Pacific SEARAY LOW MOISTURE Installation and operation manual

READTHISBOOK
This operator’s book has important information for the
useandsafe operation ofthismachine. Read this book
carefully before starting the machine. Keep this book
and tell all operators to read the book. If you do not
followthe instructions, you can causean injuryor dam-
ageequipment,furniture orbuildings.
For new books write to:
PacificFloor Care
2259SouthSheridanRoad
Muskegon,MI 49442
Carefullyinspect all componentsto ensurethatthere is
no concealed freight damage. If such damage is dis-
covered,file a “CONCEALEDDAMAGE REPORT”im-
mediatelywiththe deliveringcarrier.
The contents of this manual are based on the latest
productinformation available atthe timeof publica-
tion. Pacific reserves the right to make changes or
improvements to its machines without notice.
FORYOURCONVENIENCE,RECORDTHEMACHINE
MODELANDSERIAL NUMBER:
MODEL_______________________________
SERIALNUMBER_______________________
PARTNUMBER_________________________
DATE PURCHASED_____________________
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
SEARAY
LOW MOISTURE
POLISHER/SCRUBBER

IMPORTANT SAFETY INSTRUCTIONS
To assure thesafe operationof thismachine, you mustread andunderstandallwarnings andinstructions in thisbook.
Ifyou donot understand,askyour supervisor.
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
WARNING: To reduce the risk of fire, electric shock, or injury:
1. You must be trained to operate this machine. This machine is to be operated for its intended use only.
2. Do not operate this machine unless it is completely assembled.
3. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against
electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical
contractor.
4. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or
maintenanceandwhen leaving themachineunattended.
5. Toprevent electricshock, keep themachine surfacedry. Donotsubject torain.Store themachinein adrybuilding
area. Clean the machine with a dry cloth only.
6. Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or
near fuels, grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this
machine.
7. Aqualifiedor authorizedperson must domaintenance andrepairs.
8. Topreventdamagetothepowercord,donotmovethismachineoverthepowercord. Alwaysliftthe power cord over
themachine. Donot pullorcarry cord, usecord as ahandle, close adooron cord,orpull cordaroundsharp edges
orcorners. Keep cordaway from heated surfaces.
9. Do notusewith damaged cordor plug. If themachineis notworkingas it should,has been dropped,damaged,left
outdoors,ordropped intowater, return it toa servicecenter.
This machine must be grounded. If it should malfunction or break
down, grounding provides a path of least resistance for electric
currenttoreducetheriskofelectricshock. Thismachineisequipped
with a cord having an equipment-grounding conductor and ground-
ing plug. The plug must be inserted into an appropriate outlet that
is properly installed and grounded in accordance with all local
codes and ordinances.
WARNING - Improper connection of the equipment-grounding con-
ductor can result in a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt as to whether the
outlet is properly grounded. Do not modify the plug provided with
the machine - if it will not fit the outlet, have a proper outlet installed
by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a
grounded plug that looks like the plug illustrated in figure A. A
temporary adapter that looks like the adapter illustrated in figures B
and C may be used to connect this plug to a 2-pole receptacle as
shown in figure B if a properly grounded outlet is not available.
The temporary adapter should be used only until a properly
grounded outlet (figure A) can be installed by a qualified electri-
cian. The green colored rigid ear, lug, or the like extending from the
adapter must be connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the adapter is
used, it must be held in place by a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted
by the Canadian Electrical Code
EXTENSIONCORDS
Use only three-wire 12/3 or larger gauge approved extension
cords that have three-prong grounding type plugs and three-pole
receptacles that accept the appliance’s plug. Replace or repair
any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identi-
cal replacement parts.
GroundingInstructions
NOTE: Do not use adapters shown in figures B & C in Canada
2

