Pacific SeaRay 175HD Installation and operation manual

READ THIS BOOK
This operators book has important information for the use
and safe operation of this machine. Read this book care-
fully before starting the machine. Keep this book and tell
all operators to read the book. If you do not follow the
instructions, you can cause an injury or damage equipment,
furniture or buildings.
For new books write to:
Pacific
2259 S. Sheridan
Muskegon, MI 49442-6252
Carefully inspect all components to ensure that there is no
concealed freight damage. If such damage is discovered,
file a CONCEALED DAMAGE REPORT immediately
with the delivering carrier.
The contents of this manual are based on the latest product
information available at the time of publication. Pacific re-
serves the right to make changes or improvements to its
machines without notice.
FORYOURCONVENIENCE,RECORDTHEMACHINE
MODELANDSERIALNUMBER:
MODEL_______________________________
SERIAL NUMBER_______________________
PART NUMBER_________________________
DATE PURCHASED_______________________
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
Heavy Duty Polisher
SeaRay 175HD

IMPORTANT SAFETY INSTRUCTIONS
To assure the safe operation of this machine, you must read and understand all warnings and instructions in this book. If you
do not understand, ask your supervisor.
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
WARNING: To reduce the risk of fire, electric shock, or injury:
1. You must be trained to operate this machine. This machine is to be operated for its intended use only.
2. Do not operate this machine unless it is completely assembled.
3. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against electrical
shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical contractor.
4. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or mainte-
nance and when leaving the machine unattended.
5. To prevent electric shock, keep the machine surface dry. Do not subject to rain. Store the machine in a dry building area.
Clean the machine with a dry cloth only.
6. Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or near fuels,
grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this machine.
7. A qualified or authorized person must do maintenance and repairs.
8. To prevent damage to the power cord, do not move this machine over the power cord. Always lift the power cord over the
machine. Do not pull or carry cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.
Keep cord away from heated surfaces.
9. Do not use with damaged cord or plug. If the machine is not working as it should, has been dropped, damaged, left
outdoors, or dropped into water, return it to a service center.
This machine must be grounded. If it should malfunction or break down,
grounding provides a path of least resistance for electric current to reduce the
risk of electric shock. This machine is equipped with a cord having an equip-
ment-grounding conductor and grounding plug. The plug must be inserted
into an appropriate outlet that is properly installed and grounded in accor-
dance with all local codes and ordinances.
WARNING - Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. Check with a qualified electrician or
service person if you are in doubt as to whether the outlet is properly grounded.
Do not modify the plug provided with the machine - if it will not fit the outlet,
have a proper outlet installed by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a grounded
plug that looks like the plug illustrated in figure A. A temporary adapter that
looks like the adapter illustrated in figures B and C may be used to connect
this plug to a 2-pole receptacle as shown in figure B if a properly grounded
outlet is not available. The temporary adapter should be used only until a
properly grounded outlet (figure A) can be installed by a qualified electri-
cian. The green colored rigid ear, lug, or the like extending from the adapter
must be connected to a permanent ground such as a properly grounded outlet
box cover. Whenever the adapter is used, it must be held in place by a metal
screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the
Canadian Electrical Code
EXTENSION CORDS
Use only three-wire 12/3 or larger gauge approved extension cords that have
three-prong grounding type plugs and three-pole receptacles that accept the
appliances plug. Replace or repair any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identical replace-
ment parts.
Grounding Instructions
NOTE: Do not use adapters shown in figures B & C in Canada
2

