Panasonic EY7549 User manual

© Panasonic Eco Solutions Power Tools Co., Ltd.
2013. All rights reserved. Unauthorized copying and
distribution is a violation of law.
Order Number PTD1301X19CE
Cordless Multi- Impact & Drill Driver
Model No. EY7549
Europe
Oceania
TABLE OF CONTENTS
PAGE PAGE
1 Warning -------------------------------------------------------------- 2
2 Specifications ----------------------------------------------------- 2
3 Troubleshooting Guide ----------------------------------------- 3
4 Disassembly and Assembly Instructions ---------------- 8
5 Wiring Connection Diagram ---------------------------------15
6 Schematic Diagram ---------------------------------------------15
7 Exploded View and Replacement Parts List -----------16

2
1Warning
Caution:
• Pb free solder has a higher melting point that standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please
use a soldering iron with temperature control and adjust it to 750 ± 20°F (400 ± 10°C). In case of using high temperature solder-
ing iron, please be careful not to heat too long.
• Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
2 Specifications

3
3 Troubleshooting Guide
3.1. Troubleshooting Guide

4

5

6

7
3.2. Trial Operation (After Checking Troubleshooting Guide)
3.2.1. Assembly
• Confirm if there is no gap between housing A and B by pinching lead wires.
• Confirm all screws are tightened firmly.
3.2.2. Operation
• Check whether the tool operates properly in both the forward and reveres directions.
• Check whether the LED light turns on and off each time the LED light on/off button is depressed.
• Check whether the tool speed increases continuously as the trigger is gradually engaged.
• Check whether the tool speed is normal after repair and reassembly.
*Please refer to the specifications on page 2.
• Check whether the tool may become hot in a short operation.
• Set the clutch handle to the mark and check whether the tool rotates without any clutch operation.
• Pull the trigger all the way back and check whether the tool stops rotating immediately when it is released.
• Rotate the clutch handle and check whether the clutch switches properly.
• Check whether impact operation functions properly.
3.2.3. Integrity
• With the switch activated, shake the tool back and forth and up and down and verify that its sound does not change excessively.
• Check for the presence of any dirt or foreign matter from the repair process on the outside of the tool.

8
4 Disassembly and Assembly Instructions
*To assemble the tool, start with 4-12 and proceed to 4-1
4.1. Removing the plate hook
4.2. Removing the Fixation cover assembly

9
4.3. Removing the housing
4.4. Removing the switch assembly

10
4.5. Removing the Module assembly