OPERATINGPROCEDURES
WARNING! For the safe operation of this machine
follow the instructions given in this manual and the
training given by your supervisor. Failure to do so
can result in personal injury and/or damage to ma-
chine and property!
DONOTOPERATEMACHINEINANEXPLOSIVEENVI-
RONMENT!
Thismachine is intended for commercialuse.
PREPARATION
To prepare the machine for operation, make sure it is of
correctvoltageand properlyassembled.
Your new floor machine operates in the normal side to
side motion of a conventional single disc machine. Be
prepared before starting by removing all obstructions or
otherobstaclesinthe areatobecleaned.Checktheproper
applicationrecommendationsandproceduresfoundonthe
label of your cleaning chemical container. IF IN DOUBT,
CALLYOUR SUPERVISOR .
WARNING! NEVER USE THIS MACHINE WITH FLAM-
MABLEOREXPLOSIVE MATERIAL!
ForScrubbing: Selectthecorrectfloorpad or brush (your
supplier can help you). If in doubt, ask your supervisor.
For Bonnet Cleaning: Attach the carpet bonnet to the
pad driver. Follow the instructions on the label of your
cleaningchemical bottlefor proceduralinstructions.
NEVEROPERATETHEMACHINEWITHOUTTHEFLOOR
PADORBRUSHINSTALLED!
To properly attachthe brushor paddriver, UNPLUGTHE
FLOOR MACHINE, place the handle in the vertical posi-
tion, then tilt the machine back until the handle rests on
thefloor. Straddle thehandle, facing themotor,andgrasp
the brush with the block toward you. Place the brush or
pad clutch plate over the three lugs on the motor drive
adapter. Twist the brush right to lock it into position. To
removethebrush,UNPLUGTHEMACHINEandfollowthe
same procedure as above, but by twisting the brush off
witha firm jerkto theleft. Removethe brushor pad driver
when the machine is not in use. This will help prevent
brushdamageand reduce wobbleproblems.
Thencheck tomake surethat thesolution tankvalve (lo-
cated at the bottom of the solution tank) is open. The
levershould be in line withthe valvewhen itis open. De-
presspump switchlocated onthe front of the switch box.
Watch the spray pattern & hose direction of the sprayer
andthen adjustboth according to fit yourapplication. To
adjust the spray pattern, turn the jet clockwise/counter-
clockwise. This will either widen the cone or reduce the
size of it. To adjust where the jet is spraying, bend the
hose to get it to line up where you want the spray to hit
thefloor.
Pullout onthe “Watch Dog” Safety Lock button andstart
the machine by depressing either the left or right switch
levers. Depress the pump switch (located below the in-
terlockassembly) to sprayyour chemicalwhile you oper-
atetheunit. Chemical onlysprayswhen youdepressthe
button and will stop spraying once you let up off the but-
ton.
Both hands should be placed on the handle when the
machineisin operation. Themachinewill glide sideways
overthefloorbyaslightraising and loweringofthehandle.
Raise the handle slightly to go to the right. Lower the
handle slightly to go left. Releasing the switch lever
stops the machine at once.
MAINTENANCE
AFTER EACH USE: Store the machine in a clean dry
area. Wipe the entire machine and cord down with a
cleancloth.Removethepadorbrushandcleanthoroughly.
Wrapthe machine’selectrical cordonto the handles and
thecordhookprovided.CHECKthecordandplugfornicks,
cutsor damage. Reportthese toyour supervisor for cor-
rection. To empty the tank, close thevalve byturning the
leverperpindiculartothe valve. Thendisconnectthequick
disconnectonthe hosethatruns from thesolution tank to
thepumponthe head ofthemachine. Makesure you are
atthe locationthat youwant to drain the tank at and then
openthevalve again withthe end ofthehose thatiscom-
ing from the tank over a sink/basin. Once the tank is
empty,reconnectthequickdisconnectandopenthevalve
again.
WARNING! Always disconnect the machine’s elec-
trical plug from the electrical outlet before perform-
ing any service, maintenance, pad changing or in-
spection of the machine.
MOTOR: The motor is lubricated for life under normal
use. No oiling or greasing is necessary. However, if the
machine is used in dusty areas or is used for spray buff-
ing, the motor should be cleaned. Blowing the motor out
withcompressedair or withtheexhaust from avacuumis
suggested. Keeping the motor clean will allow the clear
passageof airfor ventilationand prevent overheating. If
youhaveanyquestionsregardingthemaintenanceofyour
floormachine,ASKYOURSUPERVISOR.
3
OPERATION
Plugthemachine’spowercableintoaproperlygrounded
outlet(seeSafetyInstructions). Next, adjust thehandle
heightto acomfortable position.
To use the solution feed system on your unit, first fill
your solution tank with your cleaning chemical as in-
structed on your cleaning chemical label.
You may need to mix it with water depending on those
chemical instructions. The solution tank holds 4 gal.

