Parkside PMSG 200 A1 User manual

VIŠENAMJENSKI APARAT
ZA ZAVARIVANJE
MULTISCHWEIßGERÄT
Upute za posluživanje i za Vašu sigurnost
Prijevod originalnih uputa za uporabu
Bedienungs- und Sicherheitshinweise
Originalbetriebsanleitung
VIŠENAMENSKI APARAT
ZA ZAVARIVANJE
Uputstvo za upotrebu i bezbednosne instrukcije
Prevod originalnog uputstva za upotrebu
RS
HR
DE
MULTI-WELDER PMSG 200 A1
IAN 337263_2007
MULTI-WELDER
Operation and Safety Notes
Translation of the original instructions
GB CY
AT CH
RSHR

GB CY
Before reading, unfold the page containing the illustrations and familiarise yourself with all
functions of the device.
HR
Prije nego što pročitate tekst, otvorite stranicu sa slikama i upoznajte se na osnovu toga sa
svim funkcijama uređaja.
RS
Pre čitanja rasklopite obe strane sa slikama te se upoznajte sa svim funkcijama uređaja.
DE AT CH
Klappen Sie vor dem Lesen die beiden Seiten mit den Abbildungen aus und machen Sie sich
anschließend mit allen Funktionen des Gerätes vertraut.
GB/CY Operation and Safety Notes Page 5
HR Upute za posluživanje i za Vašu sigurnost Stranica 31
RS Uputstvo za upotrebu i bezbednosne instrukcije Stranica 57
DE/AT/CH Montage-, Bedienungs- und Sicherheitshinweise Seite 85

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5GB/CY
List of pictograms used.............................................................................. Page 6
Introduction..................................................................................................... Page 7
Intended use ......................................................................................................... Page 7
Package contents................................................................................................... Page 8
Parts description .................................................................................................... Page 8
Technical specifications .......................................................................................... Page 9
Safety instructions........................................................................................ Page 10
Potential hazards during electric arc welding ............................................................ Page 12
Welding mask-specific safety instructions .................................................................. Page 14
Environment with increased electrical hazard............................................................ Page 15
Welding in tight spaces.......................................................................................... Page 16
Total of open circuit voltages................................................................................... Page 16
Protective clothing.................................................................................................. Page 16
Protection against rays and burns ............................................................................ Page 17
EMC Device Classification ...................................................................................... Page 17
Before use........................................................................................................ Page 18
Mounting .......................................................................................................... Page 18
Assembling the welding mask ................................................................................. Page 18
MIG welding ................................................................................................... Page 19
Adaptation of device to solid welding wire with inert gas ........................................... Page 19
Adaptation of device to flux-cored welding wire without inert gas................................ Page 20
Insert welding wire ................................................................................................ Page 20
Using the device............................................................................................ Page 21
Switching the device on andoff............................................................................... Page 21
Select welding wire................................................................................................ Page 21
Welding............................................................................................................... Page 21
Create a weld seam:.............................................................................................. Page 23
MMA welding................................................................................................. Page 25
TIG welding..................................................................................................... Page 27
Maintenance and cleaning....................................................................... Page 27
Information about recycling and disposal....................................... Page 27
EU Declaration of Conformity ................................................................. Page 28
Warranty and service information ...................................................... Page 28
Warranty conditions............................................................................................... Page 28
Warranty period and statutory claims for defects....................................................... Page 29
Extent of warranty.................................................................................................. Page 29
Processing of warranty claims ................................................................................. Page 29
Service................................................................................................................. Page 30
Table of contents

6GB/CY
List of pictograms used
List of pictograms used
Attention! Read the
operating instructions! Risk of serious injury or death!
Mains input;
number of phases and Caution! Risk of electric shock!
1 ~ 50 Hz Alternating current symbol
and rated value of the
frequency. Important note!
Do not dispose of any
electrical devices in
domestic waste!
Dispose of the device
and packaging in an
environmentally friendly
manner!
Never use the device when
it’s raining! Made from recycled material.
Electric shock from the
welding electrode can be
fatal! IP21S Protection class.
Inhalation of welding fumes
can endanger your health. SSuitable for welding under increased electrical hazard.
Welding sparks can cause
an explosion or fire.
Single-phase static
frequency converter-
transformer-commutator.
Arc beams can damage
your eyes and injure your
skin. HInsulation class.
MV
Electromagnetic fields
can disrupt the function of
cardiac pacemakers. U2
Standardised operating
voltage.
Warning: Potential hazards! I1max
Greatest rated value of the
mains current.
X % Duty cycle. I1eff
Effective value of the
greatest mains current.
I2
Rated value of the welding
current. Earth terminal.