OPERATING PROCEDURES
WARNING! For the safe operation of this machine fol-
low the instructions given in this manual and the train-
ing given by your supervisor. Failure to do so can result
in personal injury and/or damage to machine and prop-
erty!
DO NOT OPERATE MACHINE IN AN EXPLOSIVE
ENVIRONMENT!
This machine is intended for commercial use.
PREPARATION
To prepare the machine for operation, make sure it is of
correct voltage and properly assembled.
Your new floor machine operates in the normal side to side
motion of a conventional single disc machine. Be prepared
before starting by removing all obstructions or other ob-
stacles in the area to be cleaned. Check the proper applica-
tion recommendations and procedures found on the label
of your cleaning or finish container. IF IN DOUBT, CALL
YOUR SUPERVISOR .
WARNING! NEVER USE THIS MACHINE WITH
FLAMMABLE OR EXPLOSIVE MATERIAL!
For Scrubbing or Polishing: Select the correct floor pad
or brush (your supplier can help you). If in doubt, ask your
supervisor.
NEVER OPERATE THE MACHINE WITHOUT THE
FLOOR PAD OR BRUSH INSTALLED!
To properly attach the brush, UNPLUG THE FLOOR
MACHINE, place the handle in the vertical position, then
tilt the machine back until the handle rests on the floor.
Straddle the handle, facing the motor, and grasp the brush
with the block toward you. Place the brush or pad clutch
plate over the three lugs on the motor drive adapter. Twist
the brush right to lock it into position. To remove the brush,
UNPLUG THE MACHINE and follow the same procedure
as above, but by twisting the brush off with a firm jerk to
the left. Remove the brush or pad driver when the ma-
chine is not in use. This will help prevent brush damage
and reduce wobble problems.
OPERATION
Plug the machines power cable into a properly grounded
outlet (see Safety Instructions). Next, adjust the handle
height to a comfortable position.
Pull out on the Watch Dog Safety Lock button and start
the machine by depressing either the left or right switch
levers.
Both hands should be placed on the handle when the ma-
chine is in operation. The machine will glide sideways
over the floor by a slight raising and lowering of the handle.
Raise the handle slightly to go to the right. Lower the
handle slightly to go left. Releasing the switch lever stops
the machine at once.
MAINTENANCE
AFTER EACH USE: Store the machine in a clean dry
area. Wipe the entire machine and cord down with a clean
cloth. Remove the pad or brush and clean thoroughly. Wrap
the machines electrical cord onto the handles and the cord
hook provided. CHECK the cord and plug for nicks, cuts
or damage. Report these to your supervisor for correction.
WARNING! Always disconnect the machines electri-
cal plug from the electrical outlet before performing any
service, maintenance, pad changing or inspection of the
machine.
3

SeaRay 175HD
4
1
28
2
3
5
4
67
8
9
10
11
12
13
14 15
16 17 18
19
20
21
22
24
23
26
25
29
27
30
30
31
32
33
19
34
38
19
36
35
37
41
40
39
44
43
50 49
50
52 51
53
54
55
48
36
47

SeaRay 175HD Parts List
WHITE WHITE
BLACK BLACK
GREEN GREEN
MOTOR
HANDLE
SWITCH
(COM)
(COM)
(N.O.)
(N.O.)
POWER
SUPPLY
CORD
HANDLE
CORD
SWITCH
HOUSING
SINGLE PHASE
GROUNDED
POWER SUPPLY
115 VOLTS
60 HERTZ
GROUND
5
ITEM PART NO. DESCRIPTION QTY.
1 504810 Interlock Asm.-Switch 1
2 962011 Screw, 10-32 x 3/4 Oval Hd. 2
3 962002 Screw, 10-32 x 1/2 Oval Hd. 2
4 980018 Washer, #10 Countersunk 1
5 486404 Switch Cover Plate 1
6 509821 Washer, Rubber 2
7 920005 Nut, 3/8-24 Hex 1
8 508020 Switch Assembly 1
9 505120 Lever, Switch Right 1
10 505121 Lever, Switch Left 1
11 920001 Nut, 10-32 Elastic Stop 1
12 509830 Washer, Handle Tube 1
13 503320 Flange, Strain Relief 1
14 505720 Handle Nipple 2
15 481304 Switch Box 1
16 515150 Warning Label 1
17 501210 Bumper, Handle 1
18 962003 Screw, 10-32 x 3/4 Pan Hd. 1
19 962006 Screw, 1/4-20 x 1/2 Pan Hd. 6
20 503711 Handle Grip, Grey 2
501501 Cap, Protective End 2
21 980015 Washer, #10 Ext. Tooth 2
22 962015 Screw, 10-32 x 3/8 Pan Hd. 2
23 508520 Strain Relief-Complete 1
502020 Strain Relief-Brass Clamp 1
24 502422 Cord Asm.- Yellow 1
25 509082 Handle Tube 1
ITEM PART NO. DESCRIPTION QTY.
26 962005 Screw, 1/4-20 x 3/8 Set 1
27 504420 Cord Hook 1
28 505010 Turn Knob 1
29 980007 Washer, 5/16 Flat 2
30 500840 Handle Brace 2
31 502021 Clamp-Handle 1
32 962009 Bolt, Carriage 5/16-18 x 2-1/2 1
33 908004 Handle Cord 1
34 509920 Yoke, Handle 1
35 507480 Rod-Yoke 1
36 980002 Washer, 1/4 Lock 6
37 482304 Cover, Capacitor Box 1
38 483402 Gasket 1
39 481306 Capacitor Box 1
40 482303 Drip Cover 1
41 485202 Motor 1
43 503537 Gear Asm.Complete 1
44 481202 Bumper, Grey 1
47 980004 Washer, 1/4 Flat 4
48 962010 Screw, 1/4-20 x 1HH 4
49 W502D Nut, 1/2-13 Hex 2
50 980005 Washer, Wave 2
51 509781 Wheel, 1/2 x 5 Grey 2
52 509820 Washer, Fiber 2
53 487702 Wheel Axle 1
54 483215 Base Frame, Black 1
55 962016 Screw, 10-32 x 3/8 Set 1

