Panasonic HG-C1000L Series User manual

1
INSTRUCTION MANUAL
Micro Laser Distance Sensor for IO-Link (CMOS)
ME-HGC1000LV1EN 09/2018
Thank you very much for purchasing Panasonic products. Please read this
Instruction Manual carefully and thoroughly for the correct and optimum
use of this product. Kindly keep this manual in a convenient place for quick
reference.
WARNING
●This product is intended to detect objects. Do not use it to carry out
safety control functions to prevent accidents.
●Never use this product as a sensing device for personnel protection.
●Do not look into the beam directly during operation.
1CE marking
This product complies with the following standards and
regulations.
●For the EU: EMC Directive 2014/30/EC
Contact for CE:
Panasonic Marketing Europe GmbH
Panasonic Testing Center
Winsbergring 15, 22525 Hamburg, Germany
2Conrmation of packed content
●Sensor 1pc.
●Laser warning label (JIS Standards, GB Standard) 1 set each
● FDA certication label 1pc.
●Instruction Manual (Japanese, English) 1pc. per
language
3Safe use of laser product
In order to prevent accidents caused by laser products and to protect the
users, IEC, JIS and FDA established the following standards:
IEC: IEC 60825-1-2014 (EN 60825-1-2014)
JIS: JIS C 6802-2014
FDA: PART 1040 (Performance standards for light-emitting products)
These standards classify laser products according to their level of hazard
and provide safety measures for the respective classes.
Warning label and position
LASER RADIATION
LASER APERTURE
CLASS2 LASER PRODUCT
(IEC60825-1 2007)
(MAXIMUM OUTPUT) 1mW
(PULSE DURATION) 5ms max.
(WAVELENGTH) 655nm
DO NOT STARE
INTO BEAM
An English warning label is attached to this product.
4Part description
56
7
8
9
1
2
3
4
No. Item
1Zero set indicator (Yellow) Lights when the zero set function is
enabled.
2Teaching indicator (Yellow). Lights when teaching is in process
3Output operation indicator
(Orange) Lights when the output is on
4Laser emission indicator
(Green) Lights when the laser beam is ON
5TEACH key
6UP key
7DOWN key
8Digital indicator (Red)
9PRO indicator (Yellow)
Lights in Pro mode
Flashes in normal status during IO-Link
communication
OFF in normal status without IO-Link
communication
5Mounting
●When mounting this product, use M3 screws (prepare separately).
Use a tightening torque of 0.5 N m for mounting.
●When mounting this product using the sensor mounting bracket (op-
tional), also use a tightening torque of 0.5N·m
37mm
18mm
M3 screws Mounting hole dimensions
If the xed ring loosens, the connector will come o󰀨, causing this product to gen-
erate a communication error. Before use, check that the xed ring is not loose .
●
Firmly tighten the xed ring by rotating it. Fixed ring
Mounting direction
● When performing measurements of moving objects with excessively
di󰀨erent materials and colors, mount the product in the following direc-
tions to minimize measurement errors.
●When performing measurements of rotating objects, mount the prod-
uct as follows. The e󰀨ect of up/down deection and position deviation
can be minimized by mounting the sensor in the correct direction.
HG-C1000L Series

2
●When there is a step in the moving object, mount the product as fol-
lows. The e󰀨ect of reection deviation by the edges of the steps can
be minimized by mounting the sensor in the correct direction.
●When measuring in narrow locations or inside holes, mount the prod-
uct so that optical path from the light emitting part to light-receiving
part is not interrupted.
● Mount the sensor to a wall as follows, so that the multiple light reec-
tions on the wall do not reach the light-receiving part. When the reec-
tion factor on the wall is high, it is e󰀨ective to use a dull black color.
6I/O circuit diagrams
As a general-purpose sensor
Connected to a IO-Link master
Terminal arrangement of M12 connector
Note: When the product is used as a general-purpose sensor, the
IO-Link communication output (C/Q) provides the same output
operation as the control output (DO).