7GB/CY
List of pictograms used / Introduction
List of pictograms used
Metal inert and active gas
welding including the use of
flux-cored wire
Manual arc welding with
encased rod electrodes
Tungsten inert gas welding
Direct current U0
Rated value of the open
circuit voltage
U1
Rated value of the mains
voltage
MULTI-WELDER PMSG 200 A1
Introduction
Congratulations! You have
purchased one of our high-quality
devices. Please familiarise yourself with
the product before using it for the first
time. To do so, please read through the
following operating and safety instruc-
tions carefully. This tool must be set up
or used only by people who have been
trained to do so.
KEEP OUT OF THE REACH OF
CHILDREN!
Intended use
The device is designed for MIG welding
(welding with welding wire and inert
gas), MMA welding (welding with rod
electrodes) and TIG welding (tungsten
inert gas welding). When using solid
wires which do not contain inert gas in
solid form, then you must use inert gas
in addition. When using aluminium solid
wire, then you must use argon as the
inert gas. When using self-shielding flux-
cored wire, you do not need to use any
additional gas. In this case, the inert gas
is contained in the welding wire in pow-
dered form and is therefore channelled
straight into the arc. This means that the
device is not susceptible to wind when
working outdoors. Only suitable wire
electrodes may be used for the device.
This welding device is designed for
manual arc welding (MMA welding) of
steel, stainless steel, steel sheet and cast
materials, using the appropriate coated
electrodes. Refer to the information from
the electrode manufacturer. Only suitable
electrodes may be used for the device.
For tungsten inert gas welding (TIG
welding) it is essential that you observe
the operating and safety instructions for
the TIG torch you are using, in addition
to the instructions and safety instructions
in these operating instructions. If it is
not handled properly the product can
be dangerous for individuals, animals
and property. The welding mask must
only be used with protective welding
glasses as well as prescription glasses
which are marked appropriately, used
properly and as a general rule, are only
used for welding. The welding mask
is not designed for laser welding! Use
the product only as described and only
for the specific applications as stated.
Keep these instructions in a safe place.

8GB/CY
Ensure you hand over all documentation
when passing the product on to anyone
else. Any use that differs to the intended
use as stated above is prohibited and
potentially dangerous. Damage or injury
caused by misuse or disregarding the
above warning is not covered by the
warranty or any liability on the part
of the manufacturer. The device should
only be used by specialists or those who
been trained. Commercial use will void
the guarantee. Observing the safety
instructions and assembly instructions
and operating information in the instruc-
tions for use is also a component of the
intended use.
It is imperative to adhere to the applica-
ble accident prevention regulations.
The device must not be used:
in insufficiently ventilated rooms,
in explosive environments,
to defrost pipes,
in the vicinity of people with
cardiac pacemakers and
in close proximity to easily
flammable materials.
Residual risk
Even if you operate the device as
intended, there will be residual risks.
The following dangers may occur in
connection with the build and design
of this multi-welder:
Eye injuries due to glare,
Touching hot parts of the device or
workpiece (burn injury),
In case of improper protection risk of
accident and fire through sparks and
slag particles,
Harmful emissions from smoke and
gases if there is a lack of air or
if closed rooms are insufficiently
extracted.
Reduce the residual risk by carefully
using the device as intended and
observing all instruction.
Package contents
1 Multi-Welder PMSG 200 A1
1 1.0 welding nozzle (pre-fitted,
only for solid aluminium wire)
labelling: 1.0 A
4 Welding nozzles for steel/
flux-cored wire (1x 0.6 mm;
1x 0.8 mm; 1x 0.9 mm;
1x 1.0 mm) labelling in
accordance with the diameter:
0.6; 0.8; 0.9; 1.0
1 Chipping hammer with wire brush
1 Solid aluminium wire 200 g (pre-
fitted, 1.0 mm Ø, type: ER5356
1 Welding mask
1MMA electrode holder
1 Operating instructions
1 Earth terminal with cable
1 MIG torch with welding cable
1 Flux-cored wire 200 g 1.0 mm Ø,
Type: E71T-GS
5Rod electrodes (2 x 1.6 mm;
2 x 2.0 mm; 1 x 2.5 mm)
Parts description
1
Cover of the wire feed unit
2
Handle
3
Mains plug
4
Earth cable with earth terminal
5
Main switch ON/OFF
(incl. power indicator lamp)
6
Rotary switch for setting the welding
current
7
Torch nozzle
8
Torch
9
Torch button
10
Cable assembly with direct
connection
11
Welding nozzle (0.6 mm)
Introduction

