Pacific SEARAY 175 Installation and operation manual

READTHISBOOK
This operator’s book has important information for the
useandsafe operation ofthismachine. Read this book
carefully before starting the machine. Keep this book
and tell all operators to read the book. If you do not
followthe instructions, you can causean injuryor dam-
ageequipment,furniture orbuildings.
For new books write to:
Pacific
2259SouthSheridanRoad
Muskegon,MI 49442
Carefullyinspect all componentsto ensurethatthere is
no concealed freight damage. If such damage is dis-
covered,file a “CONCEALEDDAMAGE REPORT”im-
mediatelywiththe deliveringcarrier.
The contents of this manual are based on the latest
productinformation available atthe timeof publica-
tion. Pacific reserves the right to make changes or
improvements to its machines without notice.
FORYOURCONVENIENCE,RECORDTHEMACHINE
MODELANDSERIAL NUMBER:
MODEL_______________________________
SERIALNUMBER_______________________
PARTNUMBER_________________________
DATE PURHASED______________________
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
SEARAY 175 & 205
1.5HP
POLISHERS

IMPORTANT SAFETY INSTRUCTIONS
To assure thesafe operationof thismachine, you mustread andunderstandallwarnings andinstructions in thisbook.
Ifyou donot understand,askyour supervisor.
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
WARNING: To reduce the risk of fire, electric shock, or injury:
1. You must be trained to operate this machine. This machine is to be operated for its intended use only.
2. Do not operate this machine unless it is completely assembled.
3. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against
electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical
contractor.
4. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or
maintenanceandwhen leaving themachineunattended.
5. Toprevent electricshock, keep themachine surfacedry. Donotsubject torain.Store themachinein adrybuilding
area. Clean the machine with a dry cloth only.
6. Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or
near fuels, grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this
machine.
7. Aqualifiedor authorizedperson must domaintenance andrepairs.
8. Topreventdamagetothepowercord,donotmovethismachineoverthepowercord. Alwaysliftthe power cord over
themachine. Donot pullorcarry cord, usecord as ahandle, close adooron cord,orpull cordaroundsharp edges
orcorners. Keep cordaway from heated surfaces.
9. Do notusewith damaged cordor plug. If themachineis notworkingas it should,has been dropped,damaged,left
outdoors,ordropped intowater, return it toa servicecenter.
This machine must be grounded. If it should malfunction or break
down, grounding provides a path of least resistance for electric
currenttoreducetheriskofelectricshock. Thismachineisequipped
with a cord having an equipment-grounding conductor and ground-
ing plug. The plug must be inserted into an appropriate outlet that
is properly installed and grounded in accordance with all local
codes and ordinances.
WARNING - Improper connection of the equipment-grounding con-
ductor can result in a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt as to whether the
outlet is properly grounded. Do not modify the plug provided with
the machine - if it will not fit the outlet, have a proper outlet installed
by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a
grounded plug that looks like the plug illustrated in figure A. A
temporary adapter that looks like the adapter illustrated in figures B
and C may be used to connect this plug to a 2-pole receptacle as
shown in figure B if a properly grounded outlet is not available.
The temporary adapter should be used only until a properly
grounded outlet (figure A) can be installed by a qualified electri-
cian. The green colored rigid ear, lug, or the like extending from the
adapter must be connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the adapter is
used, it must be held in place by a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted
by the Canadian Electrical Code
EXTENSIONCORDS
Use only three-wire 12/3 or larger gauge approved extension
cords that have three-prong grounding type plugs and three-pole
receptacles that accept the appliance’s plug. Replace or repair
any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identi-
cal replacement parts.
GroundingInstructions
NOTE: Do not use adapters shown in figures B & C in Canada
2

