Panduit Ezair CA9 User manual

sources.
14- Remove protective coating from dies. Insert Crimp Die into the ram
of the Parts Guide. 12- Place Reel Holders onto Arm, apply pressure (compress spring) while tightening. then the Cutter Die. 15-Slide the cutter die upwards then tighten securely
with allen wrench (use small end of wrench to tighten)
Equipment Needed: Tools Needed: Safety Equipment
CP-871 Metric Allen wrenches (Set)
CA9 Applicator Dial Calipers
Power Cord and air line Side cutters Glasses
Terminals
Operation Manual
Tool Solutions Division - Romeoville, IL (USA)
Tighten screws to secure Arm. 2- Screw the Support Posts (2) into the side of the press.
Quick Start Guide
Part Number >> CP-871 Press / CA9 Applicator >> Setup, Loading and Operation
4- Attach Power Cord, Foot Pedal and Tool Feed (back of press)
5- Insert Air Hose into Air Regulator on Press then connect to air
1- Loosen screws (2) on Reel Arm and raise the arm high enough to accommodate reel; rotate 90°.
3-Place the Parts Guide over the Support Posts (2) slide to fasten, tighten knobs to secure.
interlock and applicator hits stop (B). 8-Raise the handle on the side of the press to secure applicator.
13- Check label for proper die set, initial setting and shut height. Turn dial to adjust to initial setting.
11-Place reel on Arm w/label facing outwards, tighten back Reel Stop until parts are aligned with the end
6- Use handle to Raise Safety Guard door until engaged (click sound). Make sure handle is in the
10- Loosen thumb screw and remove Reel Holders and spring.
9- Attach air line to inner fitting on press and adapter to applicator.
QS-CA9 Rev: 00 / April, 2012
Page: 1 of 2
down position. 7- Place the applicator on base of the press, raise ram (A), slide to the right until rams
2
1
4
5
7
9
11
13
Fully
Assembled
CP-871 with
CA9
Applicator
PRESS SET-UP
10
A
B
3
8
6
12
14
15
APPLICATOR INSTALLATION

clockwise until button releases and pops outward.
Equipment Needed: Tools Needed: Safety Equipment
CP-871 Metric Allen wrenches (Set)
CA9 Applicator Dial Calipers
Power Cord and air line Side cutters Glasses
Terminals
Operation Manual
16- Lift Feed Finger (A) and insert Lower Die (B).
19- Close Safety Guard. Power ON press by turning the Emergency Stop
17- Lower the Feed Finger into slot of lower die and tighten securely w/allen wrench.
20- Place solder slug into die area over lower die and press foot pedal.
18- Turn air onto the press. Air Regulator gage should read 0.6.
Tool Solutions Division - Romeoville, IL (USA)
Quick Start Guide
Part Number >> CP-871 Press / CA9 Applicator >> Setup, Loading and Operation
Page: 2 of 2
QS-CA9 Rev: 00 / April, 2012
22- Raise Safety Guard. Place the #1 Parts Pusher in rear position.
24- Unwind terminals from spool & feed them through parts guide & into the track.
past the finger and is on the right side of it.
28- Close Safety Guard door.
26- Place the #1 Part Pusher in the forward position.
29- Insert wire into the barrel of the terminal and press foot pedal.
27- Flip #2 Track Cover down (A), toggle ON/OFF (B) twice to advance parts into the die area.
30- Check that crimp is secure and continue with operation.
25. Slide terminals into track lift Feed Finger until the first part goes
21- Measure crimp indentation w/caliper to determine shut height. Refer to Oper. Manual for variances.
23- Lift track cover (A) and make sure toggle switch is in the OFF position (B).
17
20
22
21
23
24
26
LOADING
OPERATION
Fully
Assembled
CP-871 with
CA9
Applicator
A
B
A
B
B
A
16
27
28
29
30
25
18
19