Parker F3 Series Installation and operation manual

Bulletin MSG30-8202-INST/EU
Installation and
Startup Manual
Hydraulic Pumps
Series F3
Effective: March 01, 2018
Supersedes: December 28, 2015
Visit our homepage for additional support
parker.com/pmde

Bulletin MSG30-8202-INST/EU
2
Hydraulic Motors
Series F3
Important installation information
Series F3 (fixed displacement)
Wichtige Installationsinformationen
Serie F3 (konstantes Verdrängungsvolumen)
Informations importantes pour l’installation
Séries F3 (cylindrées fixes)
Series F3
Contents/Inhalt/Contenu
Contents Page
1 Use the correct suction fitting 3
2 Suction fittings ....................... 4
3 Port installation notes ............ 5
4 Block diagram engaging
the F3 pump ......................... 6
5 Before start-up ....................... 8
6 If any oil should come out of
the indication-hole on the
pump; ..................................... 9
7 Fluids ................................... 10
8 Start-up ............................... 11
Inhalt Seite
1 Verwendung der richtigen
Sauganschlüsse .................... 3
2 Sauganschlüsse .................... 4
3 Sauganschlussmontage ........ 5
4 Block diagram engaging
the F3 pump ......................... 6
5 Inbetriebnahme ..................... 8
6 Falls Öl aus der Anzeige-
öffnung der Pumpe
austreten sollte: ..................... 9
7 Hydraulikflüssigkeiten ..........10
8 Inbetriebnahme ................... 11
Contenu Page
1 Choix du raccord d’aspiration 3
2 Raccord d’aspiration .............. 4
3 Orifices .................................. 5
4 Block diagram engaging
the F3 pump ......................... 6
5 Avant le démarrage ............... 8
6 En cas de fuite d’huile par
l’orifice indicateur de
la pompe : .............................. 9
7 Fluides ................................. 11
8 Mise en service ................... 11

Bulletin MSG30-8202-INST/EU
3
Hydraulic Motors
Series F3
Important installation info.
Series F3
(fixed displacement pumps)
Informations importantes
pour l’installation
Séries F3 (cylindrées fixes)
Wichtige Installationsinfo.
Serie F3
(konst. Verdrängungsvolumen)
Max Q [l/min] Min Ø
60 38 mm (11/2”)
120 50 mm (2”)
150 63 mm (21/2”)
185 75 mm (3”)
Flow
Flow speed [m/s] at indica-
ted line size [mm/in]
Suction port
Sauganschluß
Orifice d’aspiration
1) Use the correct size
suction fitting
1) Verwendung der richti-
gen Sauganschlüsse
1) Choix du raccord
d’aspiration
[l/min] 25 / 1" 32 / 11/4" 38 / 11/2" 51 / 2" 64 / 21/2"
25 0.8 0.5 0.4 0.2 0.1
50 1.7 1.0 0.7 0.4 0.3
75 2.5 1.6 1.1 0.6 0.4
100 3.4 2.1 1.5 0.8 0.5
150 5.1 3.1 2.2 1.3 0.8
200 - 4.1 2.9 1.6 1.1
250 - 5.3 3.7 2.1 1.3
Table 1. Outlet (pressure) line
Inlet
(suction)
line
Fördermenge
Durchflussgeschwindigkeit
[m/s] bei den angegebenen
Leitungsabmessungen
[mm/zoll]
Débit
Vitesse d’écoulement [m/s]
pour la dimension indiquée
[mm/pouce]
Q [l/min]
Min Ø
Installation and start-up information

Bulletin MSG30-8202-INST/EU
4
Hydraulic Motors
Series F3
2) Suction fittings 2)Sauganschlüsse 2)Raccord d’aspiration
’Straight’ suction fittings for F3
45° suction fittings for F3
90° suction fittings for F3
A ’suction fitting’ consists of a straight, 45°,
90° or 135° suction fitting, clamps,
cap screws and O-ring.
Installation Dimensions
Spare parts
Additional Hold-down-clamp kit consists of:
hold-down-clamp cap screw and O-ring
Ordering no. 378 1321
Additional Hold-down-clamp kit for mounting on BPV
Ordering no. 378 2439
Suction_fittings_F1plus_GB.eps
Leif A./020115
C
C
C
C
A
A
A
B
B
B
A
B
Suction fitting
Cap screw Hold-down
clamp
O-ring
‘Straight’ fitting
45° fitting
90° fitting
19.5
19.5
19.5
1) (3 clamps and 3 screws)
Ordering no. A mm B mm C dia. mm (in.)
378 06371) 25 145 63 (21/2")
378 35231) 32 174 75 (3")
Ordering no. A mm B mm C dia. mm (in.)
378 19801) 147 83 63 (21/2")
378 86901) 185 83 75 (3")
Ordering no. A mm B mm C dia. mm (in.)
378 06341) 75 117 63 (21/2")
378 33671) 95 138 75 (3")