9GB/CY
Introduction
12
Welding nozzle (0.8 mm)
13
Welding nozzle (0.9 mm)
14
Welding nozzle (1.0 mm)
15
Solid welding wire spool (aluminium)
Ø 1 mm / 200 g (pre-fitted)
16
Flux-cored welding wire spool (steel)
Ø 1 mm / 200 g
17
Chipping hammer with wire brush
18
Feed roll
19
Shield body
20
Dark welding lens
21
Handle
22
Welding mask after fitting
23
Mounting clip
24
Protective glass catch
25
Setting screw
26
Thrust roller unit
27
Roller holder
28
Feed roll holder
29
Wire outlet
30
Cable assembly bracket
31
Torch neck
32
Plug
33
Gas connection
34
MMA electrode holder
35
Welding mode selector key
36
Welding wire selector key
37
Voltage reducer selector key
38
Fixing ring
Technical specifications
Input power: 4.3 kW
Mains connection: 230 V~ 50 Hz
Weight: 8.6 kg
Fuse: 16 A
Welding with flux-cored wire:
Welding current: I2 = 72–160 A
Duty cycle X:
20% at 160 A
welding current,
60% at 92 A
welding current
Open circuit voltage: U0 = 53 V
Greatest rated value of
the mains current: I1max.= 26.5 A
Effective value of the
greatest mains current: I1eff. = 11.9 A
Welding wire reel
max.: approx. 5000 g
Welding wire diameter
max.: 1.0 mm
Characteristic value Flat
MMA welding:
Welding current: I2 = 63–140 A
Duty cycle X:
20% at 140 A
welding current,
60% at 81 A
welding current
Open circuit voltage: U0 = 53 V
Greatest rated value of
the mains current: I1max.= 26.3 A
Effective value of the
greatest mains current: I1eff. = 11.8 A
Characteristic value Falling
TIG welding:
Welding current: I2 = 63–200 A
Duty cycle X:
10% at 200 A
welding current,
60% at 82 A
welding current
Open circuit voltage: U0 = 16.9 V
Greatest rated value of
the mains current: I1max.= 28.2 A
Effective value of the
greatest mains current: I1eff. = 8.9 A
Characteristic value Falling
Changes to technical and visual aspects
of the product may be made as part
of future developments without notice.

