Panasonic EYFLA4 User manual

Guides, Instruction, Tool Certification Guide & Worksheets
Table of Contents
Page
Number
Identifying Joint Type……………………………………………………… 3
Remote Control Setup…………………………………………………….. 4
Remote Programming Guides……………………………………………. 5-7
Setup Work Sheet…………………………………………………………. 8
Mechanical Pulse
- Verifying MPT tools on Applications………………………....... 10-11
- Reinstating MPT tools on Applications ……………………….. 12-13
- MPT Torque Graphs by Joint type…………………………….. 14-14
AccuPulse
-AccuPulse setup…………………………………………………. 17
-Verifying AccuPulse on Applications…………......................... 18-19
-Reinstating AccuPulse on Applications……………………….. 20-21
-AccuPulse Torque Graphs by Joint type…………………….... 22-23
Precision Clutch Tool
- Verifying Clutch Tools on Applications……….......................... 25-26
Low Torque Clutch Tools
- Programming Instruction EY7411…………………………........ 27
Warranty and Service
- Warranty and Service forms…………………………………….. 28-29
Panasonic Life Solutions Company of America Assembly Tools Division
2 Riverfront Plaza 5th Floor Newark, NJ 07102
www.panasonic.com/assemblytools

Identifying Joint Types
Panasonic Life Solutions Company of America Assembly Tools Division
2 Riverfront Plaza 5th Floor Newark, NJ 07102
www.panasonic.com/assemblytools

Programming the tool with the remote control
1. Cycle Power –Remove then re-install the battery on the tool.
2. Enter Program Mode –On the tool,
•press and hold down the “Light Button” while pulling and releasing the tool’s “Trigger/Switch”
you can then release both buttons.
•The display starts blinking, the tool is now in program mode.
•If the display is solid, return to step one.
3. Edit Programmable Features –While the display is flashing,use the remote control to change feature
settings according to the charts on the next pages.
Two-Way communication capable Tool Models:
EYFLA7AR, EYFLA8PR/CR/AR, EYFLA9PR/CR and EYFMA2PR/CR
(Please refer to the Owner's Manual for further instruction beyond Best Practices)
These models can operate in both One-Way mode or Two-Way mode.
•One-Way communication mode –The Remote control is used to change tool settings.
•Two-Way communication mode –The Qualifier will change tool features and will override any settings
made by the remote control.
Each press of the A,B,C or D buttons on the remote control will cycle through the sub-
menus.
The + and –buttons change the sub menu feature values
The blue button is the Save button. Press this button after features are selected to
save changes.
Remote Control Setup
On the back is a quick
reference for each of the
buttons.
Panasonic Life Solutions Company of America Assembly Tools Division
2 Riverfront Plaza 5th Floor Newark, NJ 07102
www.panasonic.com/assemblytools

EYFLA4 | EYFLA5 | EYFLA6 | EYFMA1
Quick Programming guide
Number
of Push
1~30: Shut-off
F: Non shut-off
L1: Stage 1 Select stage with ＋/－button. Initial setting is 「L1」
L2: Stage 2 L1: For applications with no pulses before the flush point (fragile material)
L2: For applications when the tool pulses before achieving flush point
0～30 = OFF
1～3.0 = .1 tp 3.0 sec
1 time Restore Factory Defaults F All settings return to initial setting. On "F" press "Save" (Blue Button)
C0: OFF Select stage with ＋/－button. Initial setting is 「C0」
C1: ON
In the event that wireless communicationcannot be completed between the tool and the
qualifier, the tool will be disabled and cannot be operated.
D1 time Tool Model Number Model Number Will display model number
Button
Setting Mode
Tool display
Description
A
0
Torque setting
Select stage with ＋/－button. Initial setting is 「F」
1 time
Flush Detection Mode
Setting
B
2 times
Out Of Range/Anti-Theft
Select stage with ＋/－button. Initial setting is 「0」
C
1 times
Rehit Prevention
EYFNA1 | EYFPA1
Quick Programming guide
Number
of Push
1~30: Shut-off
F: Non shut-off
L1: Stage 1 Select stage with ＋/－button. Initial setting is 「L1」
L2: Stage 2 L1: For applications with no pulses before the flush point (fragile material)
L2: For applications when the tool pulses before achieving flush point
b0: No buzzer
b1: Buzzer with OK
b2: Buzzer with NOK
d1: by LED button (for
d2: by trigger switch
0～30 = Off Select stage with ＋/－button. Initial setting is 「0」
1～3.0 = .1 to 3.0 sec If the clutch is activated before the programmable minimum runtime,
the tool alerts the operator to a NOK fastening. (0.1sec. per stage)
P0: Variable speed (ON) Select stage with ＋/－button. Initial setting is 「P0」
P1: Single speed (OFF) Speed can be controlled by use of the trigger.
1 time Restore Factory Default F All settings return to initial setting. On "F" press the "Save" (Blue Button)
0～99 = Off Select stage with ＋/－button. Initial setting is 「0」
1-99 = 10,000-990,000
When total fastening times are within 1 hour of preset maintenance interval, tool’s display blinks
notifying the operator.
Run Downs Once tool reaches the preset interval, the tool is looked out from further use.
C0: OFF Select stage with ＋/－button. Initial setting is 「C0」
C1: ON
In the event that wireless communication cannot be completed between the tool and the
qualifier, the tool will be disabled and cannot be operated.
R0: OFF Select stage with ＋/－button. Initial setting is「R0」
R1: 360°reverce (ON)
Tool first reverses 360 degree, aligning the threads, greatly reducing the possibility of cross
threads.
B
D
1 time
Cross thread reduction
C
2 times
Maintenance interval alarm
3 times
Out of range disable
function
1 Times
LED Light
Select stage with +/- button. Initial setting is 「d1」
Variable speed control
2 times
Rundown error detecting
3 times
Button
Setting Mode
Tool display
Description
A
0
Torque setting
Select stage with ＋/－button. Initial setting is 「F」
1 time
Flush (Snug torque)
detection mode setting
2 times
Buzzer setting
Select stage with ＋/－button. Initial setting is 「b0」
Mechanical Pulse
Panasonic Life Solutions Company of America Assembly Tools Division
2 Riverfront Plaza 5th Floor Newark, NJ 07102
www.panasonic.com/assemblytools

