
This machine is intended for commercial use.
PREPARATION
To prepare the machine for operation, make sure it is of
correct voltage and properly assembled.
Your new floor machine operates in the normal side to side
motion of a conventional single disc machine. Be prepared
before starting by removing all obstructions or other ob-
stacles in the area to be cleaned. Check the proper applica-
tion recommendations and procedures found on the label
of your cleaning or finish container. IF IN DOUBT, CALL
YOUR SUPERVISOR .
WARNING! NEVER USE THIS MACHINE WITH
FLAMMABLE OR EXPLOSIVE MATERIAL!
For Scrubbing or Polishing: Select the correct floor pad
or brush (your supplier can help you). If in doubt, ask your
supervisor.
NEVER OPERATE THE MACHINE WITHOUT THE
FLOOR PAD OR BRUSH INSTALLED!
To properly attach the brush, UNPLUG THE FLOOR
MACHINE, place the handle in the vertical position, then
tilt the machine back until the handle rests on the floor.
Straddle the handle, facing the motor, and grasp the brush
with the block toward you. Place the brush or pad clutch
plate over the three lugs on the motor drive adapter. Twist
the brush right to lock it into position. To remove the brush,
UNPLUG THE MACHINE and follow the same procedure
as above, but by twisting the brush off with a firm jerk to
the left. Remove the brush or pad driver when the ma-
chine is not in use. This will help prevent brush damage
and reduce wobble problems.
OPERATION
Plug the machines power cable into a properly grounded
outlet (see Safety Instructions). Next, adjust the handle
height to a comfortable position.
Pull out on the Watch Dog Safety Lock button and start
the machine by depressing either the left or right switch
levers.
Both hands should be placed on the handle when the ma-
chine is in operation. The machine will glide sideways
over the floor by a slight raising and lowering of the handle.
Raise the handle slightly to go to the right. Lower the
handle slightly to go left. Releasing the switch lever stops
the machine at once.
MAINTENANCE
AFTER EACH USE: Store the machine in a clean dry
area. Wipe the entire machine and cord down with a clean
cloth. Remove the pad or brush and clean thoroughly. Wrap
the machines electrical cord onto the handles and the cord
hook provided. CHECK the cord and plug for nicks, cuts
or damage. Report these to your supervisor for correction.
WARNING! Always disconnect the machines electri-
cal plug from the electrical outlet before performing any
service, maintenance, pad changing or inspection of the
machine.
MOTOR: The motor is lubricated for life under normal
use. No oiling or greasing is necessary. However, if the
machine is used in dusty areas or is used for spray buffing,
the motor should be cleaned. Blowing the motor out with
compressed air or with the exhaust from a vacuum is sug-
gested. Keeping the motor clean will allow the clear pas-
sage of air for ventilation and prevent overheating. If you
have any questions regarding the maintenance of your floor
machine, ASK YOUR SUPERVISOR.
3

PX and SEA RAY Model Polishers
4
Alternate Kick Lever Assembly
1
9
2
10
11
12
3
5
6
7
4
8

PX and SEA RAY Parts List
5
ITEM PART NO. DESCRIPTION QTY.
1 W323D Screw, 6-32x1 Pan Hd. 2
2 980016 Washer, #6 Ext. Tooth 2
3 500801 Bracket, Switch Mounting 1
4 911135 Switch 1
5 508301 Spring 1
6 507001 Plunger 1
7 500802 Bracket, Switch 1
8 962002 Screw, 10-32 x 1/2 Oval Hd. 2
9 504810 Interlock Asm.-Switch 1
10 962011 Screw, 10-32 x 3/4 Oval Hd. 2
11 486404 Switch Cover Plate 1
12 509821 Washer, Rubber 2
13 920005 Nut, 3/8-24 Hex 1
14 508020 Switch Asm. (or 505003) 1
15 505121 Lever, Switch Left 1
16 505120 Lever, Switch Right 1
17 920001 Nut, 10-32 Elastic Stop 1
18 509830 Washer, Handle Tube 1
19 503320 Flange, Strain Relief 1
20 505720 Handle Nipple 2
21 481304 Switch Housing,w/o Circuit Br
k
1
22 515150 Warning Label 1
23 501210 Bumper, Handle 1
24 962003 Screw, 10-32 x 3/4 Pan Hd. 1
25 962006 Screw, 1/4-20 x 1/2 Pan Hd. 6
26 503711 Handle Grip, Grey 2
501501 Cap, Protective End (Blue) 2
27 980015 Washer, #10 Shakeproof 2
28 508520 Strain Relief-Complete 1
502020 Strain Relief-Brass Clamp 1
29 962015 Screw, 10-32 x 3/8 Pan Hd. 2
ITEM PART NO. DESCRIPTION QTY.
485001 Kick Lever Assembly, Includes:
1 483702 Lever Grip 1
2 485124 Foot Lever 1
3 486701 Pin 1
4 W520D Washer, Flat - 5/16 I.D. 1
5 486702 Cotter Pin 1
6 980644 Washer, Special Hardened 1
7 488401 Stud Threaded 1
8 480805 R.H. Arm 1
9 482003 Handle Clamp 1
10 480804 L.H. Arm 1
11 980003 Washer, Flat - 3/8 I.D. 1
12 920641 Nut, M10 ESNA 1
ITEM PART NO. DESCRIPTION QTY.
30 980018 Washer, #10 Countersunk 1
32 509082 Handle Tube 1
33 504420 Cord Hook 1
34 502421 Cord Asm.-50 ft. Grey
502422 Cord Asm.-50 ft. Yellow 1
35 502021 Clamp-Handle 1
36 500840 Arm, Handle Support 2
37 962009 Bolt, Carriage 5/16-18 x 2-1/2 1
38 962005 Screw, 1/4-20 x 3/8 Allen 1
39 505010 Turn Knob 1
40 980007 Washer, 5/16 Flat 2
41 908004 Handle Cord 1
42 509920 Yoke, Handle 1
43 504702 Insulator-Switch 1
44 509823 Washer, Felt 1
45 962010 Screw, 1/4-20 x 1 HH 4
47 507480 Shaft, Handle Pivot 1
50 483215 Base 17" 1
483216 Base 20" 1
51 487702 Wheel Axle 1
52 980005 Washer, Wave 2
53 509781 Wheel, 5" 2
54 509820 Washer, Fiber 2
55 W502D Nut, 1/2-13 Hex 2
56 962016 Screw, 10-32 x 3/8 Set 1
58 980004 Washer, 1/4 Flat 4
59 481202 Bumper, 17" 1
481203 Bumper, 20" 1
60 See Page 6 Motor Assembly 1
61 502373 Drip Cover 1
62 962019 Screw, 10-32 x 5/8 PHP 3
63 980002 Washer, 1/4 Lock 6