10 GB/CY
Accordingly, no warranty is offered for
the physical dimensions, information
and specifications in these operating
instructions. The operating instructions
cannot therefore be used as the basis
for asserting a legal claim.
Note:
The use of the term ‘device’ in the
following text refers to the multi-welder
described in this instruction manual.
Safety instructions
Please read the operating instruc-
tions with care and observe the
notes described. Familiarise your-
self with the device, its proper use
and the safety instructions based
on these operating instructions.
The rating plate contains all tech-
nical data of this welding device;
please learn about the technical
features of this device.
Keep the
packaging material away from
small children. There is a risk of
suffocation!
This device may be used by
children aged 16 years and
older, and by persons with
reduced physical, sensory or
mental capacities, or a lack of
experience and knowledge,
if they are supervised or have
been instructed in how to use
the device safely and under-
stand the dangers that may
arise when using it. Do not
allow children to play with the
device. Cleaning and day-to-
day maintenance must not be
performed by children without
supervision.
Repairs and/or maintenance
work must only be carried out
by qualified electricians.
Only use the welding cables
(PMSG 200 A1 H01N2-
D1x16mm²) included in the
scope of delivery.
During operation, the device
should not be positioned
directly on the wall, covered or
jammed between other devices
so that sufficient air can be
absorbed through the ventila-
tion slats. Make sure that the
device is correctly connected
to the supply voltage. Avoid
any form of tensile stress of
the power cable. Disconnect
the plug from the socket prior
to setting up the device in
another location.
If the device is not in opera-
tion, always switch it off by
pressing the ON/OFF switch.
Place the electrode holder on
an insulated surface and only
Introduction / Safety instructions

11GB/CY
remove it from the holder after
allowing it to cool down for
15 minutes.
Pay attention to the condition
of the welding cable, electrode
holder and the earth terminal.
Wear and tear of the insulation
and the live parts can lead to
hazards and reduce the quality
of the welding work.
Arc welding creates sparks,
molten metal parts and smoke.
Therefore ensure that: All
flammable substances and/
or materials are removed from
the work station and its imme-
diate surrounding.
Ensure the work station is
ventilated.
Do not weld on containers,
vessels or tubes that contain or
contained flammable liquids or
gases. Avoid any
form of direct contact with the
welding current circuit. The
open circuit voltage between
the electrode holder and earth
terminal can be dangerous,
there is a risk of electric shock.
Do not store the device in
a damp or wet environment
or in the rain. Protection
rating IP21S is applicable
in this case.
Protect your eyes using the
appropriate protective glasses
(DIN level 9–10), which are
fastened to the supplied weld-
ing mask. Wear gloves and
dry protective clothing that are
free of oil and grease to pro-
tect the skin from exposure to
ultraviolet radiation of the arc.
Do not use
the welding power source to
defrost pipes.
Please note:
The light radiation emitted by
the electric arc can damage
eyes and cause burns to
the skin.
Arc welding creates sparks
and drops of melted metal.
The welded workpiece starts to
glow and remains hot for a rel-
atively long period. Therefore,
do not touch the workpiece
with bare hands.
Arc welding can cause vapours
to be release that may be haz-
ardous to health. Be careful not
to inhale these vapours.
Protect yourself from the harm-
ful effects of the electric arc
and keep people that are not
involved in the work away
from the arc maintaining a
distance of at least 2 m.
Safety instructions

12 GB/CY
ATTENTION!
During the operation of the
welding device, other con-
sumers may experience prob-
lems with the voltage supply
depending on the network
conditions at the connection
point. In case of doubt, please
contact your energy supply
company.
During the operation of the
welding device, other devices
may malfunction, e.g. hearing
aids, cardiac pacemakers, etc.
Potential hazards
during electric arc
welding
There are a series of potential
hazards that can occur during
electric arc welding. It is there-
fore particularly important for the
welder to observe the following
rules to avoid endangering him/
herself and others and to pre-
vent damage to people and the
device.
Work on the voltage side, e.g.
on cables, plugs, sockets etc.,
may only be carried out by
qualified electricians accord-
ing to national and local
regulations.
In the event of accidents,
disconnect the welding
device from the mains voltage
immediately.
If electrical contact voltages
occur, switch off the device
immediately and have it
checked by a qualified
electrician.
Always ensure good electrical
contacts on the welding current
side.
Always wear insulating gloves
on both hands during welding
work. These provide protection
from electrical shocks (no-load
voltage of the welding cur-
rent circuit), harmful radia-
tions (heat and UV radiation)
and incandescent metal and
splashes of slag.
Wear sturdy, insulating shoes.
The shoes should also insulate
when exposed to moisture.
Loafers are not suitable as
falling incandescent metal
droplets can cause burns.
Wear suitable protective
clothing, no synthetic
garments.
Do not look into the electric
arc without eye protection;
only use a welding mask with
the prescribed protective glass
as per DIN. In addition to light
Safety instructions