7List of functions
Function Setting on main unit IO-Link communication setting
Teaching
Teaching input Index2
Limit-teaching (UP key) Index2
Limit-teaching (DOWN key) Index2
Teaching cancel Index2
Sensing output
setting
Normal sensing mode
Window comparator mode
(1/2/3-point)
Di󰀨erential mode
Index61_2
Threshold setting Threshold 1_SL Index60_1
Threshold 2_SL Index60_2
Di󰀨erential mode Span setting Index67_1
Threshold setting Index67_2
Peak / Bottom hold
function
Setting Index84
Release Index2
Zero set function
Save in nonvolatile memory Index2
Execute Index2
Release of nonvolatile memory Index2
Key lock function Setting / Release Index12
Response Speed Setting 10ms / 5ms / 1.5ms Index66
Output operation setting Light-ON / Dark-ON Index61_1
Hysteresis setting Hysteresis value Index61_3
Shift setting Mode Index74_1
Shift amount setting Shift amount Index74_2
Timer setting Timer mode Index64_1
Timer period setting Timer period Index64_2
Display setting
Normal / Invert / O󰀨set Index83
Hold setting ON/OFF Index85_1
ECO setting ON/OFF Index80
Reset setting Execute Index2
Emission halt - Index70
Instability detection
threshold -Index160
Instability detection
delay time -Index162
Operating time - Index163
Number of data
save operations -Index164
Notication ag
setting -Index168
Notication event code -Index169
Note: For the IO-Link communication setting, refer to the attached sheet,
“Index list” IMJE-HGCINDEXV1EN 09/2018.
8Teaching
2-point teaching
This method is the basic teaching method.
12
Distance
Background Sensing object
Threshold
ON
OFF
1. Press the TEACH key when the back-
ground is present.
(System command / Index2: 0x4D)
This product IO-Link master
(Brown / 1) +V +V
(Black / 4) C/Q C/Q
(White / 2) DO DI
(Blue / 3) 0V 0V
(Brown / 1) +V
(Black / 4) C/Q (Note)
(White / 2) DO
(Blue / 3) 0V
Load
Load
+
-
24V DC
±10%
1
4
23
Terminal No. Terminal name
1 +V
2 Control output (DO)
3 0V
4 IO-Link communication (C/Q)
• Recommended extension cable with connectors on both ends
XS5W series [OMRON Corporation]

3
2. Press the TEACH key when the sensing
object is present.
(System command / Index2: 0x4D)
Stable sensing is possible.
Stable sensing is not possible.
Limit teaching
This teaching method is recommended, if small objects or objects in the
background exist.
When an object in the background is used as reference:
Distance
Background
UP key
Threshold
Teaching value
When a sensing object is used as reference:
Distance
Sensing object
DOWN key
Threshold
Teaching value
1. Press the TEACH key when the back-
ground or the sensing object is present.
(System command / Index2: 0x4D)
A
utomatic
2. When an object in the background is used
as reference, press the UP key to set the
threshold on the sensor side.
(System command / Index2: 0x4B)
When a sensing object is used as a refer-
ence, press the DOWN key to set the
threshold on the sensing object side.
(System command / Index2: 0x4C)
3. Teaching is completed.
1-point teaching (window comparator mode)
This mode is used for setting the threshold range for the distance from the
reference value of the sensing object by performing a 1-point teaching. This
mode is used for sensing within the threshold range.
When performing the 1-point teaching (window comparator mode), preset
“Window comparator mode 1” in the sensing output setting of the PRO
mode. For the setting method, refer to section 13, “PRO mode setting.”
ON
OFF
OFF
Sensing object
Threshold 2_SL
Reference surface
Threshold 1_SL
1. Press the TEACH key twice when the
sensing object is present.
(System command / Index2: 0x4D; Two
times)
2. Teaching is completed.
2-point teaching (window comparator mode)
This method is used to set the threshold range by conduction the 2-point
teaching.
When performing the 2-point teaching (window comparator mode), preset
“Window comparator mode 2” in the sensing output setting of the PRO
mode. For the setting refer to section 13, “PRO mode setting.”
