Pacific SeaRay 133 Installation and operation manual

READTHISBOOK
Thisoperator’s book hasimportant information forthe
use and safe operation of this machine. Read this
book carefully before starting the machine. Keep this
book and tell all operators to read the book. If you do
not follow the instructions, you can cause an injury or
damageequipment,furniture or buildings.
For new books write to:
Pacific
2259S. Sheridan
Muskegon,MI 49442-6252
Carefullyinspect all components to ensure that there
is no concealed freight damage. If such damage is
discovered,filea“CONCEALED DAMAGE REPORT”
immediatelywiththe deliveringcarrier.
The contents of this manual are based on the latest
productinformation available atthe time ofpublica-
tion. Pacific reserves the right to make changes or
improvements to its machines without notice.
FORYOURCONVENIENCE,RECORDTHEFOL-
LOWINGINFORMATION:
MODEL_______________________________
SERIALNUMBER_______________________
PARTNUMBER________________________
DATEPURCHASED_____________________
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
MODELS
SeaRay 133
POLISHERS

IMPORTANTSAFETYINSTRUCTIONS
To assure thesafe operation ofthis machine, youmust read andunderstandallwarnings andinstructionsin thisbook.
Ifyou donot understand, ask yoursupervisor.
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
WARNING: To reduce the risk of fire, electric shock, or injury:
1. You must be trained to operate this machine. This machine is to be operated for its intended use only.
2. Do not operate this machine unless it is completely assembled.
3. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against
electricalshock, usea circuit thatis protectedby a groundfault circuitinterrupter. Consultyour electricalcontrac-
tor.
4. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or
maintenanceandwhen leaving themachineunattended.
5. To preventelectricshock, keepthemachine surface dry. Donotsubject to rain.Storethe machineina dry building
area. Clean the machine with a dry cloth only.
6. Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or
near fuels, grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this
machine.
7. Aqualifiedor authorizedpersonmust domaintenanceand repairs.
8. Topreventdamagetothepowercord,donotmovethismachineoverthepowercord. Alwaysliftthepowercordover
themachine. Donot pullorcarrycord, usecordasa handle,closeadoor oncord,orpull cordaroundsharpedges
orcorners. Keep cordaway fromheated surfaces.
9. Do notusewithdamaged cordorplug. Ifthe machineisnotworking as itshould,has been dropped,damaged,left
outdoors,ordropped intowater, return itto aservice center.
This machine must be grounded. If it should malfunction or break
down, grounding provides a path of least resistance for electric
currenttoreducetheriskofelectricshock. Thismachineisequipped
with a cord having an equipment-grounding conductor and ground-
ing plug. The plug must be inserted into an appropriate outlet that
is properly installed and grounded in accordance with all local
codes and ordinances.
WARNING - Improper connection of the equipment-grounding con-
ductor can result in a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt as to whether the
outlet is properly grounded. Do not modify the plug provided with
the machine - if it will not fit the outlet, have a proper outlet installed
by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a
grounded plug that looks like the plug illustrated in figure A. A
temporary adapter that looks like the adapter illustrated in figures B
and C may be used to connect this plug to a 2-pole receptacle as
shown in figure B if a properly grounded outlet is not available.
The temporary adapter should be used only until a properly
grounded outlet (figure A) can be installed by a qualified electri-
cian. The green colored rigid ear, lug, or the like extending from the
adapter must be connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the adapter is
used, it must be held in place by a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted
by the Canadian Electrical Code
EXTENSIONCORDS
Use only three-wire 12/3 or larger gauge approved extension
cords that have three-prong grounding type plugs and three-pole
receptacles that accept the appliance’s plug. Replace or repair
any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identi-
cal replacement parts.
GroundingInstructions
NOTE: Do not use adapters shown in figures B & C in Canada
2