Bulletin MSG30-8202-INST/EU
5
Hydraulic Motors
Series F3
Important installation info.
Series F3
(fixed displacement pumps)
Informations importantes
pour l’installation
Séries F3 (cylindrées fixes)
Wichtige Installationsinfo.
Serie F3
(konst. Verdrängungsvolumen)
3) Port installation notes
a)
Suction fitting fastener screw torque
Sauganschlussbefestigung: Schrauben-
drehmoment
Couple de serrage des vis sur l’aspiration
3) Sauganschlussmontage 3) Orifices
Pressure
connector
100±10 Nm
20–25 Nm
Installation and start-up information

Bulletin MSG30-8202-INST/EU
6
Hydraulic Motors
Series F3
Switch on
the
dashboard
Check
RPM at
engine
PTO
Below
1000
rpm on
the PTO
YES
Check Air
pressure
5 Bar OK
< 5 Bar
No
Air from air
valve.(Same
parts as for
a traditional
Gearbox
PTO
Position
sensor,
measure
the posi-
tion of
the clutch
sleeve
Yes
Air pressure
< 5 bar
No Air to the F3 pump,
this is to secure enough
forces “over” clutch
NO Electrical
power
to the
By Pass
Valve
Hydraulic
power out
from the F3
Pump
No electrical signal to
the bypass valve no
hydraulic power out
from the F3 pump
12 or 24 volts
Above1000 rpm on
the PTO NO signal
The sensor
indicate the
PTO clutch
is the cor-
rect position
4) Block diagram engaging the F3 pump
Installation and start-up information

Bulletin MSG30-8202-INST/EU
7
Hydraulic Motors
Series F3
+VDC (brown)
-VDC (blue)
M065
PNP
Rz
out (yellow)
+ out –
Ut
24 V
indicator
connect-/disconnect
Deutsch DTM 04-3P
In
5-8 bar
Connect/disconnect
6 mm Hose
In
24 V BPV
Active/not active
solenoid: Deutsch mating
connector DT06-2S
(included)
Interface
Product Demand
•MaxenginespeedbeforetheF3canbeengaged
(max shaft speed during engagement is 1000 rpm)
•Airpressure>5barbeforetheclutchcanstartto
engage the pump
Installation and start-up information

Bulletin MSG30-8202-INST/EU
8
Hydraulic Motors
Series F3
Important installation info.
Series F3
(fixed displacement pumps)
Informations importantes
pour l’installation
Séries F3 (cylindrées fixes)
Wichtige Installationsinfo.
Serie F3
(konst. Verdrängungsvolumen)
OIL
5) Before start-up
- Always fill the pump (and
the entire hydraulic sys-
tem) with a recommended
oil before start-up.
- Fill the pump with oil by
either:
a) Adding oil directly to the
pump, or
b) Adding oil from the tank:
- Open the shut-off valve
between tank and
pump (if applicable)
- Open the pump drain
plug; wait until oil
pours out
- Tighten the drain plug.
5) Inbetriebnahme 5) Avant le démarrage
- Vor Inbetriebnahme ist das
Pumpen- gehäuse und das
Hydrauliksystem mit dem
empfohlenen Hydrauliköl zu
füllen.
- Pumpe mit Hydrauliköl
füllen wie unter:
a) Hydrauliköl direkt in die
Pumpe füllen, oder
b) Hydrauliköl vom Öltank
in die Pumpe füllen:
- Öffnen des Absperr-
ventils zwischen
Öltank und Pumpe
(wenn vorhanden)
- Leckölstopfen an der
Pumpe herausschrau-
ben und warten bis
Hydrauliköl austritt
- Leckölstopfen wieder
ein- schrauben.
- Toujour remplir la pompe
(et la totalité du système
hydraulique) avec une
huile recommandée avant
le démarrage.
- Remplissage de la
pompe :
a) Remplir directement la
pompe
b) Si le réservoir est au
dessus de la pompe:
- Ouvrir la vanne
d’isolement entre le
réservoir et la pompe
(si elle existe)
- Retirer le bouchon sur
la pompe et attendre
que l’huile coule
- Remettre le bouchon.
b) Shut-off valve
Absperrventil
Vanne
d’isolement
20–35 Nm
a)
20–35 Nm
Installation and start-up information