When conducting the teaching, use sensing objects (P-1 and P-2) whose
distance are di󰀨erent from each other.
Distance
Sensing object
P-1
Sensing object
P-2
2nd time (Threshold 2_SL)
1st time (Threshold 1_SL)
Threshold surface
ON
OFF
OFF
1. Press the TEACH key when the sensing
object P-1 is present (1st time).
(System command / Index2: 0x4D)
2. Press the TEACH key when the sensing
object P-2 is present (second time).
(System command / Index2: 0x4D)
Stable sensing is possible.

4
Stable sensing is not possible.
3-point teaching (window comparator mode)
This is the method to perform 3-point teaching (P-1, P-2, P-3) and to set the
threshold range by setting threshold 1_SL in the mid-point between the 1st
time and 2nd time, and threshold 2_SL in the mid-point between the 2nd
time and 3rd time as shown in the following gure.
When performing 3-point teaching (window comparator mode), preset “Win-
dow comparator mode 3” in the sensing output setting of the PRO mode.
For the setting method, refer to section 13, “PRO mode setting.”
When performing teaching, use sensing objects (P-1, P-2, P-3) with di󰀨er-
ent distance.
After teaching, P-1, P-2 and P-3 will be automatically rearranged from the
smaller value.
P-1 P-2 P-3
Distance
Threshold 1_SL
Threshold 2_SL
3rd time
2nd time
1st time
ON
OFF
OFF
1. Press the TEACH key when the sensing
object P-1 is present (1st time).
(System command / Index2: 0x4D)
2. Press the TEACH key when the sensing
object P-2 is present (second time).
(System command / Index2: 0x4D)
3. Press the TEACH key when the sensing
object P-3 is present (3rd time).
(System command / Index2: 0x4D)
Stable sensing is possible.
Stable sensing is not possible.
Span adjustment in ‘Rising di󰀨erential mode’ or ‘Trailing di󰀨erential
mode’
This mode is used to cancel the gradual changes in the measured values
and to only detect sudden changes.
To use the Rising di󰀨erential mode or Trailing di󰀨erential mode, preset ‘Ris-
ing di󰀨erential mode’ oder ‘Trailing di󰀨erential mode’ in the sensing output
setting of the PRO mode.
For the setting method, refer to section 13, “PRO mode setting.”
The threshold can be set by using the threshold value ne adjustment func-
tion, see section 9, “Threshold value ne adjustment function”.
1. Press the TEACH key.
2. Press the UP key or DOWN key to select
the span.
3. Press the TEACH key to set the span.
9Threshold value ne adjustment function
● The ne adjustment of the threshold can be performed in the measure-
ment display.
● The ne adjustment of the threshold can be performed even after
teaching.
‘Normal sensing mode’, ‘Rising di󰀨erential mode’ and ‘Trailing dif-
ferential mode’
Confirmed
Press the
TEACH key
Press the
UP/DOWN key
Press the
UP/DOWN key
(automatically
set after 3
seconds.)
Window comparator mode
When the sensing output is set to window comparator mode, the display
and can be changed only by pressing the TEACH key for 1s.
Automatic
Press the TEACH
key 1 second
Change the
threshold value
Measurement
display
When performing a ne adjustment of the threshold of or ,
press the UP key or DOWN key. After or is displayed, the ne
adjustment of the threshold can be performed.
Confirmed
Automatic
(automatically
set after 3
seconds.)
Press the
TEACH key
Press the
UP/DOWN key
Press the
UP/DOWN key
or
Shor
t span Long span

5
10 Peak / bottom hold function
The peak / bottom hold function is for displaying the peak value and the bot-
tom value.
When the zero set function is executed while the peak / bottom hold func-
tion is set to “Peak hold” or “Bottom hold”, the held measured value will be
reset.
Press the TEACH
key and UP key
simultaneously for 3
seconds.
Press the
UP/DOWN key Press the
TEACH key
Confirmed
Select
or
or
or
(automatically
set after 3
seconds.)
