Pacific GULPER 16SV Installation and operation manual

READTHISBOOK
This operator’s book has important information for the
useandsafe operation ofthismachine. Read this book
carefully before starting the machine. Keep this book
and tell all operators to read the book. If you do not
followthe instructions, you can causean injuryor dam-
ageequipment,furniture orbuildings.
For new books write to:
Pacific
2259SouthSheridanRoad
Muskegon,MI 49442
Carefullyinspect all componentsto ensurethatthere is
no concealed freight damage. If such damage is dis-
covered,file a “CONCEALEDDAMAGE REPORT”im-
mediatelywiththe deliveringcarrier.
The contents of this manual are based on the latest
productinformation available atthe timeof publica-
tion. Pacific reserves the right to make changes or
improvements to its machines without notice.
FORYOURCONVENIENCE,RECORDTHE
FOLLOWINGIMPORTANTINFORMATION:
MODEL_______________________________
SERIALNUMBER______________________
PARTNUMBER_________________________
DATE PURCHASED ____________________
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
GULPER 16SV
16 GALLON WET/DRY
VACUUM WITH
FRONT MOUNT SQUEEGEE

IMPORTANTSAFETYINSTRUCTIONS
To assure thesafe operationof thismachine, you mustread andunderstandallwarnings andinstructions in thisbook.
Ifyou donot understand,askyour supervisor.
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
WARNING: To reduce the risk of fire, electric shock, or injury:
1. You must be trained to operate this machine. This machine is to be operated for its intended use only.
2. Do not operate this machine unless it is completely assembled.
3. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against
electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical
contractor.
4. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or
maintenanceandwhen leaving themachineunattended.
5. Toprevent electricshock, keep themachine surface dry. Donotsubject to rain.Store the machinein a drybuilding
area. Clean the machine with a dry cloth only.
6. Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or
near fuels, grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this
machine.
7. Aqualifiedor authorizedperson must domaintenance andrepairs.
8. Ifthemachine is notworking as itshould, has beendropped, damaged,leftoutdoors,or droppedinto water, return
it to a service center
9. To avoid damage to the machine’s electrical cord, always lift the machine over the cord. Do not run the machine
overthe electricalcord.
10. Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine.
This machine must be grounded. If it should malfunction or break
down, grounding provides a path of least resistance for electric
currenttoreducetheriskofelectricshock. Thismachineisequipped
with a cord having an equipment-grounding conductor and ground-
ing plug. The plug must be inserted into an appropriate outlet that
is properly installed and grounded in accordance with all local
codes and ordinances.
WARNING - Improper connection of the equipment-grounding con-
ductor can result in a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt as to whether the
outlet is properly grounded. Do not modify the plug provided with
the machine - if it will not fit the outlet, have a proper outlet installed
by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a
grounded plug that looks like the plug illustrated in figure A. A
temporary adapter that looks like the adapter illustrated in figures B
and C may be used to connect this plug to a 2-pole receptacle as
shown in figure B if a properly grounded outlet is not available.
The temporary adapter should be used only until a properly
grounded outlet (figure A) can be installed by a qualified electri-
cian. The green colored rigid ear, lug, or the like extending from the
adapter must be connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the adapter is
used, it must be held in place by a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted
by the Canadian Electrical Code
EXTENSIONCORDS
Use only three-wire 12/3 or larger gauge approved extension
cords that have three-prong grounding type plugs and three-pole
receptacles that accept the appliance’s plug. Replace or repair
any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identi-
cal replacement parts.
GroundingInstructions
NOTE: Do not use adapters shown in figures B & C in Canada
2