Searay Low Moisture Polisher/Scrubber
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SeaRay Low Moisture Polisher/Scrubber Parts List
ITEM PART NO. DESCRIPTION QTY.
1 504810 Interlock Assembly w/Nut 1
506318 Label, Interlock Assembly 1
2 962011 Screw, 10-32 x 1 3/4 Oval 2
3 486407CA Cover, Switch Box w/Hole 1
4 962002 Screw, 10-32 x 1/2 Oval 2
5 980018 Washer, #10 C-Sunk Ext. 1
6 508020 Switch, On/Off 1
7 509821 Washer, Rubber 2
8 920005 Nut, 3/8-24 Hex Jam 1
9 505121 Lever, Switch Left 1
10 505120 Lever, Switch Right 1
11 920001 Nut, 10-32 Nyloc Stop 1
12 509830 Washer, Handle Tube 1
13 503320 Flange, Strain Relief 1
14 505720 Nipple, Handle 2
15 481310C Switch Box 1
16 515150 Label, Warning 1
17 501210 Bumper, Handle 1
18 962003 Screw, 10-32 x 3/4 PHP 1
19 962006 Screw, 1/4-20 x 1/2 PHP SS 6
20 503711 Grip, Handle-Gray 2
501501 Cap, Protective End 2
21 980015 Washer, #10 Ext Tooth 1
22 508520 Strain Relief-Complete 1
502020 Clamp, Strain Relief 1
23 962015 Screw, 10-32 x 3/8 PHP 1
24 509082 Tube, Handle 1
25 502422 Cord Assembly, 50 ft Yellow 1
26 485133 Kick Lever Assembly 1
(comes w/ items 27,28,29 & 34)
27 486701 Pin, Foot Latch 1
28 980004 Washer, 1/4 Flat 1
29 A13507 Pin, Cotter - 1/2 SS 1
30 480805 Arm, Right 1
31 482003 Clamp, Handle Tube 1
32 480804 Arm, Left 1
33 980003 Washer, 3/8 Flat 1
34 924055 Nut, Lock M10 Zinc 1
35 908008 Cord Assembly, Handle 1
36 509920C Yoke, Handle 1
37 507480 Rod, Yoke 1
38 980002 Washer, 1/4 Split Lock 6
39 962004 Screw, 10-32 x 1 1/4 Oval 3
40 502373 Cover, Motor 1
41 See Page 7 Motor & Gear Assembly 1
42 483226 Frame, 17" 1
43 487706C Shaft, Wheel Axle 1
44 509820 Washer, Fibre 4
45 529701 Wheel, 5" Non-Marking 2
46 980005 Washer, Wave 4
47 S482P Cap, Snap Axle 2
48 962016 Screw, 10-32 x 3/8 Set 1
49 962010 Screw, 1/4-20 x 1 4
50 481202 Bumper, 17" Gray 1

