Panasonic AFP7PSA1 User manual

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Safety Precautions
Observe the following notices to ensure personal safety or to prevent accidents.
To ensure that you use this product correctly, read this User’s Manual thoroughly before use.
Make sure that you fully understand the product and information on safety.
This manual uses two safety flags to indicate different levels of danger.
If critical situations that could lead to user’s death or serious injury is assumed by
mishandling of the product.
WARNING
-Always take precautions to ensure the overall safety of your system, so that the whole
system remains safe in the event of failure of this product or other external factor.
-Do not use this product in areas with inflammable gas. It could lead to an explosion.
-Exposing this product to excessive heat or open flames could cause damage to the lithium
battery or other electronic parts.
-Battery may explode if mistreated. Do not recharge, disassemble or dispose of fire.
If critical situations that could lead to user’s injury or only property damage is
assumed by mishandling of the product.
CAUTION
-To prevent excessive exothermic heat or smoke generation, use this product at the values
less than the maximum of the characteristics and performance that are assured in these
specifications.
-Do not dismantle or remodel the product. It could cause excessive exothermic heat or smoke
generation.
-Do not touch the terminal while turning on electricity. It could lead to an electric shock.
-Use the external devices to function the emergency stop and interlock circuit.
-Connect the wires or connectors securely.
The loose connection could cause excessive exothermic heat or smoke generation.
-Ground the protective earth (PE) terminal (Class D grounding). Failure to do so could lead to
an electric shock.
-Do not allow foreign matters such as liquid, flammable materials, metals to go into the inside
of the product. It could cause excessive exothermic heat or smoke generation.
-Do not undertake construction (such as connection and disconnection) while the power
supply is on. It could lead to an electric shock.
Copyright / Trademarks
-This manual and its contents are copyrighted.
-You may not copy this manual, in whole or part, without written consent of Panasonic
Industrial Devices SUNX Co., Ltd.
-Windows is a registered trademark of Microsoft Corporation in the United States and other
countries.
-Ethernet is a registered trademark of Fuji Xerox Co., Ltd. and Xerox Corp.
-All other company names and product names are trademarks or registered trademarks of
their respective owners. PLC_BATPE_ET
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Introduction
Thank you for buying a Panasonic product. Before you use the product, please carefully read
the installation instructions and the users manual, and understand their contents in detail to
use the product properly.
Types of Manual
There are different types of users manual for the FP7 series, as listed below. Please refer to
a relevant manual for the unit and purpose of your use.
The manuals can be downloaded on our website.
Unit name or purpose of
use Manual name Manual code
FP7 Power Supply Unit FP7 CPU Unit Users Manual (Hardware) WUME-FP7CPUH
FP7 CPU Unit Command Reference Manual WUME-FP7CPUPGR
FP7 CPU Unit Users Manual
(Logging Trace Function) WUME-FP7CPULOG
FP7 CPU Unit
FP7 CPU Unit Users Manual (Security Function) WUME-FP7CPUSEC
Instructions for Built-in
LAN Port FP7 CPU Unit Users Manual (LAN Port Communication) WUME-FP7LAN
Instructions for Built-in
COM Port
FP7 Extension Cassette
(Communication)
(RS-232C/RS485 type)
FP7 series Users Manual (SCU communication) WUME-FP7COM
FP7 Extension Cassette
(Communication)
(Ethernet type)
FP7 series Users Manual (Communication
cassette Ethernet type) WUME-FP7CCET
FP7 Extension (Function)
Cassette
Analog Cassette FP7 Analog Cassette Users Manual WUME-FP7FCA
(Upcoming)
FP7 Digital Input/Output Unit FP7 Digital Input/Output Unit Users Manual WUME-FP7DIO
FP7 Analog Input Unit FP7 Analog Input Unit Users Manual WUME-FP7AIH
FP7 Analog Output Unit FP7 Analog Output Unit Users Manual WUME-FP7AOH
FP7 High-speed counter Unit FP7 High-speed counter Unit Users Manual WUME-FP7HSC
FP7 Pulse Output Unit FP7 Pulse Output Unit Users Manual WUME-FP7PG
(Upcoming)
FP7 Positioning Unit FP7 Positioning Unit Users Manual WUME-FP7POSP
FP7 Serial Communication
Unit FP7 series Users Manual (SCU communication) WUME-FP7COM
PHLS System PHLS System Users Manual WUME-PHLS
Programming Software
FPWIN GR7 FPWIN GR7 Introduction Guidance WUME-FPWINGR7
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Table of Contents
Selection of CPU Units
Note the following points when selecting a CPU unit.
