Panasonic DP-2000 User manual

Order Number: MGCS010301C0
H21
Digital Copier
DP-2000/2500/3000

Table of Contents
3
Specifications Table...................................6
1.1. Copy Function...........................................6
1.2. Fax, Printer and Internet Fax Functions .17
1.3. System Combination...............................26
1.4. Options List.............................................27
1.5. External View..........................................28
1.6. Assembling Figure..................................30
1.7. Control Panel..........................................32
1.8. Fans and Motors.....................................34
1.9. Sensors...................................................35
1.10. Clutches and Switches ...........................36
1.11. PC Boards ..............................................36
Disassembly Instructions.........................37
2.1. General Disassembly Flowchart.............37
2.2. Disassembly Instructions........................40
2.3. Screw Identification Template...............101
Maintenance, Adjustments
and Check Points...................................104
3.1. Required Tools ....................................104
3.2. Periodic Maintenance Points................104
3.3. Periodic Maintenance Check List .........107
3.4. Updating the Firmware .........................109
3.5. Glossary of Electrical Abbreviations .....114
3.6. SC PC Board........................................129
3.7. PNL1 PC Board....................................195
3.8. PNL2 PC Board....................................202
3.9. PNL3 PC Board....................................203
3.10. PNL4 PC Board....................................204
3.11. SCN PC Board......................................207
3.12. LPC PC Board......................................214
3.13. ADF PC Board......................................237
3.14. EP PC Board ........................................242
3.15. CONS PC Board (For DP-3000 Only) ..243
3.16. CCD PC Board .....................................245
3.17. FXB PC Board......................................246
3.18. PRIF PC Board.....................................248
3.19. LCU/LCE PC Board..............................249
3.20. SRU PC Board......................................251
3.21. LSU PC Board......................................252
3.22. SORT PC Board...................................253
3.23. HTC PC Board......................................254
3.24. HTC2 PC Board....................................256
3.25. HCE PC Board (For 200V only)............257
3.26. HVPS....................................................258
3.27. Main LVPS PC Board...........................259
3.28. Option LVPS PC Board........................260
3.29. ILS PC Board .......................................261
3.30. EXFD PC Board...................................262
3.31. INV PC Board.......................................265
3.32. IPC PC Board.......................................266
3.33. SDRM PC Board..................................267
3.34. SNS PC Board .....................................268
3.35. Finisher Unit.........................................269
3.36. CST2 PC Board ...................................270
3.37. CST3 PC Board ...................................275
3.38. G3B PC Board .....................................283
3.39. LANB PC Board ...................................285
3.40. LANC PC Board...................................286
Troubleshooting.....................................287
4.1. Initial Troubleshooting Flowchart .........287
4.2. Improper LCD Display..........................288
4.3. Information Codes (INFO. CODES).....289
4.4. Printed Copy Quality Problems............303
4.5. Document Feeder (ADF)......................321
4.6. Communications ..................................326
4.7. Troubleshooting the LAN Interface ......335
4.8. Error Codes (For Copier) .....................349
4.9. Information Codes Table
(For Facsimile) .....................................357
4.10. Diagnostic Codes (For Facsimile)........363
4.11. Troubleshooting
(For PCL 6 Emulation Kit) ....................370
Service Modes.......................................372
5.1. Service Modes (For Copier).................372
5.2. Service Modes (For Fax)......................404
System Description................................463
6.1. Mechanical Operation ..........................463
6.2. Automatic Document Feeder ...............465
6.3. Receive Mechanism.............................469
6.4. Electrical Circuit Explanation................480
Exploded View & Parts List ...................509
7.1. Country Codes ..................................... 509
7.2. Control Panel Unit................................510
7.3. Scanner Unit ........................................514
7.4. Electrical Parts .....................................517
7.5. Frame Parts .........................................521
7.6. Cover Assembly...................................524