EYFLA7 | EYFLA8 | EYFLA9 | EYFMA2
Quick Programming guide
AccuPulse
Panasonic Life Solutions Company of America Assembly Tools Division
2 Riverfront Plaza 5th Floor Newark, NJ 07102
www.panasonic.com/assemblytools

EYFG1N | EYFG2N | EYFG3N
Quick Programming guide
Clutch Tools
Number
of Push
80 = Full speed Select stage with ＋/－button. Initial setting is 「80」
15~80: 10 rpm each Adjustable speed in 10 rpm increments
b0: No buzzer
b1: Buzzer with OK
b2: Buzzer with NOK
L1: by LED button (5min)
L2: by trigger switch
0～30 = Off Select stage with ＋/－button. Initial setting is 「0」
1～3.0sec = .1 to 3.0sec
P0: Variable speed (ON) Select stage with ＋/－button. Initial setting is 「P0」
P1: Single speed (OFF) Speed can be controlled by use of the trigger.
1 time Restore Factory Defaults F All settings return to initial setting. On "F" press "Save" (Blue Button)
0～99 = Off Select stage with ＋/－button. Initial setting is 「0」
1-99 = 10,000-990,000
When total fastening times are within 1 hour of preset maintenance interval, tool’s display blinks
notifying the operator.
Run Downs Once tool reaches the preset interval, the tool is locked out from further use.
C0: OFF Select stage with ＋/－button. Initial setting is 「C0」
C1: ON
In the event that wireless communication cannot be completed between the tool and the
qualifier, the tool will be disabled and cannot be operated.
R0: OFF Select stage with ＋/－button. Initial setting is「R0」
R1: 360°reverce (ON)
Tool first reverses 360 degree, aligning the threads, greatly reducing the possibility of cross
threads.
0～30 = Off Select stage with ＋/－button. Initial setting is 「U」
1～30 = .1 to 3.0sec High speed run down time starts on trigger pull then automatically downshifts to 300 rpm
Select stage with +/- button. Initial setting is 「L1」
B
D
1 time
Cross thread reduction
2 times
Auto Down Shift
C
2 times
Maintenance interval alarm
3 times
Out of range disable
function
Variable speed control
2 times
Rundown error detecting
3 times
1 Times
LED Light
Button
Setting Mode
Tool display
Description
A
0
Speed Setting
1 times
Buzzer setting
Select stage with ＋/－button. Initial setting is 「b0」
* A clutch adjustment tool is required for torque settings.
1. Rotate the clutch adjustmenttool CW to open the tamper resistant door.
2. Flip the clutch adjustment tool over to adjust the clutch to the desired torque.
3. Rotating the clutch adjustment tool clockwise will increase torque and counter clockwise to
decrease torque.
4. Once the desired torque is set, remember to close the tamper resistant door rotating the
clutch adjustment tool CCW.
Panasonic Life Solutions Company of America Assembly Tools Division
2 Riverfront Plaza 5th Floor Newark, NJ 07102
www.panasonic.com/assemblytools