OPERATINGPROCEDURES
WARNING! For the safe operation of this machine
follow the instructions given in this manual and
the training given by your supervisor. Failure to
do so can result in personal injury and/or damage
to machine and property!
DONOTOPERATE MACHINE INANEXPLOSIVEEN-
VIRONMENT!
Thismachine is intended for commercialuse.
PREPARATION
Topreparethe machine foroperation,make sureitis of
correctvoltageand properlyassembled.
Your new floor machine operates in the normal side to
sidemotion of aconventional single discmachine. Be
preparedbeforestartingbyremoving all obstructionsor
other obstacles in the area to be cleaned. Check the
proper application recommendations and procedures
found on the label of your cleaning or finish container.
IFINDOUBT, CALL
YOURSUPERVISOR .
WARNING! NEVERUSETHIS MACHINEWITH FLAM-
MABLEOREXPLOSIVE MATERIAL!
For Scrubbing or Polishing: Select the correct
floor pad or brush (your supplier can help you). If in
doubt,ask your supervisor.
NEVER OPERATE THE MACHINE WITHOUT THE
FLOORPAD OR BRUSH INSTALLED!
To properly attach the brush, UNPLUG THE FLOOR
MACHINE,placethehandleinthevertical position, then
tiltthe machineback until the handle rests on the floor.
Straddle the handle, facing the motor, and grasp the
brush with the block toward you. Place the brush or
pad clutch plate over the three lugs on the motor drive
adapter. Twistthe brushright to lockit intoposition. To
removethebrush,UNPLUGTHEMACHINE and follow
thesameprocedureas above, butbytwistingthe brush
offwith afirm jerkto the left. Remove the brush or pad
driver when the machine is not in use. This will help
preventbrushdamageand reduce wobbleproblems.
OPERATION
Plugthemachine’spowercableintoaproperlygrounded
outlet(seeSafetyInstructions). Next, adjust thehandle
heightto acomfortable position.
Pull out on the “Watch Dog” Safety Lock button and
start the machine by depressing either the left or right
switchlevers.
Both hands should be placed on the handle when the
machine is in operation. The machine will glide side-
ways over the floor by a slight raising and lowering of
the handle. Raise the handle slightly to go to the right.
Lower the handle slightly to go left. Releasing the
switch lever stops the machine at once.
MAINTENANCE
AFTER EACH USE: Store the machine in a clean dry
area. Wipe the entire machine and cord down with a
clean cloth. Remove the pad or brush and clean thor-
oughly. Wrap the machine’s electrical cord onto the
handles and the cord hook provided. CHECK the cord
and plug for nicks, cuts or damage. Report these to
yoursupervisorfor correction.
WARNING! Always disconnect the machine’s elec-
trical plug from the electrical outlet before per-
forming any service, maintenance, pad changing
or inspection of the machine.
MOTOR: The motor is lubricated for life under normal
use. Nooilingorgreasingis necessary. However,if the
machine is used in dusty areas or is used for spray
buffing, the motor should be cleaned. Blowing the mo-
tor out with compressed air or with the exhaust from a
vacuum is suggested. Keeping the motor clean will al-
low the clear passage of air for ventilation and prevent
overheating. If you have any questions regarding the
maintenance of your floor machine, ASK YOUR SU-
PERVISOR.
3

64 65 67
68
66
74
69
17” & 20” 1.5hp Polishers
4
70 71 72 73

17” & 20” 1.5hp Polishers Parts List
5
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.
1 W323D Screw, 6-32x1 Pan Hd. 2 36 500840 Arm, Handle Support 2
2 980016 Washer, #6 Ext. Tooth 2 38 962005 Screw, 1/4-20 x 3/8 Allen 1
3 500801 Bracket, Switch Mounting 1 40 980007 Washer, 5/16 Flat 2
4 911135 Switch 1 41 908004 Handle Cord 1
5 508301 Spring 1 42 509920C Yoke, Handle 1
6 507001 Plunger 1 43 504702 Insulator-Switch 1
7 500802 Bracket, Switch 1 44 509823 Washer, Felt 1
8 962002 Screw, 10-32 x 1/2 Oval Hd. 2 45 962010 Screw, 1/4-20 x 1 HH 4
9 504810 Interlock Asm.-Switch 1 47 507480 Shaft, Handle Pivot 1
10 962011 Screw, 10-32 x 3/4 Oval Hd. 2 50 483215 Base 17" 1
11 486404C Switch Cover Plate 1 483216 Base 20" 1
12 509821 Washer, Rubber 2 51 487702 Wheel Axle 1
13 920005 Nut, 3/8-24 Hex 1 52 980005 Washer, Wave 2
14 508020 Switch Asm. (or 505003) 1 53 509781 Wheel, 5" 2
15 505121 Lever, Switch Left 1 54 509820 Washer, Fiber 2
16 505120 Lever, Switch Right 1 55 W502D Nut, 1/2-13 Hex 2
17 920001 Nut, 10-32 Elastic Stop 1 56 962016 Screw, 10-32 x 3/8 Set 1
18 509830 Washer, Handle Tube 1 58 980004 Washer, 1/4 Flat 4
19 503320 Flange, Strain Relief 1 59 481202 Bumper, 17" 1
20 505720 Handle Nipple 2 481203 Bumper, 20" 1
21 481304C Switch Housing,w/o Circuit Brkr. 1 60 See Page 6 Motor Assembly 1
22 515150 Warning Label 1 61 502373 Drip Cover 1
23 501210 Bumper, Handle 1 62 962019 Screw, 10-32 x 5/8 PHP 3
24 962003 Screw, 10-32 x 3/4 Pan Hd. 1 63 980002 Washer, 1/4 Lock 6
25 962006 Screw, 1/4-20 x 1/2 Pan Hd. 6 64 483702 Lever Grip 1
26 503711 Handle Grip, Grey 2 65 485124 Foot Lever 1
501501 Cap, Protective End (Blue) 2 66 W520D Washer, Flat - 5/16 I.D. 1
27 980015 Washer, #10 Shakeproof 2 67 486702 Cotter Pin 1
28 508520 Strain Relief-Complete 1 68 980644 Washer, Special Hardened 1
502020 Strain Relief-Brass Clamp 1 69 488401 Stud Threaded 1
29 962015 Screw, 10-32 x 3/8 Pan Hd. 2 70 486701 Pin 1
30 980018 Washer, #10 Countersunk 1 71 480804 L.H. Arm 1
32 509082 Handle Tube 1 72 980003 Washer, Flat - 3/8 I.D. 1
33 504420 Cord Hook 1 73 920641 Nut, M10 ESNA 1
34 502422 Cord Asm.-50 ft. Yellow 1 74 480805 R.H. Arm 1
35 482003 Clamp-Handle 1
Not Shown: 505913 Pad Driver Asm-17 Tri-Lok
505914 Pad Driver Asm-20 Tri-Lok
485001 Kick Lever Assembly