13GB/CY
and heat radiation, which
can dazzle or cause burns,
the electric arc also emits UV
radiation. Without suitable
protection the invisible ultravi-
olet radiation can cause very
painful conjunctivitis which
is not apparent until several
hours later. Furthermore, UV
radiation can cause burns sun-
burn-like effects on unprotected
parts of the body.
Any persons in the vicinity of
the electric arc or helpers must
also be informed of the dan-
gers and be equipped with
the necessary protective
equipment. If necessary,
set up protective walls.
Ensure an adequate supply
of fresh air whilst welding,
particularly in small spaces,
as it produces smoke and
harmful gases.
No welding work may be
carried out on containers
that have been used for stor-
ing gases, fuels, mineral oils
or similar – even if they have
been empty for a long time –
as possible residues may
present a risk of explosion.
Special regulations apply in
rooms where there is a risk
of fire or explosion.
Welded joints that are subject
to heavy stress loads and are
required to comply with certain
safety requirements may only
be carried out by specially
trained and certified welders.
Examples of this are pressure
vessels, running rails, tow
bars, etc.
ATTENTION! Always connect
the earth terminal as close as
possible to the point of weld to
provide the shortest possible
path for the welding current
from the electrode to the earth
terminal. Never connect the
earth terminal to the housing
of the welding device! Never
connect the earth terminal to
earthed parts far away from
the workpiece, e.g. a water
pipe in another corner of the
room. This could otherwise
damage the protective bond-
ing system of the room you are
welding.
Do not use the welding device
in the rain.
Only place the welding device
on a level surface.
The output is rated at an ambi-
ent temperature of 20 °C. The
welding time may be reduced
in higher temperatures.
Safety instructions

14 GB/CY
Risk of electric shock:
Electric shock from a weld-
ing electrode can be fatal. Do not
weld in rain or snow. Wear dry
insulating gloves. Do not touch
the electrodes with bare hands.
Do not wear wet or damaged
gloves. Protect yourself from elec-
tric shock with insulation against
the workpiece. Do not open the
device housing.
Danger from welding
fumes:
Inhalation of welding fumes can
endanger health. Do not keep
your head in the fumes. Use the
equipment in open areas. Use
extractors to remove the fumes.
Danger from welding
sparks:
Welding sparks can cause an
explosion or fire. Keep flammable
substances away from the weld-
ing location. Do not weld next to
flammable substances. Welding
sparks can cause fires. Keep a
fire extinguisher close by and an
observer should be present to
be able to use it immediately.
Do not weld on drums or any
other closed containers.
Danger from arc beams:
Arc beams can damage your
eyes and injure your skin. Wear
a hat and safety goggles. Wear
hearing protection and high,
closed shirt collars. Wear welding
safety helmets and make sure you
use the appropriate filter setting.
Wear complete body protection.
Danger from electro-
magnetic fields:
Welding current generates elec-
tromagnetic fields. Do not use
if you have a medical implant.
Never wrap the welding cable
around your body. Guide
welding cables together.
Welding mask-specific
safety instructions
With the help of a bright light
source (e.g. lighter) examine
the proper functioning of the
welding shield prior to starting
with any welding work.
Weld spatters can damage
the welding lens. Immediately
replace damaged or scratched
welding lenses.
Immediately replace damaged
or highly contaminated or
splattered components.
Safety instructions

15GB/CY
The device must only be
operated by people over the
age of 16.
Please familiarise yourself with
the welding safety instructions.
Also refer to the safety instruc-
tions of your welding device.
Always wear a welding mask
while welding. If it is not
used, you could sustain severe
lesions to the retina.
Always wear protective cloth-
ing during welding operations.
Never use the welding mask
without the welding lens.
There is a risk of damage to
the eyes!
Regularly replace the welding
lens to ensure good visibility
and fatigue-proof work.
Environment with
increased electrical
hazard
When welding in environments
with increased electrical hazard,
the following safety instructions
must be observed.
Environments with increased
electrical hazard may be encoun-
tered, for example:
In workplaces where the space
for movement is restricted,
such that the welder is
working in a forced posture
(e.g.: kneeling, sitting, lying)
and is touching electrically
conductive parts;
In workplaces which are
restricted completely or in part
in terms of electrical conductiv-
ity and where there is a high
risk through avoidable or acci-
dental touching by the welder;
In wet, humid or hot work-
places where the air humidity
or weld significantly reduces
the resistance of human skin
and the insulating properties
or effect of protective equip-
ment.
Even a metal conductor or scaf-
folding can create an environ-
ment with increased electrical
hazard.
In this type of environment, insu-
lated mats and pads must be
used. Furthermore gauntlet gloves
and head protection made of
leather or other insulating mate-
rials must be worn to insulate the
body against Earth. The welding
power source must be located
outside the working area or
Safety instructions