Digital
display Description Function
Hold function release Releases the hold status, and outputs
the current measured value
Peak hold Holds maximum measured value
Bottom hold Holds minimum measured value
11 Zero set function
The zero set function is the function to compulsory set the measured value
to ‘zero’.
The zero set indicator (yellow) will turn ON when the zero set is valid.
When the display setting is set to O󰀨set, the zero set function cannot be
set.
“Zero set” setting
Confirmed
Press the UP and
DOWN key
simultaneously for 3
seconds.
Zero set release
Automatic
will be displayed
during this period.
Press the UP and
DOWN key
simultaneously for 6
seconds.
12 Key lock function
The key lock function is to prevent acceptance of key operations, so that
the conditions in each setting mode are not changed accidentally.
When the key operation is performed after the key lock is set, “” will be
displayed on the digital display.
Key lock setting
Press the TEACH
key and DOWN key
simultaneously for 3
seconds.
Automatic
Key lock release
Press the TEACH
key and DOWN key
simultaneously for 3
seconds.
Automatic
13 PRO mode setting
Part description
1
2
3
4
No. Item
1PRO indicator (Yellow)
2DOWN key (Select)
3UP key (Select)
4TEACH key (Conrmed)
Arrow description in gures
Arrow Description
Press the TEACH key
Press UP key or DOWN key
Press DOWN key
Press the DOWN key for 3 seconds or more to switch to PRO MODE. The
PRO indicator (yellow) will turn ON when the PRO MODE is active. To re-
turn to the measurement display, press the DOWN key again for 3 seconds
or more.

6
6
Setting Default setting Description
Response
speed
Set the response time.
“ ”: High precision 10ms
“ ”: Standard 5ms
“ ”: High speed 1.5ms
Output
operation
Select the control output operation mode.
“ ”: Light-ON, “ ”: Dark-ON
Sensing
output
Set the sensing output.
“ ”: Normal sensing mode
“ ”: 1-point teaching (Window comparator
mode)
“ ”: 2-point teaching (Window comparator
mode)
“ ”: 3-point teaching (Window comparator
mode)
“ ”: Rising di󰀨erential mode
“ ”: Trailing di󰀨erential mode
Hysteresis
HG-C1030L3-P:
HG-C1050L3-P
HG-C1100L3-P:
HG-C1200L3-P:
HG-C1400L3-P:
Set the hysteresis width.
HG-C1030L3-P: 0.001 to 5.00mm
HG-C1050L3-P: 0.01 to 15.00mm
HG-C1100L3-P: 0.02 to 35.00mm
HG-C1200L3-P: 0.1 to 80.00mm
HG-C1400L3-P: 0.2 to 200.00mm
Shift
amount
HG-C1030L3-P:
HG-C1050L3-P
HG-C1100L3-P:
HG-C1200L3-P:
HG-C1400L3-P:
Set shift amount of threshold value in limit
teaching.
Set the shift amount to a value that is twice the
value of hysteresis or more.
HG-C1030L3-P□: 0.002 to 10.00mm
HG-C1050L3-P□: 0.02 to 30.00mm
HG-C1100L3-P□: 0.04 to 70.00mm
HG-C1200L3-P□: 0.2 to 160.0mm
HG-C1400L3-P□: 0.4 to 400.0mm
Timer
Set the timer operation. The timer time is xed
at 5ms.
“ ”: No timer,
“ ”: OFF-delay timer
“ ”: ON-delay timer
“ ”: One-shot timer
Timer
period
Set the timer period when the timer setting is
set to “OFF-delay timer,” “ON-delay timer” or
“One-shot timer.”
“ ”: 5ms, “ ”: 10ms, “ ”: 25ms,
“ ”: 50ms, “ ”: 100ms, “ ”: 250ms,
“ ”: 500ms, “ ”: 1,000ms, “ ”:
5,000ms
Display
The display of the measured value can be
changed.