WARNING! - For the safe operation of this ma-
chine follow instructions given in this booklet and
the training given by your supervisor. Failure to
doso can result inpersonal injury and/or damage
to machine and property!
DO NOT OPERATE MACHINE IN AN
EXPLOSIVE ENVIRONMENT!
WARNING! - NEVER USE THIS MACHINE TO PICK
UPVOLATILE OR EXPLOSIVEMATERIALS.
OPERATION
Topreparethe machine foroperation,make sureitis of
thecorrectvoltageandproperly assembled. If indoubt,
askyoursupervisor.
Thismachineinits original configurationisdesignedfor
wet/pick up utilizing the front mount squeegee but for
convenience a dry filter bag has been included to en-
ableyou touse thisunit forvarious functions. Atoolkit
must be ordered as an accessory for dry pick up.
To assemble your unit:
Unpack your unit from its shipping carton. Locate the
frontmountsqueegeeassembly&hoseassembly (see
page 8). The squeegee assembly mounts to the unit
by sliding the support bracket (item 15 on page 8) at-
tachedtothe front mountsqueegee onto thesqueegee
mountingbracket locatedat thebase of the tank at the
frontof your unit. Positionthe frontmount squeegee in
thecenter postion andthen lockthe assemblyonto the
unit by turning the locking knob (item 8 on page 8) to
the right until firmly tightened. Depending on your
applicatiion,you can alsooffset thefrontmount squee-
gee further tot he right or left to get under toe kicks.
Attachthehose assemblyby pushing thebutton on the
coupler located at the front of your tank (item 25 on
page 6) and inserting the vac end adapter (item 1 on
page8)intothe coupler andreleasingthebutton to lock
itin. Thenslide the otherhose end intotheport located
at the top of the front mount squeegee. You would re-
versethisprocessto remove thefrontmount squeegee
fortransport.
To adjust the downward pressure on your front mount
squeegee you can turn the adjusting knob (item 9 on
page8) tocreate moredownward pressure (clockwise
turns) or less downward pressure (counter-clockwise
turns)until your squeegeeis movingacross the floorat
yourpreferredheight.
Additional squeegee height adjustment can be made
by turning the caster knobs (item 19 on page 8) on the
frontmountsqueegeetoincreaseordecreasethecaster
heightwhichwouldraiseor lower thesqueegeeheight.
FOR WET PICK UP:
“Wet” refers to liquids such as water, scrub solutions
anddetergents, NOT volatile orexplosive materials.
1. Release the clamps on the sides of the tank and
head assembly. Lift the head assembly off and set
it aside.
2. Thenlift the cloth filter assembly out of the collector
tank. Store the filter assembly for future, dry pick
up use. DO NOT RE-INSTALL.
3. Emptythe collectortankof alldust and debris. Also
wipe the inside of the collector tank to remove cling
-ing dust.
4. Checkthefloatshut-offdeviceonthelowerportionof
theheadassembly. The float shouldhavefree move
-ment. When the recovered liquid soilage reaches
the collector tank capacity, the float will rise to shut
off the air flow, stopping the liquid recovery. This
preventsdamaging overflow and signals the opera
-tor when to empty the collector tank.
5. Replacethe headassembly andfasten the clamps.
Attach the short vacuum hose to both the coupler
on the tank and to the front mount squeegee.
6. Plugthe power cordinto a120-volt grounded outlet.
7. Turnthe machine’smotor on by pressing the rocker
switch that is located on the head assembly.
FOR DRY PICK UP:
“Dry” refers to material such as dust, dirt, debris and
dryfoamshampoo.
1. Release the clamps on the sides of the tank and
head assembly. Lift the head assembly off and set
it aside.
2. The lift the cloth filter assembly out of the collector
tank. Clean the cloth filter if needed (reference the
“Maintenance” section).
3. Emptythe collector tankof all dustand debris. Ifthe
debris is wet, empty and dry the inside of the tank
thoroughly.
4. Place the cloth filter assembly back into the
collector tank.
Check for a good seal around the outer filter lip and
tank rim.
5. Replacethe headassembly andfasten the clamps.
Attachthe hose,wandand floortool of choice. Note:
Tool kit must be ordered as an accessory for this
model.
6. Plugthe power cordinto a120-volt grounded outlet.
7. Turnthe machine’smotor on by pressing the rocker
switch that is located on the head of the assembly.
OPERATING&MAINTENANCEPROCEDURES
3