OPERATINGPROCEDURES
WARNING! For the safe operation of this ma-
chine follow the instructions given in this manual
and the training given by your supervisor. Fail-
ure to do so can result in personal injury and/or
damage to machine and property!
DO NOT OPERATE MACHINE IN AN EXPLOSIVE
ENVIRONMENT!
Thismachine isintended forcommercial use.
PREPARATION
To prepare the machine for operation, make sure it is
ofcorrectvoltage andproperlyassembled.
Yournew floor machine operates in the normal side to
sidemotion of a conventional single disc machine.
Bepreparedbefore startingbyremoving all obstruc-
tions or other obstacles in the area to be cleaned.
Checktheproper applicationrecommendationsand
proceduresfound on thelabel ofyourcleaning or
finishcontainer. IF INDOUBT, CALL
YOURSUPERVISOR .
WARNING! NEVER USE THIS MACHINE WITH
FLAMMABLEOREXPLOSIVE MATERIAL!
For Scrubbing or Polishing: Select the correct
floor pad or brush (your supplier can help you). If in
doubt,ask your supervisor.
NEVEROPERATETHEMACHINEWITHOUTTHE
FLOORPAD OR BRUSH INSTALLED!
Toproperly attachthebrush, UNPLUGTHE FLOOR
MACHINE,place thehandle in thevertical position,
then tilt the machine back until the handle rests on
thefloor. Straddle thehandle, facing themotor, and
grasp the brush with the block toward you. Place the
brush or pad clutch plate over the three lugs on the
motor drive adapter. Twist the brush right to lock it
intoposition. To removethe brush,UNPLUGTHE
MACHINEandfollow thesameprocedureas above,
but by twisting the brush off with a firm jerk to the left.
Removethe brush orpaddriver whenthemachine is
notin use. Thiswill helpprevent brushdamage and
reducewobbleproblems.
OPERATION
Plugthe machine’s power cable into a properly
groundedoutlet (seeSafety Instructions). Next,
adjustthe handle height to a comfortable position.
Pull out on the “Watch Dog” Safety Lock button and
start the machine by depressing either the left or right
switchlevers.
Bothhands should be placed on the handle when the
machine is in operation. The machine will glide
sidewaysover thefloor by a slight raisingand lower-
ing of the handle. Raise the handle slightly to go to
the right. Lower the handle slightly to go left. Re-
leasing the switch lever stops the machine at
once.
MAINTENANCE
AFTER EACH USE: Store themachine ina cleandry
area. Wipe the entire machine and cord down with a
cleancloth. Removethe pad orbrush andclean
thoroughly. Wrap the machine’s electrical cord onto
thehandles and thecord hookprovided.CHECK the
cord and plug for nicks, cuts or damage. Report
theseto your supervisorfor correction.
WARNING! Always disconnect the machine’s
electrical plug from the electrical outlet before
performing any service, maintenance, pad
changing or inspection of the machine.
MOTOR: Themotor islubricatedfor lifeundernormal
use. No oiling or greasing is necessary. However, if
the machine is used in dusty areas or is used for
spraybuffing, themotorshould becleaned. Blowing
the motor out with compressed air or with the exhaust
froma vacuumis suggested.Keeping the motorclean
willallow theclear passage ofair forventilation and
preventoverheating. Ifyou have anyquestions
regardingthe maintenance ofyour floormachine,ASK
YOURSUPERVISOR.
3

SEARAY 133
4
43
42 53 44
45
41
46
47 36 37 38
49
48
50
51
52
39 40
38 37
36 35
34
33
1930
32
31 54 28
27 28 29
55 26
25 24
22
23
21
20
19
10
3
2
1
4
567
8
9
11
12
13
26 15 16 17 18

SEARAY 133 Parts List
WHITE WHITE
BLACK BLACK
GREEN GREEN MOTOR
HANDLE
SWITCH
(COM)
(COM)
(N.O.)
(N.O.)
POWER
SUPPLY
CORD
HANDLE
CORD
SWITCH
HOUSING
SINGLE PHASE
GROUNDED
POWER SUPPLY
115VOLTS
60HERTZ
GROUND
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.
1 504810 InterlockAssembly 1 29 962009 Bolt, 5/16-18 x2 1/2 Carriage 1
2 962002 Screw,10-32 x1/2 Oval 2 30 509920C Yoke 1
3 980018 Washer,#10 C-Sunk Ext. 1 31 505010 Knob,Turn 1
4 962011 Screw,10-32 x1 3/4 Oval 2 32 908008 Cord Assembly,Handle 1
5 486404C Cover,Switch Box 1 33 962004 Screw,10-32 x1 1/4 Oval 3
6 509821 Washer,Rubber 2 34 501520 Cap, Tote-A-Brush 1
7 920005 Nut, 3/8-24 HexJam 1 35 502310 Cover, Motor (Drip) 1
8 485002 Switch Kit 1 36 507710 Shaft, Wheel 1
9 505120 Lever, Switch Right 1 509820 Washer,Fiber 4
10 505121 Lever,Switch Left 1 980005 Washer,Wave 2
11 920001 Nut, 10-32 NylocStop 1 962006 Screw,1/4-20 x1/2 PHP SS 2
12 509830 Washer,Handle Tube 1 980002 Washer,1/4 SplitLock 2
13 503320 Flange,Strain Relief 1 39 962006 Screw,1/4-20 x1/2 PHPSS 2
14 505720 Nipple,Handle 2 40 487701 Shaft,Handle 1
15 481310C Switch Box 1 41 See Page 6 Motor-1/3 hp & Gear Box 1
16 515150 Label,Warning 1 42 962001 Screw,10-32 x1/4 FHP 1
17 501210 Bumper,Handle 1 43 502110 Clip,Bumper 1
18 962003 Screw,10-32 x3/4 PHP 1 44 980004 Washer,1/4 Flat 4
19 962006 Screw,1/4-20 x1/2 PHPSS 4 45 962007 Screw, 1/4-20 x5/8 PHP 4
503711 Grip,Handle,Gray 2 46 501220 Bumper,35"Gray 1
501501 Cap, Protective End 2 47 508011 Strap,37.75" 1
21 980015 Washer,#10 Ext Tooth Shpr 1 48 501811 Casting,Base 13" 1
508520 Strain Relief,Complete 1 49 509710 Wheel,3/8 x3" 2
502020 Clamp,Strain Relief 1 50 508210 Spacer,56 FR 1
23 962015 Screw,10-32 x3/8 PHP 1 51 509823 Washer,Felt 1
24 502423 Cord Assembly, 50 ft 1 52 501212 Bumper, 56FR Motor Cover 1
25 509082 Tube,Handle 1 53 980002 Washer,1/4 SplitLock 4
26 504420 Hook,Cord 1 54 980007 Washer,5/16 Flat 2
27 502021 Clamp,Handle 1 55 962005 Screw,1/4-20 x3/8 Set 1
28 500880 Brace 2
20
22
37
38