“ ”: Normal
“ ”: Invert
“ ”: O󰀨set
Hold
Set the control output and the analogue output
operation when a measurement error occurs
(insu󰀩cient light intensity, saturation of light
intensity, out of measurement range).
“ ”: Hold OFF
“ ”: Hold ON
ECO
The digital display can be set to go OFF when
key operation is not performed for 30 seconds.
Current consumption can be reduced.
“ ”: ECO OFF
“ ”: ECO ON
Reset
Return to the default setting (factory setting).
“ ”: Reset NG
“ ”: Reset OK
Procedure
Measurement display
DOWN: Press for 3 seconds
Response
time setting High precision High speedStandard
Output operation
setting Light-ON Dark-ON
Trailing differential
mode
Rising differential
mode
2-point teaching
(Window comparator
mode)
1-point teaching
(Window comparator
mode)
Normal sensing
mode
Sensing output
setting
3-point teaching
(Window
comparator mode)
Hysteresis setting
Hysteresis width
UP key: Increases the hysteresis width
DOWN key: Decreases the hysteresis width
Timer setting No timer
OFF-delay ON-delay One-shot
Display setting Normal Invert Offset
Hold setting Hold OFF Hold ON
ECO setting ECO OFF
ECO ON
Reset setting Reset NG
Reset OK
Response
time setting
UP key: Increases the shift amount
DOWN key: Decreases the shift amount
Shift amount setting
UP key: Increases the timer period setting
DOWN key: Decreases the timer period setting
Timer period setting (only when “OFF-delay”, “ON-delay” or “One shot” is set for “Timer setting”)

7
13 Error indication
In case of error, attempt the following measures.
Error
indication Description Solution
Hold OFF
- - - -
Hold ON
Measured
value blinks
Insu󰀩cient amount of reected
light.
The sensing object is out of
the sensing range.
Conrm that the sensing distance
is within the specication range.
Adjust the installation angle of the
sensor.
Nonvolatile memory is
damaged or passed its life
expectancy.
Please contact our o󰀩ce.
Load of the sensing output
is short-circuited causing an
over-current to ow.
Turn OFF the power and check
the load.
The semiconductor laser is
damaged or passed its life
expectancy
.
Please contact our o󰀩ce.
When zero set is set, the
measurement is not performed
normally.
Since the display setting is set
to “O󰀨set”, the zero set func-
tion can not be used.
Conrm that the sensing distance
is within the specication range.
Set the display to any setting
except “O󰀨set.
During teaching, the mea-
surement is not performed
normally.
Conrm that the sensing distance
is within the specication range.
System error Please contact our o󰀩ce.
14 Cautions
●This product has been developed / produced for industrial use only.
●Make sure that the power supply is OFF before starting the wiring.
●If the wiring is performed incorrectly, it will cause a failure.
●Do not run the wires together with high-voltage lines or power lines,
or put them in the same raceway. This can cause malfunction due to
induction.
●Verify that the supply voltage variation is within the rating.
●If power is supplied from a commercial switching regulator, ensure that
the frame ground (F.G.) terminal of the power supply is connected to
an actual ground.
●If noise generating devices (switching regulators, inverter motors, etc.)
are used around the sensor mounting area, make sure to connect the
frame ground (FG) terminal of the device.
●Do not use this product during the transient state when the power sup-
ply is turned ON.
● The overall length of the cable can be extended to 20m maximum with
a cable size of min. 0.3mm2.
●Make sure that stress by forcible bend or pulling is not applied to the
sensor cable joint.
●Although it depends on the type, light from rapid start type or high
frequency lighting type, uorescent lights, sunlight and etc. may a󰀨ect
the sensing, therefore make sure to prevent direct incident light.
●This product is suitable for indoor use only.
● Keep water, oil, ngerprints and etc. which reect light, dust or par-
ticles etc. which interrupt the light, away from the emitting / receiving
surfaces of this product. If contaminants adhere to the surface, wipe
o󰀨 with a dust-free soft cloth, or lens cleaning paper.
●
Do not use the sensor in locations where there is excessive vapor, dust
or etc. or in an atmosphere where corrosive gases, etc. are generated.