4
MAINTENANCE
Good maintenance procedures assure better operation, fewer repairs and longer life for your machine.
WARNING! - Always disconnect the machine’s electrical plug from the electrical outlet before doing any clean
up, repairs or maintenance of the machine and when leaving the machine unattended.
CLEANTHEMACHINE AFTER EACH USE:
1. Wipe the outside with a clean, dry cloth.
2. Clean the collector tank: Release the clamps on each side of the tank and head assembly. Lift the head assembly
offandset aside. Liftthe filterassembly out of the collector tank andset aside. Thenwipe theinside ofthe collector
tank with a clean, dry cloth.
3. Empty and check the filter assembly: Empty the recovered soilage into a suitable container and shake to remove
clinging dirt. Brush the outside of the filter bag to remove embedded dirt. Check the filter assembly for tears or
holes; repair or replace if necessary. Install the clean filter assembly into the clean collector tank.
ELECTRICALCABLE:
Check the cord for any nicks, cuts or damage. Report these to your supervisor for correction.
VACUUMHEADASSEMBLY:
1. Gaskets: Clean the Vacuum Head gasket and the float shut-off gasket.
2.Float Shut-OffDevice:This shouldmove freely. Removeany debrisor stringsfrom the float cage.
3. HeadAssembly: Replace and leave ajar if the collector tank is damp to prevent mildew.
WHEELSANDCASTERS:
Checkthesefor cutsand nicks. Remove anystrings or debristhat may restrictthe free movementof the wheels. Wipe
the treads clean.
CARBONBRUSHINSPECTION:
Check for wear at six month intervals or every 600 hours of operation. The carbon brushes must be replaced if worn
shorter than 3/8 inch.
TROUBLESHOOTING:
FAULT CAUSE REMEDY
Vacuummotordoesnotstart No electrical power Checkfuse, cable, plug
andsocket
Suctionslowly decreases Filter,nozzle,suctionhose Check and clean
orextension tube blocked
Suctionsuddenly decreases The paper dust bagisfullorthe Turnoffthevacuumand
tankis full empty
Dustescapes when cleaning Filter incorrectly placedor Checkfilter sealing.
defective Replacefilter

5
NOTES

6
Gulper 16SV Body Assembly

PARTSLISTING
7
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.
1 Screw 4 32 602350 Cover,Motor 1
2 601550 Cap,Dome 1 33 See item 52 Ring,Filter 1
3 964165 Screw 2 34 602010 Clamp,Lid 2
4 608511 Strain Relief 1 35 603909 Handle,Transport 1
5 Insert, Motor Intake 2 36 964166 Screw 4
6 908104 Cord,14-3 SJTW,50 Feet 1 37 Cap,Wheel Shaft 2
7 604610 Insert,Switch Blank 2 38 609713 Wheel,Non-Marking 2
8 608513 Standoff 1 39 609714 Caster 2
9 608010 Switch 1 40 964167 Screw 2
10 600220 Adapter,Upper Motor 1 41 964166 Screw 2
11 603410 Gasket,Motor,Upper 1 42 Screw 2
12 605210 Motor,Vacuum 1 43 607302 Ring 1
13 604612 Spacer,Vacuum Motor Intake 1 44 605701 Ring 1
14 603410 Gasket,Motor,Upper 1 45 964168 Screw 2
15 604613 Insert,Motor Intake 2 46 601308 Base, Carriage 1
16 600221 Adaper,Middle Motor 1 47 930010 Rivet 4
17 600222 Adapter,Lower Motor 1 48 607303 Ring 1
18 603421 Gasket, Lower Adapter 4.5 Feet 1 49 Washer 4
19 603422 Gasket,Float 1 50 607210 Retainer,Cord 1
20 602420 Cage,FloartShutOff 1 51 606801 Plug 1
21 603312 Float, Shut Off 1 52 600540 Bag & Adapter Assembly 1
22 964139 Screw,M5 x45 1 53 See item 50 Clamp, Cord 1
23 Nut 1 54 606802 Plug,Hose 1
24 608303 Spring,Pawl 1 56 604116 Hose,Drain 1
25 602415 Coupler,Plastic 1 57 602013 Clamp, Hose 1
26 603415 Gasket, Plastic Coupler 1 58 603314 Fitting, Barbed 1
27 608616 Tank, Vacuum 1 59 911267 Board, Terminal 1
28 Screw 6 60 603416 Gasket 1
29 See item 52 Filter Bag 1 61 607304 Ring, Fitting 1
30 964028 Screw, Metric 4 62 602102 Clip, Hose 1
31 964028 Screw, Metric 8