Application
Tool Info
Accessories
Residual Audit
Setup Worksheet
Production Floor Information
Calibration Unit Settings
Single Tool Worksheet
Calibration Lab Information
Brand of Sockets /Extensions /Etc.
Apex
Sockets /Extensions /Etc.
Audit
13mm
Certification Results (Nm (+/- %or +/- Nm))
20 +/-20%
Flush Point (L1/L2)
L2
Tool Program Setting (1~30)
18
Accessories
Target Torque
20
Torque High Limit
23
Torque Low Limit
17
Filter Frequency Setting (Hz)
500
Pulse Tool Compensation
1-800
Torque Units (Nm, Ft. Lbs., In. Lbs., Etc.)
Nm
Joint Simulator Model #
EYFJS22NM
Joint Type /Setting
Medium Hard
Mode
Pulse
Serial #
123456
Transducer Model #
EYFST22NM
Transducer Serial #
123456
Residual Audit Torque (Nm)
21
Calibration Date
2014-01-01
Model #
EYFST22NM
Sockets /Extensions /Etc.
13mm w/ 10" Ext
Audit Wrench Make
Brand
Audit Wrench Model/Serial #
ABC/123
Audit Wrench Mode
Peak
Audit Wrench Settings
Torque/Angle/Threshold
Tool Model Number
EYFLA5A
Tool Serial Number
YLA5AR1212074
Flush Point (L1/L2)
L2
Tool Program Setting (1~30)
18
Brand of Sockets /Extensions /Etc.
Apex
Target Torque
20
Torque Tolerance (+/- %)
15%
Torque Tolerance (+/-)
3
Date of Install
2014-01-01
Application
Hood Install
Location
H26
Torque Units (Nm, Ft. Lbs., In. Lbs., Etc.)
Nm

EYFLA4 | EYFLA5 | EYFLA6
EYFMA1 | EYFNA1 | EYFPA1
Mechanical Pulse Tools

3. SetUp
Toolon
Application
4.Verify
ToolOn
Application
5. RecordTo
Worksheet
6.Verify
ToolIn
Calibration
Lab
7. RecordTo
Worksheet
1. Obtain
Application
Specifications
2. Determine
ToolFor
Application
Verify Mechanical Pulse Tools On Applications
Following these guidelines, including the “Set Up Worksheet”, will streamline
the set up and verification process.
Set Up
Worksheet
Static/Residual
TorqueAudit
w/ AuditWrench
TorqueCurves
Method For New
Installations
*In most cases, Residual (Audit Wrench) & Dynamic (Transducer)
torques will be differentdue to differencesin the joint!
Set Up
Worksheet

Verify Panasonic Mechanical Pulse Tools On Applications
1. Application Specifications –Record to Worksheet
•Specs –Obtain the target torque, tolerance, extensions and sockets for the application.
•Joint Type –Determine the joint type (Hard 30°, Medium-Hard 60°, Medium-Soft 180°, Soft 360°(degrees are
calculated by rotating the fastener from the flush point (snug torque) to final torque))
•Dry Loctite, Lock Nuts, etc. will possibly cause a medium-soft or soft joint.
2. Determine The Tool –Record to Worksheet
•Look Up The Tool –Use the torque curve graphs to select the tool and be sure to use the joint type
determined above.
•Select Tool –Locate the target torque on the left column; follow the line to the right to select the tool.
Follow the chart directly down to obtain an estimated starting point to program the tool.
•Suggestion –If more than one tool can be used in the torque range then consider using a
larger tool on Medium-Soft/Soft joints and a smaller tool on Hard/Medium Hard joints.
3. Program The Tool Settings –Record to Worksheet
•Flush Point Mode –If the tool pulses before achieving the flush point, set the tool to “L2 Flush Point”
otherwise leave the tool in the default “L1 Flush Point”mode.
•Setting Torque –Adjust the tools shut-off setting “Program Setting” (1~30) to the desired torque from the set
up torque curves.
4. Run The Tool On The Application –Record to Worksheet
•Run The Tool - Run the tool on the application and be sure to hold the trigger until the tool shuts off.
•Audit The Fastener - Conduct a static/residual audit of the fastener to verify accuracy.
•Adjust Torque - If the torque is out of specification, adjust the tool’s Program Setting (1-30) to increase or
decrease the torque until the residual audit is within specification.
•If unable to achieve the required specifications, consider using a larger tool on Medium-
Soft/Soft joints and a smaller tool on Hard/Medium Hard joints.
5. Record / Tool History
•Worksheet –Document the above information on the “Panasonic Assembly Tool Set Up Worksheet”.
•Save Data –Record the Tools Model, Program Setting, Flush Point (L1/L2), Joint Type, Analyzer Settings,
Sockets and Extensions.
6. Verify The Tool In The Calibration Lab –Record to Worksheet
•Set Up Transducer –Set up the Analyzer/Software per manufacturers suggested settings.
•Adjust Simulator –Adjust the Joint Simulator per the transducer quick start guide.
•Transducer –Warm up the Joint Simulator and Tool before testing. Run 10 cycles on the joint simulator to get
the components warmed up and grease moving.
•Run The Tool –Run the tool on the Transducer with the Joint Simulator.
•Wait 5 seconds in between rundowns.
7. Record / Tool History
•Worksheet –Document the above information on the “Panasonic Assembly Tool Set Up Worksheet”.
•Save Data –Record the Tools Model, Program Setting, Flush Point (L1/L2), Joint Type, Analyzer Settings,
Sockets and Extensions. Panasonic Assembly
ToolsSet Up Worksheet
Panasonic Life Solutions Company of America Assembly Tools Division
2 Riverfront Plaza 5th Floor Newark, NJ 07102
www.panasonic.com/assemblytools