Specification changes of CPU unit
The firmware version of CPU units has been changed in accordance with the extension of
the specifications. Specify units with new model numbers.
Conventional
model number
（Ver.1）
New model number
（Ver.2）
Program
capacity Ethernet function With Encryption function No Eencryption function With Encryption function
196K steps Available AFP7CPS4E →AFP7CPS41E AFP7CPS41ES
Available AFP7CPS3E →AFP7CPS31E AFP7CPS31ES
120K steps Not available AFP7CPS3 →AFP7CPS31 AFP7CPS31S
The CPU units Ver.2 are upward compatible with the conventional Ver.1.
For using CPU units Ver.2, Ver.2.0 or later version of FPWIN GR7 is required.
For using the projects (programs, comments and configuration data) created for the
conventinal CPUs Ver.1, the projects must be converted to the projects for CPU units Ver.2
using the "Convert PLC Type" function of the tool software.
For using the units released after December 2013 or add-on cassettes, Ver.2 or later version
of CPU unit is required.
The layout of the operation monitor LEDs on the CPU units has been changed.
Regulations on Encryption function in China
Some CPU units have the encryption function which encrypts a part or all parts of programs
in projects.
In China, the types equipped with the encryption function cannot be used as they are subject
to "Regulation of Commercial Encryption Codes". For using machines or systems
incorporating FP7 series in China, or exporting and importing them, select the types without
the encryption function.
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i
Table of Contents
1. Overview ..............................................................................1-1
1.1 System Configuration .............................................................................1-2
1.1.1 Units........................................................................................................1-2
1.2 Restrictions on Combinations of Units....................................................1-4
1.2.1 Common Restrictions on Each Unit........................................................1-4
1.2.2 Restrictions on the Number of Installed Units.........................................1-4
1.2.3 Restrictions on the Combination of Extension Cassettes.......................1-4
1.2.4 Restrictions on Communication Functions to be Used...........................1-5
1.2.5 Unit to be Used and Applicable Versions of CPU Unit and FPWIN GR71-5
1.3 Selection of Power Supply and Restrictions on Combination.................1-6
1.3.1 Power Supply for Internal Circuit.............................................................1-6
1.3.2 Power Supply for External Circuit ...........................................................1-9
1.4 Programming Tools ..............................................................................1-10
2. Names and Functions of Parts...........................................2-1
2.1 CPU Unit.................................................................................................2-2
2.2 Power Supply Unit..................................................................................2-4
3. I/O Number Allocation.........................................................3-1
3.1 Basics of I/O Allocation...........................................................................3-2
3.1.1 How to Count the I/O Numbers...............................................................3-2
3.1.2 Concept of I/O Number Allocation...........................................................3-2
3.1.3 Occupied I/O Points for Each Unit ..........................................................3-3
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ii
Table of Contents
3.2 Optional Allocation Using FPWIN GR7.................................................. 3-4
3.2.1 Registration of a Unit to be Used and the Starting Word Number..........3-4
3.2.2 Optional Settings in the “Unit Selection” Dialog Box...............................3-6
3.3 Mount Allocation Using FPWIN GR7...................................................... 3-7
3.3.1 Mount Registration of a Unit to be Used and the Starting Word Number3-7
3.3.2 Changing the Starting Word Number......................................................3-8
3.4 Automatic Allocation............................................................................... 3-9
3.4.1 Allocation without Using FPWIN GR7.....................................................3-9
3.5 I/O Map Registration ............................................................................ 3-10
3.5.1 I/O Map Registration .............................................................................3-10
3.5.2 I/O Map Clearance................................................................................3-10
4. Installation and Wiring........................................................4-1
4.1 Installation.............................................................................................. 4-2
4.1.1 Installation Environment and Space........................................................4-2
4.1.2 Attaching Units........................................................................................4-4