MOTOR PARTS LIST
for
17” & 20” 1.5HP Polishers
ITEM DESCRIPTION 505254-1.5HP Motor 505273-1.5HP Motor
#36J377T115
503535 Gear Asm. 503523 Gear Asm.
10:1 - 3 Idler 10:1 - 3 Idler
A Ring Gear Housing 504209
B Bearing, Ring Gear Housing 902007 902007
C Planet Gear Hsing 504208
D Bearing, Pinion Lower 902005 902005
G Motor Cord 908090
H Run Capacitor 911286 - 60MFD/400V 911236 - 60MFD/240V
I Cover,Run Capacitor 502308 502375
J Cover, Start Capacitor 502308 502375
K Start Capacitor 911278 - 470MFD/125V 911239 - 400/480MFD-115V
L Bolt 960035
M End Bell 502931
N Stator Asm,115V-60C 503130
O Bearing, Motor Top 902038 902003
P Stationary Switch 911277 911251
Q Rotary Switch 911289
R Rotor Assembly 500437 500434
S End Bell-Motor Lower 502927
T Cover, Ring Gear 502317
U Bearing, Upper Gear Housing 902015 902015
V Bearing, Pinion Upper 902005 902005
X Coupling Flexible 502460 502460
Y Spacer 508211
Z Pinion 503510
AA Shaft-Planet Gear 507701 (Qty.3)
BB Bearing-Planet Shaft 902016 (Qty.6)
CC Gear-Planet 503511 (Qty.3)
1.5 HP MOTOR & GEAR ASM. 115V 60C

ACMOTORILLUSTRATION
WHITE WHITE
BLACK BLACK
GREEN GREEN MOTOR
HANDLE
(COM)
(COM)
(N.O.)
(N.O.)
POWER
SUPPLY HANDLE
SWITCH
SINGLE PHASE
GROUNDED
115 VOLTS
GROUND
WIRINGDIAGRAM

WARRANTY POLICY
LIMITED WARRANTY
The Pacific 17” & 20” 1.5hp Polisher has been manufactured, tested and inspected in accordance with specific
engineeringrequirements andis WARRANTED tobe freefrom defectsin workmanshipand materials as follows:
Three (3) years parts, One (1) year labor - AC Motor and Gear Unit, except motor switches, capacitors and flex
couplingswhich have a one (1)year waranty.
Three(3) yearsparts, One(1) year labor - Castings
One (1) year parts and labor -All other components unless excluded below.
Thiswarrantyextends totheoriginal user/purchaser andonlywhen used,operatedand maintained inaccordance with
Pacific Operatingand Maintenanceinstructions.
This warranty does not apply to the following wear parts and accessories of the machine including:
Part Number Part Name
502422 Cord Assembly, Yellow
509781 Wheel, 5”
503711 Handle Grip, Grey
481202 Bumper, 17”
481203 Bumper, 20”
483702 Lever Grip
Nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of
return parts including motors, etc., is subject to incoming inspection of those items.
Tosecure repairunderthis warranty,the followingprocedure shouldbe taken:
· The inoperativemachine orwarranted partsmust bedelivered tothe authorizedservice center withshipping and
deliverycharges prepaid. If unable tolocate a servicecenter,you maycontactPacific atthe addresslisted herein
forthe location of the nearest repaircenter oragent or for other instructionspertainingto yourwarranty difficulty.
· Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional
charge or cost to the user.
· OnlyPacific or itsauthorized dealers andagentsmaymake nocharge warranty repairsonthisproduct. All others
do so at their own risk.
This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not
includeincidental orconsequential damagesarising fromthe useof a Pacific machine whether defective or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
2259 South Sheridan Road
Muskegon, MI 49442
Phone: [phone] Fax: [phone]
www.pacificfloorcare.com [email protected]
06/07 505612