Solution Assembly
for
SeaRay Low Moisture Polisher/Scrubber
Not Shown:
505913 Pad Driver-17”
471307 Carpet Bonnet-17” (Case of 2)
244112 Hose-
Polyspring1.5ft
489403 Valve
960052U-Bolt(2)
980004 Washer (4)
920004Nut(4)
483302Quick
DisconnectFitting
483303Quick
DisconnectFitting
908009 Cord-Pump to
Switch
478602 Tank-4 Gallon
911554 Momentary
Switch
482305Cover-Pump
257003 Pump-55 PSI
S626P Strainer
483300Fitting
484103LocHose-6”
483301Fitting 484903 Jet-Spray
483304Fitting
6

AC Motor Illustration & Parts Listing
WIRINGDIAGRAM
ITEM PART NO. DESCRIPTION QTY.
505251 Motor & Gear Asm., 1.5HP 115V 60CY 1
A - Ring Gear Housing 1
B 902007 Bearing 1
C - Planet Gear Hsing,10:1-3 Idler 1
D 902005 Bearing 1
E 960016 Screw 6
F 960017 Screw 6
G - Motor Cord 1
H 911305 Run Capacitor 1
I 502351 Cover, Run Capacitor 1
J 502351 Cover, Start Capacitor 1
K 911304 Start Capacitor 1
L-Bolt 4
M 502934 End Bell 1
N - Stator Asm (No Capacitors), Chrome 1
O 902003 Bearing, Motor Top 1
P 911306 Stationary Switch 1
Q 911307 Rotary Switch 1
R - Rotor Assembly (No Bearings or Switch) 1
S 502932 End Bell-Motor Lower 1
T - Cover, Ring Gear 1
U 902015 Bearing 1
V 902005 Bearing 2
X 502460 Coupling Flexible 1
Y 508211 Spacer 1
Z 503510 Pinion 1
AA 507701 Shaft-Planet Gear 3
BB 902016 Bearing-Planet Shaft 6
CC - Gear-Planet 3
SinglePhase
Grounded
115 Volts
Ground
Power
Supply
White
Black
Green
Handle
(COM)
(COM)
(N.O.)
(N.O.)
Motor
Switch
PumpSwitch
Pump
Motor
White
Black
Green
Handle
Black
Black
White

WARRANTY POLICY
LIMITED WARRANTY
The Pacific SeaRay Low Moisture Polisher/Scrubber has been manufactured, tested and inspected in accordance
withspecific engineeringrequirements and is WARRANTED to be freefrom defectsin workmanshipand materialsas
follows:
Three (3) years parts, One (1) year labor - AC Motor and Gear Unit, except motor switches, capacitors and flex
couplingswhich have a one (1)year waranty.
Three(3) yearsparts, One(1) year labor - Castings
One (1) year parts and labor -All other components unless excluded below.
Thiswarrantyextends totheoriginal user/purchaser andonlywhen used,operatedand maintained inaccordance with
Pacific Operatingand Maintenanceinstructions.
This warranty does not apply to the following wear parts and accessories of the machine including:
Part Number Part Name
502422 Cord Assembly, Yellow
529701 Wheel, 5”
503711 Handle Grip, Grey
481202 Bumper, 17”
503711 Lever Grip
Nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of
return parts including motors, etc., is subject to incoming inspection of those items.
Tosecure repairunderthis warranty,the followingprocedure shouldbe taken:
· Theinoperative machineor warrantedparts mustbe delivered to the authorized service center with shipping and
deliverycharges prepaid. Ifunable to locate aservice center,you may contactPacific atthe addresslisted herein
forthe location of the nearest repaircenter oragent or for other instructionspertainingto yourwarranty difficulty.
· Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional
charge or cost to the user.
· OnlyPacific or itsauthorized dealers andagentsmaymake nocharge warranty repairsonthisproduct. All others
do so at their own risk.
This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not
includeincidental orconsequential damagesarising fromthe useof a Pacific machine whether defective or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
2259 South Sheridan Road
Muskegon, MI 49442
Ph: 800-968-1332 Fx: 800-863-9536
www.pacificfloorcare.com
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