3.Verify
Tool In
Calibration
Lab
4. Run
ToolOn
Application
5.Verify
ToolOn
Application
6. Update
Worksheet
1. Look Up
Application
Settings On
Worksheet
2. SetUp
Tool
Reinstate Mechanical Pulse Tools On Applications
Following these guidelines, including the “Set Up Worksheet”, will streamline the
set up and verification process.
Set Up
Worksheet
Static/Residual
TorqueAudit
w/ AuditWrench
Method For
Reinstating Tools
*In most cases, Residual (Audit Wrench) & Dynamic (Transducer)
torques will be different due to differences in the joint!
Set Up
Worksheet

1. Look Up Application Setting On Worksheet
•Worksheet –Look up the application information on the “Panasonic Assembly Tool Set Up Worksheet”.
2. Set Up Tool
•Obtain Tool & Attachments –Obtain the tool, extensions and sockets for the application.
•Program The Tool –Referring to the worksheet, program the tool to the same settings as recorded
previously confirming the Flush Point (L1/L2) & Program Setting (1-30)
3. Verify The Tool In The Calibration Lab –Update Worksheet
•Set Up Transducer –Set up the Analyzer/Software per the settings recorded in the worksheet.
•Adjust Simulator –Adjust the Joint Simulator per the recorded washer thickness in the worksheet.
•Transducer –Warm up the Joint Simulator and Tool before testing. Run 10 cycles on the joint simulator
to get the components warmed up and grease moving.
•Run The Tool –Run the tool on the Transducer with the Joint Simulator.
•Wait 10 seconds in between rundowns.
4. Run The Tool On The Application –Update Worksheet
•Run The Tool - Run the tool on the application and be sure to hold the trigger until the tool shuts off.
•Audit The Fastener - Conduct a static/residual audit of the fastener to verify accuracy.
•Adjust Torque - If the torque is out of specification, adjust the tool’s Program Setting (1-30) to increase
or decrease the torque until the residual audit is within specification.
•If unable to achieve the required specifications,double check the tools set up (settings &
attachments) for any inconsistences.
5. Record / Tool History
•Worksheet –Update the worksheetwith the above information if any changes were made to the tool,
settings or attachments.
Panasonic Assembly
Tools Set Up Worksheet
Reinstate Panasonic Mechanical Pulse Tools On Applications
Panasonic Life Solutions Company of America Assembly Tools Division
2 Riverfront Plaza 5th Floor Newark, NJ 07102
www.panasonic.com/assemblytools

*Tool set to L1

*Tool set to L1

EYFLA7 | EYFLA8 | EYFLA9 | EYFMA2
AccuPulse

Step 1
Step 2 Step 3
1. Choose correct tool & fastener size
from chart
2. Set tool torque stage according to the
chart & put tool in L1 mode.
3. Rundown fastener & audit with
torque wrench
4. Adjust torque stage up or down to
achieve target torque
5. If unable to achieve target torque
proceed to step 2
Select Tool & Initial Torque Setting
AccuPulse HR Setup Instructions
*Chart based on medium/hard joint type
1. Reset Torque Stage to initial
setting from Step 1 #2
2. Adjust L mode from L1 to L2
3. Rundown Fastener & confirm
Bolt head is Flush by VISUAL
Check
4. If NOK increase L mode until
Flush by Visual Check
5. If OK proceed to step 3
1. Perform static audit on fastener
with rotary transducer or torque
wrench
2. Adjust target torque value until
target torque is achieved
Flush Detection Level Adjustment Set Final Torque Stage