Table of Contents
4
7.7. Stand for 1-4 Paper Tray Configuration527
7.8. Cartridge Unit........................................529
7.9. Paper Tray............................................532
7.10. Drive Unit..............................................534
7.11. Fuser Unit.............................................536
7.12. Paper Feed Module..............................539
7.13. Paper Transportion...............................542
7.14. Paper Transport Unit ............................545
7.15. Automatic Duplex Unit ..........................547
7.16. Dual-Path Exit Guide Unit.....................549
7.17. Inverting Automatic Document
Feeder (1/3)..........................................551
7.18. Inverting Automatic Document
Feeder (2/3)..........................................554
7.19. Inverting Automatic Document
Feeder (3/3)..........................................557
7.20. PC Boards/ Harnesses .........................560
7.21. 1-Bin Finisher (1/9)...............................565
7.22. 1-Bin Finisher (2/9)...............................567
7.23. 1-Bin Finisher (3/9)...............................569
7.24. 1-Bin Finisher (4/9)...............................571
7.25. 1-Bin Finisher (5/9)...............................574
7.26. 1-Bin Finisher (6/9)...............................576
7.27. 1-Bin Finisher (7/9)...............................578
7.28. 1-Bin Finisher (8/9)...............................580
7.29. 1-Bin Finisher (9/9)...............................582
7.30. Packing and Accessories......................584
7.31. 1-Bin Finisher Packing and
Accessories ..........................................586
7.32. 2nd/3rd/4th Paper Feed Module...........588
7.33. ADF Packing and Accessories .............591
7.34. Automatic Document Feeder (1/3)........593
7.35. Automatic Document Feeder (2/3)........596
7.36. Automatic Document Feeder (3/3)........599
7.37. PCL6 Emulation Kit...............................601
7.38. 10/100 Ethernet Interface/Internet
Fax Kit .........................603
........................605
.........................609
7.41. Stand Hardware (For USA Only)..........611
Installation..............................................613
8.1. Precautions During Set Up ...................613
8.2. Unpacking.............................................613
8.3. Installation Procedure...........................613
8.4. Adjustment............................................617
Options and Supplies ............................620
9.1. Installing the Electronic Sorting Board
(DA-ES200) [For DP-2000 only]...........620
9.2. Installing the Fax Communication Kit
(DA-FG230)..........................................621
9.3. Installing the 2nd G3 Fax Communication
Port Kit (DA-FG231).............................626
9.4. Installing the 10/100 Ethernet Interface /
Internet Fax Kit (DA-NE200) ................629
9.5. Installing the Handset Kit (UE-403171/
UE-403172) and the Handset
Mounting Kit (UE-408004-AU) .............632
9.6. Installing the Parallel Port Interface Kit
(DA-PC200)..........................................636
9.7. Installing the PCL6 Emulation Kit
(DA-PC210)..........................................638
9.8. Installing the Sorting Image Memory
8/16/128 MB (DA-SM08B/16B/28B).....640
9.9. Installing the Expansion Flash Memory
Card 4/8 MB (UE-410047/410048) ......642
9.10. Installing the Platen Cover (DA-UC200)643
9.11. Installing the Automatic Document
Feeder and the Inverting Automatic
Document Feeder (DA-AS200/AR250) 644
9.12. Installing the Stand for 1-Paper Tray
Configuration (DA-DA200-PA) .............650
9.13. Installing the Stand for 2-Paper Tray
Configuration (DA-DA210-PA) .............652
9.14. Installing the 3rd Paper Feed Module
and the Stand for 3-Paper Tray
Configuration
(DA-DS210/DS215, DA-DA220-PA) ....654
9.15. Installing the 2nd/4th Paper Feed Module
(DA-DS200) [For DP-2000/2500 Only] and
the Stand for 4-Paper Tray
Configuration (DA-DA230-PA) .............657
9.16. Installing the 2nd/4th Paper Feed Module
and the Stand for 4-Paper Tray
Configuration
(DA-DS205, DA-DA230-PA) ................661
9.17. Installing the Plain Stand (DA-D250) :
For USA only........................................665
9.18. Installing the Base Plate with Casters
(DA-D200) : For USA only....................667
9.19. Installing the Plain Cabinet (DA-DE200) :
For USA only........................................670
9.20. Installing the Dual-Path Exit Guide Unit
(DA-FK200)..........................................674
9.21. Installing the Paper Transport Unit
(DA-FK210)..........................................679
9.22. Installing the Automatic Duplex Unit
(DA-MD200).........................................682