Bulletin MSG30-8202-INST/EU
9
Hydraulic Motors
Series F3
6) If any oil should come
out of the indication-hole
on the pump;
- Stop the system immedi-
ately.
- Determine the cause of
leakage.
- Replace damaged parts.
- Make sure you have cor-
rected the source of the
problem, not only the
symptom.
Parker can not be held
responsible for damage to
PTO, engine and gearbox
caused by improper main-
tenance of the hydraulic
system.
6) Falls Öl aus der
Anzeigeöffnung der
Pumpe austreten sollte:
- Die Anlage sofort ab-
schalten.
- Die Ursache der Undich-
tigkeit ermitteln.
- Beschädigte Teile aus-
tauschen.
- Sicherstellen, dass die
Ursache des Problems
und nicht nur das Symp-
tom beseitigt wurde.
Parker übernimmt keinerlei
Haftung für Beschädigungen
an Nebenantrieben, Motor
und Getriebe, die durch
unsachgemäße Wartung der
Hydraulikanlage entstanden
sind.
6) En cas de fuite d’huile
par l’orifice indicateur de
la pompe :
- Arrêtez immédiatement
le système.
- Déterminez la cause de
la fuite.
- Remplacez les pièces
endommagées.
- Assurez-vous que vous
avez bien remédié à la
cause de la fuite et non
uniquement au symp-
tôme.
Parker ne saurait être tenu
responsable d’un dommage
survenu à la prise de force,
au moteur ou à la boîte
de vitesse, dû au mauvais
entretien du circuit hydrau-
lique.
Installation and start-up information

Bulletin MSG30-8202-INST/EU
10
Hydraulic Motors
Series F3
7) Fluids
Type HLP (according to
DIN 51524) hydraulic oil is
suitable as well as biologi-
cally degradeable fluids like
natural and synthetic esters
and polyalfaolefins.
The utilised hydraulic fluid
shall
meet one of the following
Swedish standards:
- SS 15 54 34
- SMR Hydraulic Oil Standard
1996-2.
Contact Parker Hannifin for
further information.
NOTE:
- ATF (automatic transmis-
sion fluid) and API type
CD engine oils may also
be useable.
-Seals are made of nitrile
rubber; make sure the
utilised fluid is compatible
with this material.
Fluid temperature
Main circuit: Max 75 °C.
Drain line
Fixed displacement pumps
don’t need an external drain
line as they are internally
drained.
When the pump is mounted
in a Engine-PTO we recom-
mend a drain line from the
bypass valve directly to oil
tank.
Filtration
Filtration should follow
ISO standard 4406, code
20/18/13.
To obtain the longest life of
fixed displacement pumps,
we recommend an oil clean-
liness
of 10 µm (absolute).
Fluid viscosity
Recommended viscosity:
20 to 30 mm2/s (cSt).
Operating viscosity limits:
- Min 10 mm2/s; max
400 mm2/s.
- At start-up, max
4000 mm2/s.
7) Hydraulikflüssigkeiten
Zulässig sind HLP-Hyd-
rauliköl (DIN 51524) sowie
biologisch abbaubare Flüs-
sigkeiten, wie z.B. natürliche
oder künstliche Ester und
Polyalphaolefine.
Die Hydraulikflüssigkeiten
sollen eine der folgenden
schwedischen Normen
erfüllen:
- SS 15 54 34
- SMR 1996-2.
Weitere Informationen erteilt
Parker Hannifin (Mobile
Controls Div.).
NB:
- Automatiköle Typ ATF und
Maschinenöle Typ API CD
können ebenfalls verwen-
det werden.
- Die Dichtungen beste-
hen aus Nitrilgummi. Das
verwendete Öl darf dieses
Material nicht angreifen.
Betriebstemperatur
Systemflüssigkeit:
max. 75 °C.
Leckölleitung
Pumpen mit konstantes Ver-
drängungsvolumen werden
intern drainiert. Eine externe
Leckölleitung ist daher nicht
erforderlich.
Wenn die Pumpe auf einen
Neben antrieb montiert wird,
empfielt sich eine Drainage-
Leitung vom Bypass-Ventil
zum Tank.
Filterung
Die Filterung soll dem
ISO Standard 4406, Code
20/18/13, entsprechen.
Zur Erzielung einer langen
Lebens-dauer empfehlen wir
einen Filtergrad von 10 µm
(absolut).
Viskosität
Empfohlener Viskositäts-
bereich:
20 bis 30 mm2/s (cSt).
Betriebsviskosität:
- min. 10 mm2/s; max.
400 mm2/s.
- beim Anfahren, max.
4000 mm2/s.
Installation and start-up information