MOTOR PARTS LIST
for
PX and Sea Ray Single Speed Polishers
ITEM DESCRIPTION
505253-1HP Motor 505297-1HP Motor 505254-1.5HP Motor 505273-1.5HP Motor
115V/60C #36J377Y799 #36J377T115
503535 Gear Asm. 503522 Gear Asm. 503535 Gear Asm. 503523 Gear Asm.
10:1 - 3 Idler 10:1 - 2 Idler 10:1 - 3 Idler 10:1 - 3 Idler
A Ring Gear Housing 504209 504209 B Bearing, Ring Gear Housing 902007 902007 902007 902007
C Planet Gear Hsing 504216 504208 D Bearing, Pinion Lower 902005 902005 902005 902005
E Screw-Ring Gear Hs.
F Screw, Planet Gear Housing
G Motor Cord 908090 908090
H Run Capacitor 911279 - 40MFD/400V 911235 - 40MFD/370V 911286 - 60MFD/400V 911236 - 60MFD/240V
I Cover,Run Capacitor 502308 502375 502308 502375
J Cover, Start Capacitor 502308 502375 502308 502375
K Start Capacitor 911278 - 470MFD/125V 911239 - 400/480MFD-115V 911278 - 470MFD/125V 911239 - 400/480MFD-115V
L Bolt 960035 960035
M End Bell 502931 502931
N Stator Asm,115V-60C 503124 503130
O Bearing, Motor Top 902038 902003 902038 902003
P Stationary Switch 911277 911251 911277 911251
Q Rotary Switch 911219 911289
R Rotor Assembly 500436 500428 500437 500434
S End Bell-Motor Lower 502927 502927
T Cover, Ring Gear 502317 502317
U Bearing, Upper Gear Housing 902015 902015 902015 902015
V Bearing, Pinion Upper 902005 902005 902005 902005 X Coupling Flexible 502460 502460 502460 502460 Y Spacer 508211 508211
Z Pinion 503510 503510
AA Shaft-Planet Gear 507701 (Qty.2) 507701 (Qty.3) BB Bearing-Planet Shaft 902016 (Qty.4) 902016 (Qty.6)
CC Gear-Planet 503511 (Qty.2) 503511 (Qty.3)
1 HP MOTOR & GEAR ASM. 115V 60C 1.5 HP MOTOR & GEAR ASM. 115V 60C

AC MOTOR ILLUSTRATION
WHITE WHITE
BLACK BLACK
GREEN GREEN
MOTOR
HANDLE
(COM)
(COM)
(N.O.)
(N.O.)
POWER
SUPPLY HANDLE
SWITCH
SINGLE PHASE
GROUNDED
115 VOLTS
GROUND
WIRING DIAGRAM

WARRANTY POLICY
POLISHER MODELS PX & SEA RAY
The Pacific Polisher has been manufactured, tested and inspected in accordance with specific engineering requirements and is
WARRANTED to be free from defects in workmanship and materials as follows:
Three (3) years parts, One (1) year labor - AC Motor and Gear Unit, except motor switches, capacitors and flex couplings which
have a one (1) year waranty.
Three (3) years parts, One (1) year labor - Castings
One (1) year parts and labor - All other components unless excluded below.
This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Pacific
Operating and Maintenance instructions.
This warranty does not apply to the following wear parts and accessories of the machine including:
Part Number Part Name
502421 Cord Assembly, Black
502422 Cord Assembly, Yellow
509781 Wheel, 5
503711 Handle Grip, Grey
481202 Bumper, 17
481203 Bumper, 20
483702 Lever Grip
Nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of return parts
including motors, etc., is subject to incoming inspection of those items.
To secure repair under this warranty, the following procedure should be taken:
•The inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges
prepaid. If unable to locate the Dealer, you may contact Pacific at the address listed herein for the location of the nearest
Pacific repair center or agent or for other instructions pertaining to your warranty difficulty.
•Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional charge or
cost to the user.
•Only Pacific or its authorized dealers and agents may make no charge warranty repairs on this product. All others do so at
their own risk.
This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not include
incidental or consequential damages arising from the use of a Pacific machine whether defective or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
50561204/04
2259 Sheridan
Muskegon, Michigan 49442
Ph: [phone] Fax: [phone]
www.nextwaveofclean.com