Table of Contents
5
9.23. Installing the Exit Tray [Inner]
(DA-XN200)..........................................688
9.24. Installing the Exit Tray [Outer]
(DA-XT200)...........................................690
9.25. Installing the 1-Bin Finisher
(DA-FS200/FS205, DA-FS200S)..........691
9.26. Replacing the EP-ROM on the
1-Bin Finisher (DA-FS200-PUA)...........704
9.27. Installing the Dehumidifier Heater Kit ...705
9.28. Installing the Key Counter Cable Kit
(DA-KH200)..........................................710
9.29. Replacing the OPC Drum.....................712
Finisher..................................................716
10.1. Overview...............................................716
10.2. Operations............................................723
10.3. Maintenance.........................................768
10.4. Troubleshooting....................................798
General Network Information.................806
11.1. Network Protocol ..................................806
11.2. Layer Functions and Technology..........808
11.3. Network Layer.......................................812
11.4. Transport Layer ....................................816
11.5. Upper Layer..........................................818
11.6. SMTP (Simple Mail Transfer Protocol).823
11.7. ITU T.37 and RFC2305 ........................824
11.8. Communication Protocols.....................830
11.9. POP (Post Office Protocol Version 3)...833
11.10.Troubleshooting from a PC...................836
11.11.Verifying the Configuration and Mail
Account Type (SMTP or POP)..............837
Schematic Diagram ...............................838
12.1. General Circuit Diagram System
Circuit....................................................838
12.2. General Circuit Diagram Printer
Circuit....................................................842
12.3. SC PC Board........................................846
12.4. LPC PC Board (DP-2000/2500)............875
12.5. LPC PC Board (DP-3000).....................883
12.6. FXB PC Board......................................891
12.7. SORT PC Board...................................897
12.8. ADF PC Board......................................902
12.9. CONS PC Board...................................904
12.10.CCD PC Board (DP-2000/2500)...........905
12.11.CCD PC Board (DP-3000)....................906
12.12.CST2 PC Board (DP-2000/2500) .........907
12.13.CST2 PC Board (DP-3000)..................908
12.14.CST3 PC Board (DP-2000/2500).........909
12.15.CST3 PC Board (DP-3000)..................913
12.16.EXFB PC Board ...................................917
12.17.ILS PC Board .. .....................918
12.18.LFB PC Board. .....................919
12.19.PNL1 PC Board .....................920
12.20.PNL2 PC Board .....................926
12.21.PNL3 PC Board .....................928
12.22.PNL 4 PC Boar .....................929
12.23.PRIF PC Board .....................935
12.24.SCN PC Board .....................938
12.25.SDRM PC Boar .....................941
12.26.SNS PC Board .....................942
12.27.PDL PC Board. .....................943
12.28.G3B PC Board .....................951
12.29.LANB PC Board .....................961
12.30.LANC PC Boar .....................971
12.31.LCU PC Board .....................972
12.32.LCE PC Board. .....................973
12.33.SRU PC Board.....................................974
12.34.HTC PC Board .....................................976
12.35.HCE PC Board.....................................977
12.36.MAIN LVPS PC Board (100V)..............978
12.37.MAIN LVPS PC Board (200V)..............979
12.38.OPTION LVPS PC Board (100V).........980
12.39.OPTION LVPS PC Board (200V).........981
12.40.Finisher Unit General Circuit Diagram..982
12.41.Finisher Controller Circuit Diagram......983

512
Fig. 1 Control Panel Unit
(For DP-2500/3000)
KACDEFGHIJB
8
1
3
4
5
6
7
222
115
102
B1
105
126
114
101
104
119
118
103
19120
1908
1909
123
127
124
19125
7B
112
125
1907
19
1909
7B 7B
7B 2K
113
1914
19121
128
1910
116
122
121 120
7B
117
107
119
108
109
110
111
106
SC
CN108
PNL3
CN70
To
123
To
124
PNL1
CN61
PNL1
CN66
PNL1
CN63

DER NO. MGCS011101G0
Digital Copier
DP-2000/25 3000
Please file and use this manual together with the service manual for Model No. DP-2000/2500/3000, Order No.
MGCS000901C0.
© 2001 Matsushita Graphic Communication Systems, Inc.
All rights reserved. Unauthorized copying and distribution is
a violation of law.