●Take care that the product does not come in contact with oil, grease,
organic solvents such as thinner, etc., strong acid or alkaline.
●Make sure to turn OFF the power supply, before cleaning the light
emitting / receiving windows of the sensor head.
●There is a certain deviation in the directionality of this product. Install
the product using a mounting bracket or similar tting to allow the
adjustment of optical axis.
●The internal memory (nonvolatile) of this product has a service life.
Settings cannot be congured more than 100,000 times.

8
Panasonic Industrial Devices SUNX Co., Ltd.
http://panasonic.net/id/pidsx/global
Overseas Sales Dept. (Head O󰀩ce)
2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan
Telefon: [phone] FAX: [phone]
Europe Headquarter: Panasonic Electric Works Europe AG
Robert-Koch-Straße 100, D-85521 Otttobrunn, Germany
Telefon: [phone]
15 Specications
Discrete wire HG-
C1030L3-P HG-C1050L3-P HG-C1100L3-P HG- C1200L3-P HG-C1400L3-P
M12 connector HG-
C1030L3-P-J
HG-C1050L3-P-J HG-C1100L3-P-J HG-
C1200L3-P-J HG-C1400L3-P-J
Measurement center
distance 30mm 50mm 100mm 200mm 400mm
Measurement range ±5mm ±15mm ±35mm ±80mm ±200mm
Repeatability 10µm 30µm 70µm 200µm
●300µm
(measurement distance 200 to 400mm)
●800µm
(measurement distance 400 to 600mm)
Linearity ±0,1% F.S. ±0,2% F.S.
●±0,2% F.S.µm
(measurement distance 200 to 400mm)
●±0,3% F.S.
(measurement distance 400 to 600mm)
Temperature charac-
teristic 0.03%F.S./°C
Beam diameter 3≈ 50µm≈ 70µm≈ 120µm≈ 300µm ≈ 500µm
Light source Red semiconductor laser class 2 (JIS / IEC / FDA 2)
Max. output: 1mW, emission peak wavelength: 655nm
Supply voltage 24V DC ±10% including ripple max. 10% (P-P)
Power consumption Max. 40mA (at 24V DC supply voltage)
Control Output
PNP open-collector transistor
● Maximum source current: 50mA
●Applied voltage: same as supply voltage (between control output to +V)
● Residual voltage: max. 1.5V (at 50mA source current)
● Leakage current: max. 0.1mA
Output operation Selectable either Light-ON or Dark-ON
Short-circuit
protection Incorporated (auto-reset)
Response time Switchable between high speed (1.5ms), standard (5ms), and high precision (10ms)
IO-Link communication
● IO-Link specication: Ver1.1
●Baud rate: COM3 (230.4kbps)
●Process data length: 4byte
Degree of protection IP67 (IEC)
Degree of pollution 2
Ambient temperature -10 to +45°C (no dew condensation or icing allowed)
Storage: -20 to +60°C
Ambient humidity 35 to 85% RH, at storage: 35 to 85% RH
Ambient illumination 3000ℓx max. (Illumination level of light receiving surface under incandescent light)
Operating altitude Max. 2000m 4
Cable Discrete wire: 0.2mm2 4-core PVC cable, 2m long
M12 connector: 0.2mm2 4-core PVC cable, 0.3m long with connector
Material Enclosure: die-cast aluminum, front cover: acrylic
Weight ≈35g (without cable), ≈85g (including cable)
Applicable standards EMC Directive
1Measurement conditions: 24V supply voltage, 20°C ambient temperature, 10ms response time. The subject is white ceramics.
2This is based on the FDA Standard, according to Laser Notice No. 50 of the FDA Standard
3This is the size in the measurement center distance. These values were dened by using 1/e2 (approx. 13.5%) of the center light intensity. Due to leak light
outside the specied area, the reectance around the detecting point may be higher than at the point and this may a󰀨ect the measurement value.
4Do not use or store in an environment pressurized to atmospheric pressure or higher at an altitude of 0m