4.1.3 DIN Rail Attachment................................................................................4-6
4.2 Wiring the Power Supply........................................................................ 4-8
4.2.1 Common Precautions..............................................................................4-8
4.2.2 Wiring for Power Supply Units ................................................................4-9
4.2.3 Wiring for the Power Supply Part of the CPU Unit................................4-10
4.2.4 Grounding..............................................................................................4-11
4.3 Safety Measures .................................................................................. 4-12
4.3.1 Safety Circuit.........................................................................................4-12
4.3.2 Momentary Power Drop ........................................................................4-12
4.3.3 Alarm Output.........................................................................................4-13
5. Operation.............................................................................5-1
5.1 Before Powering On............................................................................... 5-2
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Table of Contents
iii
5.1.1 Check Points...........................................................................................5-2
5.1.2 Procedures before Starting Operation ....................................................5-3
5.2 RAM/ROM Operation..............................................................................5-4
5.2.1 Transmission of the Project.....................................................................5-4
5.2.2 Operations following Powering On..........................................................5-5
5.2.3 Data Hold During Power Failure .............................................................5-6
5.2.4 Online Editing..........................................................................................5-6
5.3 Backing Up the Project...........................................................................5-7
5.3.1 Transmission from the Execution Memory RAM to the Backup Memory
ROM2......................................................................................................5-7
5.3.2 Transmission from the Backup Memory ROM2 to the Execution Memory
RAM/ROM1.............................................................................................5-8
5.3.3 Operations following Powering On/Off....................................................5-8
5.4 SD Memory Card Operation...................................................................5-9
5.4.1 Preparing SD Memory Cards..................................................................5-9
5.4.2 How to Insert an SD Memory Card.......................................................5-10
5.4.3 Saving an Execution File for SD Memory Card Operation ...................5-11
5.4.4 Provisional Operation by an SD Memory Card.....................................5-12
5.4.5 Transmission from an SD Memory Card to the Execution Memory......5-14
5.4.6 Precautions Concerning SD Memory Card Operation..........................5-15
6. Troubleshooting..................................................................6-1
6.1 Self-Diagnosis Function..........................................................................6-2
6.1.1 CPU Unit's Operation Monitor LED.........................................................6-2
6.1.2 Operation at the Time of Error ................................................................6-2
6.2 What to Do If an Error Occurs ................................................................6-3
6.2.1 ERROR LED Flashes on the CPU Unit ..................................................6-3
6.2.2 PROG Mode Does Not Change to RUN.................................................6-4
6.2.3 ALARM LED Turns ON on the CPU Unit................................................6-4
6.2.4 POWER LED Does Not Turn ON on the Power Supply Unit..................6-5
6.2.5 A Protect Error Message Appears ..........................................................6-5
6.2.6 If Expected Output Is Not Available ........................................................6-6
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iv
Table of Contents
7. Maintenance and Inspection..............................................7-1
7.1 Handling of Backup Battery.................................................................... 7-2
7.1.1 Functions of Backup Battery ...................................................................7-2
7.1.2 Replacement of Backup Battery..............................................................7-3
7.1.3 Lifetime and Replacement Interval of Backup Battery............................7-4
7.2 Inspection............................................................................................... 7-5
8. Specifications......................................................................8-1
8.1 CPU Unit Specifications......................................................................... 8-2
8.1.1 General Specifications ............................................................................8-2