Table of Contents
3
System Description....................................5
1.1. Electrical Circuit Explanation....................5
1.2. Power On Initial Flow Chart....................34
Schematic Diagram .................................41
2.1. General Circuit Diagram
System Circuit.........................................41
2.2. General Circuit Diagram
Printer Circuit..........................................45
2.3. SC PC Board..........................................49
2.4. LPC PC Board (DP-2000/2500)..............80
2.5. LPC PC Board (DP-3000).......................88
2.6. FXB PC Board........................................96
2.7. SORT PC Board...................................102
2.8. ADF PC Board......................................107
2.9. CONS PC Board (DP-3000).................109
2.10. CCD PC Board (DP-2000/2500)...........110
2.11. CCD PC Board (DP-3000)....................111
2.12. CST2 PC Board (DP-2000/2500) .........112
2.13. CST2 PC Board (DP-3000) ..................113
2.14. CST3 PC Board (DP-2000/2500) .........114
2.15. CST3 PC Board (DP-3000) ..................118
2.16. EXFB PC Board....................................122
2.17. ILS PC Board........................................123
2.18. LFB PC Board.......................................124
2.19. PNL1 PC Board....................................125
2.20. PNL2 PC Board....................................131
2.21. PNL3 PC Board....................................133
2.22. PNL4 PC Board....................................134
2.23. PRIF PC Board.....................................140
2.24. SCN PC Board......................................143
2.25. SDRM PC Board...................................146
2.26. SNS PC Board......................................147
2.27. EP PC Board ........................................148
2.28. G3B PC Board......................................156
2.29. FRM PC Board .....................................166
2.30. LANB PC Boa
2.31. LANC PC Boa
2.32. LCU PC Board
2.33. LCE PC Board......................................179
2.34. SRU PC Board......................................180
2.35. HTC PC Board......................................182
2.36. HCE PC Board......................................183
2.37. RLB PC Board......................................184
2.38. MAIN LVPS PC Board (100V)..............185
2.39. MAIN LVPS PC Board (200V)..............186
2.40. OPTION LVPS PC Board (100V).........187
2.41. OPTION LVPS PC Board (200V).........188
2.42. Finisher Unit General Circuit
Diagram................................................189
2.43. Finisher Controller Circuit Diagram......190
Electrical Circuit Diagram & Parts List...201
3.1. Country Codes ..................................... 201
3.2. SC PC Board (DP-2000)......................202
3.3. SC PC Board (DP-2500/3000).............222
3.4. LPC PC Board (DP-2000/2500)...........243
3.5. LPC PC Board (DP-3000)....................250
3.6. FXB PC Board......................................258
3.7. SORT PC Board...................................263
3.8. ADF PC Board .....................................266
3.9. iADF PC Board.....................................267
3.10. CONS PC Board (DP-3000).................269
3.11. CST2 PC Board (DP-2000/2500).........270
3.12. CST2 PC Board (DP-3000)..................271
3.13. CST3 PC Board (DP-2000/2500).........272
3.14. CST3 PC Board (DP-3000)..................274
3.15. EXFD PC Board...................................277
3.16. ILS PC Board .......................................278
3.17. LFB PC Board......................................278
3.18. PNL1 PC Board....................................279
3.19. PNL2 PC Board....................................283
3.20. PNL3 PC Board....................................284
3.21. PNL4 PC Board....................................285
3.22. PRIF PC Board ....................................290
3.23. SCN PC Board (DP-2000/2500) ..........292
3.24. SCN PC Board (DP-3000) ...................295
3.25. SDRM PC Board (8MB) .......................298
3.26. SDRM PC Board (16MB) .....................298
3.27. SDRM PC Board (128MB) ...................299
3.28. SNS PC Board .....................................299
3.29. EP PC Board........................................300
rd .....................................305
ard...................................312
3.32. LANC PC Board...................................318
3.33. LCU PC Board .....................................319
3.34. LCE PC Board......................................321
3.35. SRU PC Board.....................................325
3.36. HTC PC Board .....................................328
3.37. HTC2 PC Board...................................329
3.38. HCE PC Board.....................................329
3.39. RLB PC Board......................................330

Table of Contents
4
3.40. FRM PC Board .....................................330
3.41. MAIN LVPS PC Board (100V)..............331
3.42. MAIN LVPS PC Board (200V)..............334
3.43. OPTION LVPS PC Board (100V) .........338
3.44. OPTION LVPS PC Board (200V) .........339

201
3 Electrical Circuit Diagram & Parts List
3.1. Country Codes
Note:
1. This parts list is provisional issue for each countries. Please contact local Panasonic company to get
correct part number.
2. Important safety notice
Components identified by mark have special characteristics important for safety.
When replacing any of these components, use only manufacturer’s specified parts.
AA Austria ED Egypt
AB England EE Italy
AC Canada YA Panama, Peru, Chile, Argentina,
Brazil (200 VAC)
AD Denmark
AE Taiwan YB Berkele
AF Finland YC Universal 200 VAC Version
AG Germany YE Indonesia
AH Netherlands YF Poland
AJ Spain YG Greece
AK Hong Kong YH Hungary
AL Australia YJ Czechoslovakia
AM Switzerland YM Malaysia
AN Norway YN Philippines, India
AP Portugal YR Russia
AQ Ireland YS Saudi Arabia
AR Belgium YT Thailand
AS Sweden YU U.A.E.
AT Turkey YV China
AU USA, Puerto Rico YW South Africa
AV France YX Singapore
AW New Zealand YY Mexico, Panama, Brazil (100 VAC)