6
ACMOTORILLUSTRATION

7
MOTOR PARTS LIST
ITEM PART NO. DESCRIPTION QTY.
- 505215 Motor 1/3 hp, 115V 1
- 503525 Gear Unit 10:1 1
A 504202 Housing, Ring Gear 1
B 902007 Bearing, Ring Gear Hsg. 1
C 504204 Housing, PlanetGear 1
D 902006 Bearing,Pinion Lower 1
E 960016 Screw, Ring Gear Hsg. 6
F 960017 Screw,Planet Gear Hsg. 6
G 908021 Cord,Motor 1
H - Capacitor,Run 1
I - Cover,Run Capacitor 1
J 502312 Cover,StartCapacitor 1
K 911042 Capacitor,Start 1
L 960013 Bolt 1
M 502913 End Bell 1
N 503106 Stator Assembly, 115V-60C 1
O 902003 Bearing, Motor Top 1
P911043 Switch,Stationary 1
Q911044 Switch, Rotary 1
R500406 Rotor Assembly 1
S502916 End Bell, Motor Lower 1
T502314 Cover, Ring Gear 1
U504207 Bearing, Upper Gear Hsg. 1
V902005 Bearing, Pinion Upper 1
X502460 Coupling, Flexible 1
Y508222 Spacer 1
Z503507 Pinion 1
AA 507724 Shaft, Planet Gear 1
BB 902008 Bearing, Planet Shaft 2
CC 503509 Gear, Planet 1

WARRANTY POLICY
LIMITED WARRANTY
ThePacific SeaRay133 Polisherhasbeen manufactured, testedandinspected inaccordancewithspecific engineer-
ingrequirements andis WARRANTED tobe freefrom defectsin workmanship andmaterials asfollows:
Three (5) years parts, One (1) year labor - AC Motor and Gear Unit, except motor switches, capacitors and flex
couplingswhich have aone (1)yearwaranty.
Three (5) years parts, One (1) year labor - Castings
One (1) year parts and labor -All other components unless excluded below.
Thiswarrantyextends totheoriginaluser/purchaser and onlywhenused, operated andmaintainedin accordance with
Pacific Operatingand Maintenanceinstructions.
This warranty does not apply to the following wear parts and accessories of the machine including:
Nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of
return parts including motors, etc., is subject to incoming inspection of those items.
Tosecure repairunderthis warranty,the following procedureshould betaken:
· Theinoperative machineorwarranted partsmust be deliveredto theauthorizeddealer withshipping and delivery
charges prepaid. If unable to locate the Dealer, you may contact Pacific at the address listed herein for the
locationof thenearest Pacific repaircenter oragent orfor otherinstructions pertaining toyour warranty difficulty.
· Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional
charge or cost to the user.
· OnlyPacific or itsauthorized dealers andagentsmaymake no chargewarrantyrepairson thisproduct. Allothers
do so at their own risk.
This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not
includeincidental orconsequential damages arisingfrom theuse ofa Pacific machine whetherdefective ornot.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
13”Model
502422
509710
503711
501220
501202
Description
CordAssembly
Wheel
HandleGrip,Grey
Bumper, Base
Bumper,DripCover
2259 South Sheridan Road
Muskegon, MI 49442
P: 231-773-1330 or 800-968-1332 F:800-863-9536
www.pacificfloorcare.com8/10