Panasonic EY45A2 User manual

© Panasonic Corporation 2014. All rights reserved.
Unauthorized copying and distribution is a violation
of law.
Order Number PTD1402X36CE
Cordless Multi Purpose Cutter
Model No. EY45A2
Europe
Oceania
TABLE OF CONTENTS
PAGE PAGE
1 Warning -------------------------------------------------------------- 2
2 Specifications ----------------------------------------------------- 2
3 Troubleshooting Guide ----------------------------------------- 3
4 Disassembly and Assembly Instructions ---------------- 6
5 Wiring Connection Diagram ---------------------------------15
6 Schematic Diagram ---------------------------------------------15
7 Exploded View and Replacement Parts List -----------16

2
1Warning
Caution:
• Pb free solder has a higher melting point that standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please
use a soldering iron with temperature control and adjust it to 750 ± 20°F (400 ± 10°C). In case of using high temperature solder-
ing iron, please be careful not to heat too long.
• Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
2 Specifications
NOTE:
Weight indication
Greater than or equal to 1kg:indicated by 0.05kg.
Less than 1kg :indicated by 0.01kg.
NOTE:
This chart may include models that are not available in your area.
Please refer to the latest general catalogue.
For the dealer name and address, please see the included warranty card.

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3 Troubleshooting Guide
3.1. Troubleshooting Guide

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3.2. Trial Operation (After Checking Troubleshooting Guide)
3.2.1. Assembly
• Confirm if there is no gap between housing A and B by pinching lead wires.
• There is no dust or deformation on battery terminals.
• Confirm all screws are tightened firmly.
• Verify that the cutting blades are not cracked.
• Verify that the hex wrench has been stowed in the storage slot in housing B.
3.2.2. Operation
• Check whether the switch function operate properly.
• Check the smooth movement of lower guard, switch button and off-lock lever.
• Check whether the tool become hot in a short operation.
• Verify that the brake engages when the trigger is released. Repeat this process about 10 times.
3.2.3. Integrity
• With the switch activated, shake the tool back and forth and up and down and verify that its sound does not change excessively.
• Check for the presence of any dirt or foreign matter from the repair process on the outside of the tool.

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4 Disassembly and Assembly Instructions
*To assemble the tool, start with 4-10 and proceed to 4-1
4.1. Removing the Blade
4.2. Removing the safety cover B, front cover assembly and transparent
cover

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4.3. Removing the safety cover and lower guard

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4.4. Removing the base

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4.5. Removing the housing B
4.6. Removing the interior components

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4.7. Removing the driving assembly from the motor
4.8. Removing the switch and LED light from, and reattaching them to, the
module assembly

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4.9. Removing the mid gear assembly and thrust plates
4.10. Apply grease (SUNLIGHT No.2 )to the gear box A assembly, mid gear
assembly, and thrust plates

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4.11. Wiring and Assembly Points

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5 Wiring Connection Diagram
6 Schematic Diagram

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7 Exploded View and Replacement Parts List
7.1. Exploded View

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7.2. Replacement Prts List
Safety Ref. No. Part No. Part Name & Description Quantity Remarks
1 DUST CASE ASSEMBLY WEY45A2X3047 1
2 HEX WRENCH WEY3542K7867 1
3 FLANGE SOCKET WEY3530K6256 1 (M5*12)
4 OUTER WASHER WEY3501K1176 1
5 INNER WASHER WEY3503L1166 1
6 TAPPING SCREW WEY4542L9257 1 (K2*10)
7 TAPPING SCREW WEY45A2L9037 13 (3*20), (13PCS/PK)
8 FRONT COVER WEY45A2X3107 1
9 SAFETY COVER B WEY45A2H3138 1
10 TAPPING SCREW WEY3503S9386 1 (4*40)
11 RING WEY45A2S0637 1 (ϕ4.2)
12 LOWER GUARD STOPPER WEY45A2K1747 1
13 WASHER WEY4542Y6457 1 (ϕ4)
14 TRANSPARENT COVER WEY4542X3118 1
15 SAFETY COVER A WEY45A2H3127 1
16 STOP RING WEY3503L0426 1
17 TAPPING SCREW WEY45A2L9027 1 (K3*12)
18 WASHER WEY4542S6457 1 (ϕ3)
19 SPRING WEY3503L0926 1
20 LOWER BLADE GUARD WEY3530K1198 1
21 DEPTH ADJUSTING NUT WEY3503K0896 1
22 SQUARE SCREW WEY4542L6537 1 (M5)
23 WASHER WEY45A2S6397 1 (ϕ5)
24 SPRING WASHER WEY45A2S6447 1 (ϕ5)
25 ADJUSTING BOLT WEYT502K6487 1
26 SPRING WEY3503K0196 1
27 SPRING PIN WEY3500K0356 1
28 BASE WEY4542S3427 1
29 HOUSING AB SET WEY45A2H3079 1 (For EUROPE)
29 HOUSING AB SET WEY45A2H3070 1 (For OCEANIA)
30 O RING WEY3530L0976 1
31 TAPPING SCREW WEY3503K6206 1 (K4*20)
32 TORX SEMS SCREW WEY45A2S6087 2 (5*9), (2PCS/PK)
33 SPINDLE LOCK BUTTON WEY4542H0367 1
34 LOCK BUTTON SPRING WEY3500K0196 1 (15.4*37)
35 OFF LOCK SPRING WEYT502L0916 1
36 OFF LOCK LEVER WEY4542H3237 1
37 MOTOR SWITCH ASSEMBLY WEY45A2L1008 1
38 MODULE ASSEMBLY WEY45A2L2107 1
39 LED ASSEMBLY WEY4542L2118 1
40 GEAR BOX A ASSEMBLY WEY45A2K1767 1
41 THRUST PLATE WEY3503L0846 1
42 MID GEAR ASSEMBLY WEY45A2L1437 1
43 GEAR BOX B ASSEMBLY WEY45A2K1797 1
- BATTERY PACK COVER WEY9L40R2788 1
- TOOL CASE WEY9642A7018 1
- OPERATING INSTRUCTIONS WEY45A2K8109 1
- SUNLIGHT GREASE WEY6705X5527 1
- GREASE (PERMALUB) WEY003W8957 1