6
SEARAY 175HD MOTOR & GEAR ASSEMBLY
PARTS LIST
ITEM PART NO. DESCRIPTION QTY.
485202 Motor Only, 1.5HP 115V 60CY 1
Baldor #05E611W619G1
483101 Stator Assembly
480401 Rotor Assembly
481306 Capacitor Box (Item 39)
483401 Gasket between Capacitor Box & Motor
908090 Cord Asm.
486604 Endplate
960038 Thrubolts
483001 External Fan
482303 Drip Cover (Item 40)
482304 Cover, Capacitor Box (Item 37)
483402 Gasket, Cover (Item 38)
911238 Run Capacitor
911280 Start Capacitor
503537 Gear Asm.-11:1 for 1.5 HP-3 Planet 1
1 902007 Bearing, Ring Gear 1
2 504213 Ring Gear Housing-11:1 1
3 902016 Bearing, Needle B-86 1
4 902005 Bearing 1
5 503511 Gear - Idler 3
6 504218 Gear Housing - 3 Idler 1
7 503519 Pinion, 11:1 1
8 507701 Shaft - Idler 3
9 902016 Bearing, Needle B-86 1
10 502317 Cover - Ring Gear 1
11 902015 Bearing 1
12 902005 Bearing 1
13 Screw, 10-24 x 3/4 Pan Hd 6
14 508211 Spacer 1
15 506604 End Plate 1
16 507309 Ring - Retaining 1
17 502402 Coupler, Steel 1
18 925006 Dowel 2
19 Washer, 1/4" Lock 6
20 964169 Screw 6

7
503537 GEAR ASSEMBLY ILLUSTRATION
12
16
18
20
17
15
19
14
11
13
10
7
6
4
9
8
3
2
5
1

WARRANTY POLICY
POLISHER MODEL SEARAY 175HD
The Pacific Polisher has been manufactured, tested and inspected in accordance with specific engineering requirements and is
WARRANTED to be free from defects in workmanship and materials as follows:
Three (3) years parts, One (1) year labor - AC Motor and Gear Unit, except motor switch and capacitors which have a one (1) year
waranty.
Three (3) years parts, One (1) year labor - Castings
One (1) year parts and labor - All other components unless excluded below.
This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Pacific
Operating and Maintenance instructions.
This warranty does not apply to the following wear parts and accessories of the machine including:
Part Number Part Name
Nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of return parts
including motors, etc., is subject to incoming inspection of those items.
To secure repair under this warranty, the following procedure should be taken:
•The inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges
prepaid. If unable to locate the Dealer, you may contact Pacific at the address listed herein for the location of the nearest
Pacific repair center or agent or for other instructions pertaining to your warranty difficulty.
•Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional charge or
cost to the user.
•Only Pacific or its authorized dealers and agents may make no charge warranty repairs on this product. All others do so at
their own risk.
This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not include
incidental or consequential damages arising from the use of a Pacific machine whether defective or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
02/03
Cord Assembly
Wheel, 5
Handle Grip, Grey
Bumper
485614
502422
509781
503711
481202
2259 S. Sheridan • Muskegon, MI 49442
Ph: [phone] • [phone] • Fax [phone]
www.pacificfloorcare.com