8.1.2 Performance Specifications.....................................................................8-4
8.1.3 CPU Unit Communication Specifications................................................8-6
8.1.4 Operation Memory Area..........................................................................8-8
8.1.5 List of System Relays............................................................................8-10
8.1.6 List of System Data Registers...............................................................8-17
8.1.7 Error Codes Table.................................................................................8-20
8.2 Power Supply Unit Specifications......................................................... 8-24
8.2.1 General Specifications ..........................................................................8-24
8.2.2 Performance Specifications...................................................................8-25
8.2.3 Alarm Output Specifications..................................................................8-25
8.3 Dimensions........................................................................................... 8-26
8.3.1 Power Supply Unit.................................................................................8-26
8.3.2 CPU Unit................................................................................................8-27
8.3.3 Terminal Block Type Unit......................................................................8-27
8.3.4 Connector Type Unit .............................................................................8-28
8.3.5 Serial Communication Unit....................................................................8-29
8.3.6 PHLS Master Unit..................................................................................8-29
8.3.7 End Unit.................................................................................................8-30
8.3.8 Figures of Unit Combination..................................................................8-30
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1
Overview
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1-2
Overview
1.1 System Configuration
1.1.1 Units
3241
56
③Digital I/O Units
Model number
AFP7X16DW Remarks
Input 16-point, 12 to 24VDC
AFP7Y16R Output 16-point, Relay
AFP7Y16T Output 16-point, Sink type
AFP7Y16P
Output 16-point, Source type
Model number
AFP7XY64D2T
Remarks
Input 32-point, 24V DC
Output 32-point, Sink type
AFP7X64D2 Input 64-point, 24V DC
AFP7Y64T Output 64-point, Sink type
AFP7Y64P
Output 64-point, Source type
AFP7XY64D2P
Input 32-point, 24V DC
Output 32-point, Source type
Model number
AFP7X32D2 Remarks
Input 32-point, 24V DC
AFP7Y32T Output 32-point, Sink type
AFP7Y32P
Output 32-point, Source type
③Analog I/O Units
Model number
AFP7AD4H Remarks
Input 4ch
AFP7DA4H Output 4ch
①Power Supply Unit
Model number
AFP7PSA1 Remarks
100 to 240V AC, 24W
Model number
AFP7PSA2 Remarks
100 to 240V AC, 43W
②CPU Unit
Model number
AFP7CPS41E
Remarks
196k steps
With Ethernet function
120k steps
With Ethernet function
120k steps
Without Ethernet function
196k steps
With Ethernet function
With Encryption function
120k steps
With Ethernet function
With Encryption function
120k steps
Without Ethernet function
With Encryption function
AFP7CPS31E
AFP7CPS31
AFP7CPS41ES
AFP7CPS31ES
AFP7CPS31S
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1.1 System Configuration
1-3
③Positioning Unit
Model number
AFP7PP02T
Remarks
2-axis, Pulse train, 500kpps
Open collector output
AFP7PP02L 2-axis, Pulse train, 4Mpps
Line driver output
Model number
AFP7PP04T
Remarks
4-axis, Pulse train, 500kpps
Open collector output
AFP7PP04L 4-axis, Pulse train, 4Mpps
Line driver output
Model number
AFP7PG02T
Remarks
2-axis, Pulse train, 500kpps
Open collector output
AFP7PG02L 2-axis, Pulse train, 4Mpps
Line driver output
Model number
AFP7PG04T
Remarks
4-axis, Pulse train, 500kpps
Open collector output
AFP7PG04L 4-axis, Pulse train, 4Mpps
Line driver output
⑤Add-on Cassette (Optional)
●Communication Cassette
Model number
AFP7CCS1 Remarks
Model number
Remarks
RS-232C × 1ch
AFP7CCS2 RS-232C × 2ch
AFP7CCM1 RS-422 / RS-485 × 1ch
AFP7CCM2 RS-422 / RS-485 × 2ch
AFP7CCS1M1
RS-232C × 1ch
RS-422 / RS-485 × 1ch
Model number
AFP7CCET1 Remarks
Ethernet × 1ch
⑤Add-on Cassette (Optional)
●Function Cassette
④End Unit
⑥CPU Unit Attachment Options
●Backup battery
●SD memory card
Model number
AFPX-BATT
Remarks
Only used for the
clock / calendar
Commercially available products
For project backup and SD memory
card operation
③High-speed Counter Unit
Model number
AFP7HSC2T Remarks
2ch
Model number
AFP7HSC4T Remarks
4ch
③Serial Communication Unit
Model number
AFP7NSC
Remarks
Selectable combination
of two interfaces from
AFP7CCS1、AFP7CCS2
AFP7CCM1、AFP7CCM2
AFP7CCS1M1
Connect to the end of system
Attaches to CPUunit.
AFP7FCAD2 Analog input x 2ch
AFP7FCA21 Analog input x 2ch
AFP7FCTC2 Thermocouple input x 2ch
Analog output x 1ch
③Pulse Output Unit
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1-4
Overview
1.2 Restrictions on Combinations of Units
1.2.1 Common Restrictions on Each Unit
You can use FP7 series combining the CPU unit with optional input/output units and
intelligent units.