16 GB/CY
electrically conductive surfaces
and out of the welder’s reach.
Additional protection against a
shock from the mains power in
the event a fault can be provided
by using a fault-circuit interrupter,
which is operated with a leakage
current of no more than 30 mA
and covers all mains-powered
devices in close proximity. The
fault-circuit interrupter must be
suitable for all types of current.
There must be a way of rapidly
disconnecting the welding power
source or the welding current cir-
cuit (e.g. emergency stop device)
which is easy to reach. When
using welding devices under
electrically-hazardous conditions,
the output voltage of the welding
device during idle operation must
not be higher than 113 V (peak
value). Based on the output volt-
age this welding device may be
used in these conditions.
Welding in tight spaces
When welding in tight spaces
this may pose a hazard through
toxic gases (risk of suffocation).
In tight spaces you may only
weld if there are trained individu-
als in the immediate vicinity who
can intervene if necessary. In this
case, before starting the welding
procedure, an expert must carry
out an assessment in order to
determine what steps are neces-
sary, in order to guarantee safety
at work and which precautionary
measures should be taken during
the actual welding procedure.
Total of open circuit
voltages
When more than one welding
power source is operated at the
same time, their open circuit
voltages may add up and lead to
an increased electrical hazard.
Welding power sources must be
connected in such a way that the
danger is minimised. The indi-
vidual welding power sources,
with their individual control units
and connections, must be clearly
marked, in order to be able to
identify which device belongs to
which welding power circuit.
Protective clothing
At work, the welder must pro-
tect his/her whole body by
Safety instructions

17GB/CY
using appropriate clothing and
face protection against radia-
tions and burns. The following
steps must be observed:
– Wear protective clothing
prior to welding work.
– Wear gloves.
– Open windows to guarantee
air supply.
– Wear protective goggles.
Gauntlet gloves made of a
suitable material (leather) must
be worn on both hands. They
must be in perfect condition.
A suitable apron must be worn
to protect clothing from flying
sparks and burns. When specific
work, e.g. overhead welding, is
required, a protective suit must
be worn and, if necessary, even
head protection.
Protection against rays
and burns
Warn of the danger to the eyes
by hanging up a sign saying
“Caution! Do not look into
flames!”. The workplaces must
be shielded so that the persons
in the vicinity are protected.
Unauthorised persons must be
kept away from welding work.
The walls in the immediate
vicinity of fixed workplaces
should neither be bright
coloured or shiny. Windows
up to head height must be
protected to prevent rays
from penetrating or reflecting
through them, e.g. by using
suitable paint.
EMC Device
Classification
According to the standard
IEC 60974-10, this is a welding
device in electromagnetic compat-
ibility Class A. Class A devices
are devices that are suitable for
use in all other areas except living
areas and areas that are directly
connected to a low-voltage supply
mains that (also) supplies residen-
tial buildings. Class A devices
must adhere to the Class A limit
values.
WARNING NOTICE: Class A
devices are intended for use in
an industrial environment. Due to
the power-related as well as the
radiated interference variables,
difficulties might arise in ensuring
electromagnetic compatibility in
other environments.
Safety instructions