Squeegee Assembly Drawing 2
8

PARTSLISTING
ITEM PART NO. DESCRIPTION QTY.
1 600206 Adapter,1 1/2 Hose,Vac End 1
2 604112 Hose,Vacuum w/o Cuffs 1
3 600205 Adapter,1 1/2 Hose 1
4 601311 Bar,Clamp 2
5 600708 Blade, Rubber 2
6 601806 Casting,Squeegee 1
7 604117 Hose Assembly,Squeegee 1
8 605001 Knob,Lower Adjusting 1
9 605002 Knob,Upper Adjusting 1
10 924021 Nut,M6 HexSS 2
11 Bracket,Squeegee Mount 1
12 Washer 2
13 Screw 2
14 608302 Spring,Squeegee Tension 1
15 600802 Bracket,Support 1
16 964199 Screw,M8 x30mm FlatHead Allen 1
17 601101 Bushing 1
18 602101 Clip,Seeger 1
19 605003 Knob,Caster Adjusting 2
20 Screw 4
21 600803 Bracket,Caster Mounting 2
22 608301 Spring 2
23 609701 Caster 2
24 964246 Bolt,M8 x35 HexZinc 14
9

WARRANTY POLICY
LIMITED WARRANTY
The Pacific 16 Gallon Wet/Dry Vacuum with Front-Mounted Squeegee has been manufactured, tested and
inspected in accordance with specific engineering requirements. This machine is WARRANTED to be free
from defects in workmanship and materials for periods as follows from the date of purchase.
Five (5) Years Parts, One (1) Year Labor – Polyethylene Components
One (1) Year Parts & Labor – All other components unless excluded below
This warranty extends to the original user/purchaser and only when used, operated and maintained in
accordance with Pacific Operating and Maintenance instructions.
This warranty does not apply to certain wear parts and accessories of the machine such as electrical cords,
carbon motor brushes, floor brushes, belts, hoses, tools, squeegee blades, etc., nor does it apply to damage
or failure caused by improper use, abuse or neglect. Warranty credit of return parts including motors, etc., is
subject to incoming inspection of those items.
To secure repair under this warranty, the following procedure should be taken:
1) The inoperative machine or warranted parts must be delivered to the authorized service center with
shipping and delivery charges prepaid. If unable to locate a service center, you may contact Pacific at the
address listed herein for the location of the nearest repair center or agent or for other instructions
pertaining to your warranty difficulty.
2) Upon compliance with the above warranty procedure, all warranted repairs will be completed at no
additional charge or cost to the user.
3) Only
Pacific or its authorized dealers and agents may make no charge warranty repairs on this product.
All others do so at their own risk.
This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does
not include incidental or consequential damages arising from the use of a Pacific machine whether defective
or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original
purchaser/user.
2259 South Sheridan Road
Muskegon, MI 49442
Phone: [phone] Fax: [phone]
www.pacificfloorcare.com [email protected]
03/11