Up to 16 input/output units and intelligent units can be connected.
Make sure to connect an end unit to the end of the system.
You can either connect a power supply unit for system driving power, or directly supply
power from an external 24 V DC power supply to the CPU unit. See “1.3 Selection of Power
Supply and Restrictions on Combination“ for restrictions on combination.
1.2.2 Restrictions on the Number of Installed Units
There are following restrictions depending on units to be used.
Unit type Number of installed units Remarks
Power Supply Unit, CPU Unit Max. 1 unit
Serial Communication Unit Max. 8 units
Other units Max. 16 units
1.2.3 Restrictions on the Combination of Extension Cassettes
There are following restrictions depending on units and cassettes to be used.
Attachable add-on cassettes
Unit type Number of attachable
cassettes
Communication
cassette
AFP7CCS*
AFP7CCM*
Communication
cassette
AFP7CCET
Application
cassette
AFP7FC*
CPU Unit Max. 1 unit Attachable Attachable Attachable
Serial
Communication
Unit
Max. 2 units per
unit Attachable Not attachable Not attachable
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1.2 Restrictions on Combinations of Units
1-5
1.2.4 Restrictions on Communication Functions to be Used
There are the following restrictions on functions to be used when using the SCU or ET-LAN
that is built in the CPU unit, or the serial communication unit (SCU).
Function to be used Restrictions
PLC link function
Up to two communication ports can be used. For using two ports, allocate
different link areas to them.
SCU built-in the CPU unit (COM.1 port)
Serial communication unit (COM.1 port)
MEWTOCOL-COM master
MODBUS-RTU master
A maximum of 16 communication ports and the number of connections in
combination can be used simultaneously.
SCU built-in the CPU unit (COM.1 port to COM. 2 port)
Serial communication unit (COM.1 port to COM.4 port)
ET-LAN built-in the CPU unit (User connections 1 to 16)
MEWTOCOL-COM slave
MEWTOCOL7-COM slave
MODBUS-RTU slave
A maximum of 15 communication ports and the number of connections in
combination can be used simultaneously.
SCU built-in the CPU unit (COM.1 port to COM. 2 port)
Serial communication unit (COM.1 port to COM.4 port)
ET-LAN built-in the CPU unit
(System connections 1 to 4 / User connections 1 to 16)
General-purpose
communication There is no restriction.
1.2.5 Unit to be Used and Applicable Versions of CPU Unit and FPWIN GR7
For using the unit, the following versions of CPU unit and FPWINGR7 are required.
Applicable versions
Unit type CPU unit FPWINGR7 Remarks
FP7 High-speed Counter Unit Ver.1.2 or later Ver.1.2 or later (Note 1)
FP7 Serial Communication Unit Ver.1.2 or later Ver.1.3 or later
FP7 Communication Cassette
(Ethernet type) Ver.1.3 or later Ver.1.0 or later (Note 2)
FP7 Analog I/O Cassette, Analog
Input Cassette, Thermocouple Input
Cassette Ver.2.0 or later Ver.2.0 or later
FP7 Pulse Output Unit Ver.2.0 or later Ver.2.0 or later
(Note 1) For using the high-speed counter unit and the positioning unit in combination, and for using the interrupt
function with the high-speed counter unit, the positioning unit Ver.1.1 or later is required.
(Note 2) Configurator WD should be Ver.1.7 or later.
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1-6
Overview
1.3 Selection of Power Supply and Restrictions on
Combination
1.3.1 Power Supply for Internal Circuit
Restrictions on combination of power supply for internal circuit and units
Power for internal circuit is supplied from a power supply terminal of the power supply unit or
the CPU unit.
Select units within the respective restrictions indicated below.
When a power supply unit is used When no power supply unit is used
Select units so that the sum of internal current
consumptions of connected input/output units and
intelligent units does not exceed the capacity of the
power supply unit.
Select units so that the sum of internal current
consumptions of connected input/output units and
intelligent units does not exceed Max. 2 A.
Selection of a 24V DC power supply
Select a power supply larger than the capacity of the units. In the minimum configuration,
select a power supply of 24 W or larger.
