Panasonic 4541OLOA User manual

© Panasonic Electric Works Co., Ltd. 2008.
All rights reserved. Unauthorized copying and distri-
bution is a violation of law.
Order Number PTD0810X47CE
Cordless Jigsaw
Model No. EY4541
Europe
Oceania
TABLE OF CONTENTS
PAGE PAGE
1 Warning -------------------------------------------------------------- 2
2 Specifications ----------------------------------------------------- 2
3 Troubleshooting Guide ----------------------------------------- 3
4 Disassembly and Assembly Instructions ---------------- 5
5 Wiring Connection Diagram ---------------------------------- 9
6 Schematic Diagram ---------------------------------------------- 9
7 Exploded View and Replacement Parts List -----------10

2
1Warning
Caution:
• Pb free solder has a higher melting point that standard solder; Typicall the melting point is 50 - 70°F (30 - 40°C) higher. Please
use a soldering iron with temperature control and adjust it to 750 ± 20°F (400 ± 10°C). In case of using high temperature solder-
ing iron, please be careful not to heat too long.
• Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
2 Specifications

3
3 Troubleshooting Guide
(Refer to Wiring Connection Diagram)

4
3.1. Trial Operation (after checking Troubleshooting Guide.)

5
4 Disassembly and Assembly Instructions
4.1. How to Disassemble the Blade.
Ref. No. 1A Procedure 1A Removal of blade.
WARNING:
To reduce the risk of injury, always remove battery pack before
removing/installing the blade.
1. Lift up the blade attach/remove lever.
2. Pull out the blade.
CAUTION:
Be careful to avoid cutting your hands on the blade.
Ref. No. 1B Procedure 1A →1B Removal of base.
1. Use the provided hex wrench to loosen the base fixing screw.
NOTE:
Keep the hex wrench in the storage slot on the tool’s body when not
using it.
2. Remove the hex bolt and base.

6
Ref. No. 1C Procedure 1A →1B →1C Removal of the housing.
1. Loosen 11 housing screws.
2. Hold the housing A and take the housing B up vertically.
Ref. No. 1D Procedure 1A →1B →1C →1D Removal of driving block.
1. Take out the arbor assembly together with the plate spring.
2. Remove the arbor roller.
3. Remove the gear assembly including the gear, weight plate and gear
stand.

7
Ref. No. 1E Procedure 1A →1B →1C →1D →1E Removal of the switch.
1. Pull out the lead wires from the side closed terminal.
(for reassembly)
1. Connect the same color of lead wires (black or red) from switch and
brush assembly with the side closed terminals.
Ref. No. 1F Procedure 1A →1B →1C →1D →1E →1F Removal of the brush assembly.
1. Remove the motor assembly from the housing.
2. Take out the rotor assembly from the stator.

8
Ref. No. 1G Procedure 1A →1B →1C →1D →1E →1F
→1G
Assembly of main unit.
1. Press fit the lead wire firmly.
2. Close the housing A and B.

9
5 Wiring Connection Diagram
6 Schematic Diagram

Model No. : EY4541 Exploded View
7 Exploded View and Replacement Parts List