Bulletin MSG30-8202-INST/EU
11
Hydraulic Motors
Series F3
8) Start-up
Make sure the entire hydrau-
lic system is clean before
filling it with
a recommended hydraulic
fluid.
In particular, make sure the
pump is filled (to at least
50%) as the internal leakage
does not provide sufficient
lubrication at start-up.
8) Inbetriebnahme
Vor Einfüllen der empfoh-
lenen Flüssigkeit ist sicher-
zustellen, daß das gesamte
System sauber ist.
Die interne Leckage sorgt
bei Inbetriebnahme nicht für
eine ausreichende Schmie-
rung, weshalb das Pumpen-
gehäuse mindestens zur
Hälfte mit Öl zu füllen ist.
8) Mise en service
Vérifier que tout le circuit
hydraulique est propre avant
de le remplir avec une huile
recommandée.
La pompe doit être remplie
(à 50% au moins) avant de
la mettre en marche car le
débit de fuite interne est
insuffisant pour lubrifier une
pompe vide.
7) Fluides
Les fluides hydrauliques
du type HLP (DIN 51524)
conviennent, de même que
les liquides biodégradables
tels que les esters naturels
et synthétiques ainsi que les
polyalpha-oléfines. Utiliser
un fluide qui satisfait à une
des normes suédoises
suivantes :
- SS 15 54 34
- SMR 1996-2.
Pour tous renseignements
supplémentaires, contacter
Parker Hannifin.
Nota :
- Les huiles pour boîtes de
vitesses automatiques
(ATF) et les huile moteur
API de type CD peuvent
aussi être utilisées.
- Les étanchéités sont en
caoutchouc nitrile. Vérifier
que le fluide choisi est
compatible avec ce maté-
riau.
Température de l’huile
hydraulique
Circuit principal : 75 °C maxi.
Tuyau de drain
Les pompes F1 n’ont pas
besoin d’un conduit de drain
vers le réservoir car elles
sont drainées intérieurement.
Quand la pompe est mon-
tée sur une prise de force
de boîte de vitesses, nous
recommandons une ligne
drainage de la valve de by-
pass, reliée directement au
réservoir.
Installation and start-up information
Filtration
La pureté de l’huile doit être
en conforme à la norme
ISO 4406, code 20/18/13.
Pour faire durer la pompe F1
aussi longtemps que pos-
sible, un degré de filtration
de 10 µm (abs.) est recom-
mandé.
Viscosité
Viscosité recommandée :
20 à 30 mm2/s (cSt).
Limites de viscosité en
service :
- Min. 10 mm2/s ; max.
400 mm2/s.
- Au démarrage,
4000 mm2/s max .

Bulletin MSG30-8202-INST/EU
12
Hydraulic Motors
Series F3
Position notification regarding Machinery Directive 2006/42/EG:
Products made by the Pump & Motor Division Europe (PMDE) of Parker Hannifin are
excluded from the scope of the machinery directive following the “Cetop” Position Paper on
the implementation of the Machinery Directive 2006/ 42/ EC in the Fluid Power Industry.
All PMDE products are designed and manufactured considering the basic as well as the
proven safety principles according to:
• SSENISO13849-2:2008-09,C.2andC.3and,
• SSEN982+A1:2008,
so that the machines in which the products are incorporated meet the essential health and
safety requirements.
Confirmations for components to be proven component, e. g. for validation of hydraulic
systems, can only be provided after an analysis of the specific application, as the fact to be
a proven component mainly depends on the specific application.
Dr. Hans Haas
General Manager Pump & Motor Division Europe
Chemnitz, Chomutov, Trollhättan, Kingswinford
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED
HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and author-
ized distributors provide product or system options for further investigation by users having technical
expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection of
the system and components and assuring that all performance, endurance, maintenance, safety and
warning requirements of the application are met. The user must analyze all aspects of the applica-
tion, follow applicable industry standards, and follow the information concerning the product in the
current product catalogue and in any other materials provided from Parker or its subsidiaries or
authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system
options based upon data or specifications provided by the user, the user is responsible for deter-
mining that such data and specifications are suitable and sufficient for all applications and reason-
ably foreseeable uses of the components or systems.
Offer of Sale
Please contact your Parker representation for a detailed ”Offer of Sale”.
WARNING – USER RESPONSIBILITY
MSG30-8202-INST/EU
Art. No 3720290
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All rights reserved
Declaration