In order to protect the unit against abnormal voltage from the power supply line, the power
supply should be an insulated type, and should be enclosed within a protective circuit.
If using a power supply device without an internal protective circuit, always make sure power
is supplied to the unit through a protective element such as a fuse.
NOTE
When a power supply unit is used, do not connect a DC power supply to the CPU unit.
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1.3 Selection of Power Supply and Restrictions on Combination
1-7
Output current of power supply units (24V)
Product name Model number Rated output
current (mA)
100 to 240V AC, 24W AFP7PSA1 1,000
Power Supply Unit 100 to 240V AC, 43W AFP7PSA2 1,800
Unit’s current consumption table (24V)
Product name Model number Current
consumption (mA)
196k steps, Built-in Ethernet function AFP7CPS4E
AFP7CPS41E
AFP7CPS41ES 200 mA or less
120k steps, Built-in Ethernet function AFP7CPS3E
AFP7CPS31E
AFP7CPS31ES 200 mA or less
CPU Unit
120k steps, No Ethernet function AFP7CPS3
AFP7CPS31
AFP7CPS31S 200 mA or less
RS-232C x 1ch AFP7CCS1 35 mA or less
RS-232C x 2ch AFP7CCS2 60 mA or less
RS-422 / 485 x 1ch AFP7CCM1 60 mA or less
RS-422 / 485 x 2h AFP7CCM2 90 mA or less
RS-232C x 1ch
RS-485 x 1ch AFP7CCS1M1 70 mA or less
Add-on Cassette
(Communication
Cassette)
(Note 1) (Note 2)
When attaching to
CPU unit Ethernet AFP7CCET1 35 mA or less
Analog I/O cassette AFP7FCA21 75 mA or less
Analog input cassette AFP7FCAD2 40 mA or less
Add-on Cassette
(Function Cassette) Thermocouple input cassette AFP7FCTC2 45 mA or less
16-point terminal block, 5 to 24 V DC AFP7X16DW 25 mA or less
32-point MIL connector, 24V DC AFP7X32D2 30 mA or less
Input
Unit DC Input
64-point MIL connector, 24V DC AFP7X64D2 35 mA or less
Relay
output 16-point terminal block AFP7Y16R 180 mA or less
16-point terminal block, sink type AFP7Y16T 35 mA or less
32-point MIL connector, sink type AFP7Y32T 50 mA or less
64-point MIL connector, sink type AFP7Y64T 75 mA or less
16-point terminal block, source type AFP7Y16P 35 mA or less
32-point MIL connector, source type AFP7Y32P 50 mA or less
Output
Unit Transistor
output
64-point MIL connector, source type AFP7Y64P 75 mA or less
Input 32-point / output 32-point MIL
connector, sink type AFP7XY64D2T 55 mA or less
I/O mixed unit Input 32-point / output 32-point MIL
connector, source type AFP7XY64D2P 55 mA or less
(Continued on the next page)
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1-8
Overview
Product name Model number Current
consumption (mA)
Analog Input Unit 4ch AFP7AD4H 100 mA or less
Analog Output Unit 4ch AFP7DA4H 250 mA or less
2-ch type AFP7HSC2T 65 mA or less
High-speed Counter
Unit 4-ch type AFP7HSC4T 65 mA or less
2-axis, open collector output AFP7PG02T 65 mA or less
4-axis, open collector output AFP7PG04T 65 mA or less
2-axis, line driver output AFP7PG02L 65 mA or less
Pulse Output Unit
4-axis, line driver output AFP7PG04L 65 mA or less
2-axis, open collector output AFP7PP02T 120 mA or less
4-axis, open collector output AFP7PP04T 120 mA or less
2-axis, line driver output AFP7PP02L 120 mA or less
Positioning Unit
4-axis, line driver output AFP7PP04L 120 mA or less
Serial Communication Unit AFP7NSC 50 mA 以下
RS-232C x 1ch AFP7CCS1 20 mA 以下
RS-232C x 2ch AFP7CCS2 40 mA 以下
RS-422 / 485 x 1ch AFP7CCM1 30 mA 以下
RS-422 / 485 x 2h AFP7CCM2 60 mA 以下
Extension Cassette
(Communication
Cassette) (Note 1)
(Note 2)
When attaching to
Serial
Communication Unit RS-232C x 1ch
RS-485 x 1ch AFP7CCS1M1 50 mA 以下
PHLS master unit AFP7RMTM 85 mA or less
Programmable display GT series (5V DC type) (Note 3) - 100 mA or less
(Note 1) Power consumption indicated under "Add-on Cassette" refers to the current consumption increment of the
CPU unit following addition of the relevant cassette.