3. SetUp
Toolon
Application
4.Verify
ToolOn
Application
5. RecordTo
Worksheet
6.Verify
ToolIn
Calibration
Lab
7. RecordTo
Worksheet
1. Obtain
Application
Specifications
2. Determine
ToolFor
Application
Set Up
Worksheet
Static/Residual
TorqueAudit
w/ AuditWrench
TorqueCurves
Method For New
Installations
*In most cases, Residual (Audit Wrench) & Dynamic (Transducer)
torques will be differentdue to differencesin the joint!
Set Up
Worksheet
EYFLA7 | EYFLA8 | EYFLA9 | EYFMA2
Verify AccuPulse Tools On Applications
Following these guidelines, including the “Set Up Worksheet”, will streamline
the set up and verification process.

Verify AccuPulse Tools On Applications
1. Application Specifications –Record to Worksheet
•Specs –Obtain the target torque, tolerance, extensions and sockets for the application.
•Joint Type –Determine the joint type (Hard 30°, Medium-Hard 60°, Medium-Soft 180°, Soft 360°(degrees are
calculated by rotating the fastener from the flush point (snug torque) to final torque))
•Dry Loctite, Lock Nuts, etc. will possibly cause a medium-soft or soft joint.
2. Determine The Tool –Record to Worksheet
•Look Up The Tool –Use the torque curve graphs to select the tool and be sure to use the joint type
determined above.
•Select Tool –Locate the target torque on the left column; follow the line to the right to select the tool.
Follow the chart directly down to obtain an estimated starting point to program the tool.
•Suggestion –If more than one tool can be used in the torque range then consider using a
larger tool on Medium-Soft/Soft joints and a smaller tool on Hard/Medium Hard joints.
3. Program The Tool Settings –Record to Worksheet
•Flush Point Mode –L1: For applications with light load before snug point
L2～L7: For applications with heavy loads or varying joint rate before snug point.
If the parts don’t come together before target torque, increase the flush point.
•Setting Torque –Adjust the tools shut-off setting “Program Setting” (1~40) to the desired torque from
the set up torque curves.
4. Run The Tool On The Application –Record to Worksheet
•Run The Tool - Run the tool on the application and be sure to hold the trigger until the tool shuts off.
•Audit The Fastener - Conduct a static/residual audit of the fastener to verify accuracy.
•Adjust Torque - If the torque is out of specification, adjust the tool’s Program Setting (1-40) to increase or
decrease the torque until the residual audit is within specification.
•If unable to achieve the required specifications, consider using a larger tool on Medium-
Soft/Soft joints and a smaller tool on Hard/Medium Hard joints.
5. Record / Tool History
•Worksheet –Document the above information on the “Panasonic Assembly Tool Set Up Worksheet”.
•Save Data –Record the Tools Model, Program Setting, Flush Point (L1 –L7), Joint Type, Analyzer Settings,
Sockets and Extensions.
6. Verify The Tool In The Calibration Lab –Record to Worksheet
•Set Up Transducer –Set up the Analyzer/Software per manufacturers suggested settings.
•Adjust Simulator –Adjust the Joint Simulator per the transducer quick start guide.
•Transducer –Warm up the Joint Simulator and Tool before testing. Run 10 cycles on the joint simulator to get
the components warmed up and grease moving.
•Run The Tool –Run the tool on the Transducer with the Joint Simulator.
•Wait 5 seconds in between rundowns.
7. Record / Tool History
•Worksheet –Document the above information on the “Panasonic Assembly Tool Set Up Worksheet”.
•Save Data –Record the Tools Model, Program Setting, Flush Point (L1-L7), Joint Type, Analyzer Settings,
Sockets and Extensions.

3.Verify
Tool In
Calibration
Lab
4. Run
ToolOn
Application
5.Verify
ToolOn
Application
6. Update
Worksheet
1. Look Up
Application
Settings On
Worksheet
2. SetUp
Tool
Reinstate AccuPulse Tools On Applications
Following these guidelines, including the “Set Up Worksheet”, will streamline the
set up and verification process.
Set Up
Worksheet
Static/Residual
TorqueAudit
w/ AuditWrench
Method For
Reinstating Tools
*In most cases, Residual (Audit Wrench) & Dynamic (Transducer)
torques will be different due to differences in the joint!
Set Up
Worksheet