(Note 2) The consumption current of add-on cassette (communication cassette) varies according to the unit to which
the cassette is attached (CPU unit or serial communication unit).
(Note 3) Power consumption indicated under "Display" refers to the current consumption increment of the CPU unit
following connection of a GT series display (5V power supply type) to the GT power supply terminal of the CPU
unit. For GT series displays (24V power supply type), please see their respective hardware specifications.
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1.3 Selection of Power Supply and Restrictions on Combination
1-9
1.3.2 Power Supply for External Circuit
The 24 VDC power supply used as the input power supply of the input units and the output
circuit driving power of the output units are supplied from the external terminal of each unit.
Unit’s current consumption table (24V)
Product name Model name Current
consumption (mA)
16-point terminal block, 5 to 24 V DC AFP7X16DW 6 mA per point
32-point MIL connector, 24V DC AFP7X32D2 2.7 mA per point
Input
Unit
(Note 1) DC Input
64-point MIL connector, 24V DC AFP7X64D2 2.7 mA per point
Relay output 16-point terminal block AFP7Y16R -
16-point terminal block, sink type AFP7Y16T 70 mA or less
32-point MIL connector, sink type AFP7Y32T 110 mA or less
64-point MIL connector, sink type AFP7Y64T 140 mA or less
16-point terminal block, source type AFP7Y16P 70 mA or less
32-point MIL connector, source type AFP7Y32P 130 mA or less
Output
Unit Transistor
output
64-point MIL connector, source type AFP7Y64P 180 mA or less
Input 32-point / output 32-point MIL connector, sink
type AFP7XY64D2T Input 2.7 mA per point Output 70 mA
I/O mixed
unit Inupt 32-point / output 32-point MIL connector, source
type AFP7XY64D2P Input 3.4 mA per point Output 90 mA
(Note 1) Figures for input unit indicate current that flows into the internal circuit. Figures for other units indicate current
values required for driving the internal circuit. This value does not include the load current of the output unit.
(Note 2) For current consumption of a 24 V power supply used for the I/O circuits of high-speed counter unit, pulse
output unit and positioning unit, please see the User’s Manual of each unit.
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1-10
Overview
1.4 Programming Tools
Required tools
1. Tool software FPWIN GR7
Dedicated to the FP7 series
Used for program editing, debugging and documentation.
2. PC connection cable
Use a commercial cable.
Cable type Length
USB 2.0 cable (A:miniB) Max. 5m
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2
Names and Functions of
Parts
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2-2
Names and Functions of Parts
2.1 CPU Unit
CPS4E/CPS3E/CPS3 CPS41E/CPS31E/CPS31
CPS41ES/CPS31ES/CPS31S
Names and functions of parts
(1) Operation monitor LEDs
Body display LED
color Contents
- Blue Turns on when the CPU unit power is ON.
RUN Green Turns on in the RUN mode. Blinks during forced input/output.
PROG. Green Turns on in the PROG. mode.
SD Green Turns on while sending data from the COM.0 port.
COM.0 RD Green Turns on while receiving data from the COM.0 port.
SD Green Turns on while accessing the SD memory card.
CARD Green Turns on while operation by the SD memory card is selected.
COPY Green Turns on during the COPY operation.
ERROR Red Turns on when an error has been detected through self-diagnosis.
ALARM Red
Turns on if a hardware error occurs, or operation slows because of the program,
and the watchdog timer is activated.
Note) The layout of the operation monitor LEDs in Ver.1 of the CPU unit is different from that in Ver.2.
(2) Add-on cassette (Optional)
Attach an optional Add-on Cassette (Communication Cassette or Function Cassette).
(3) COM0 port terminal
3-wire RS-232C port
(4) GT power supply terminal
For our programmable display "GT series", either 5V DC or 24V DC can be used.
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