18 GB/CY
Even if the device complies
with the emission limit values in
accordance with the standard,
such devices can still cause elec-
tromagnetic interference in sensi-
tive systems and devices. The user
is responsible for faults caused by
the arc while working, and the
user must take suitable protective
measures. In doing so, the opera-
tor must consider the following:
– Mains, control, signal and
telecommunication cables
– Computers and other micropro-
cessor-controlled devices
– TVs, radios and other playback
devices
– Electronic and electrical safety
equipment
– Persons with heart pacemakers
or hearing aids
– Measuring and calibration
equipment
– Interference immunity of other
nearby equipment
– The time of day at which the
work is being done
The following is recommended
to reduce possible interference
radiation:
– Fit a mains filter to the mains
connection
– Service the device regularly
and keep it in good condition
– Welding cables should be
completely unwound and run as
parallel as possible on the floor
– If possible, devices and systems
at risk from interference radi-
ation should be removed from
the work area or shielded.
The product is intended solely for
professional use.
Before use
Take all parts from the packaging
and check whether the flux-core
wire multi-welder or parts show any
damage. If this is the case, do not
use the multi-welder. Contact the
manufacturer via the indicated
service address.
Remove all protective films and other
transport packaging.
Check that the delivery is complete.
Mounting
Assembling the welding
mask
Insert the dark welding lens
20
with
the writing facing up into the shield
body
19
(see Fig. C). To do this, if
necessary, press gently from the front
against the disc, until it clicks into
place The labelling on the dark weld-
ing lens
20
must now be visible from
the front of the protective shield.
Push the handle
21
from the inside
into the corresponding notch of
the mask, until it snaps into place
(see Fig. D).
Safety instructions / Before use / Mounting

19GB/CY
MIG welding
Prevent the risk of an
electric shock, injury or damage. To do
this always unplug the mains plug from
the socket prior to each maintenance
task or preparatory work.
Note: Different welding wires will be
needed depending on the application.
Welding wires with a diameter of
0.6–1.0 mm can be used with this
device.
Feed roll, welding nozzle and wire
cross-section must be compatible with
one another. The device is suitable for
wire reels weighing up to maximum
5000 g.
Use aluminium wire to weld aluminium
and steel wire to weld steel and iron.
Adaptation of device to
solid welding wire with
inert gas
The correct connections for solid wire
welding when using inert gas are shown
in Fig. S. When using the aluminium
solid wire delivered with the product,
then you must use argon as the inert gas
(not included with the delivery).
S
10 4
35
36
6
32
First connect the plug
32
with the
connector marked with the “+”
(see Fig. S). To fix it in place, rotate
in a clockwise direction. If you are
in any doubt, then please contact a
professional.
Now connect the cable assembly
with direct connection
10
to the
appropriate connector (see Fig. S).
Fix the connection in place by tight-
ening the fixing ring
38
in a clock-
wise direction.
Then connect the earth cable
4
with the corresponding connector,
marked with the “-” (see Fig. S).
To fix the connection in place, rotate
in a clockwise direction.
T5
33
Pull the protective cap off the gas
connection
33
.
Now connect the inert gas feed
including the pressure reducer (not
included with the delivery) to the
gas connection
33
(see Fig. T). Inert
gas is required if you are not using
flux-cored wire with integrated solid
inert gas. If necessary, observe the
notes for your pressure reducer (not
included with the delivery). You can
use the following formula as a guide-
line for adjusting the gas flow:
38
MIG welding

20 GB/CY
Wire diameter in mm x 10 =
gas flow in l/min
For example, using 0.8 mm wire, will
give a value of approx. 8 l/min.
Adaptation of device to
flux-cored welding wire
without inert gas.
If you are using flux-cored welding wire
with integrated inert gas, then you do
not have to have an external inert gas
supply.
First connect the plug
32
with the
connector marked with the “-”. To
fix it in place, rotate in a clockwise
direction. If you are in any doubt,
then please contact a professional.
Connect the cable assembly with
direct connection
10
to the appropri-
ate connector. To fix the connection,
tighten the fixing ring
38
in a clock-
wise direction.
Then connect the earth cable
4
with
the corresponding connector, marked
with the “+” and to fix the connec-
tion in place rotate in a clockwise
direction.
Insert welding wire
Unlock and open the cover of the
wire feed unit
1
, by pushing the
release knob upwards.
Unlock the roller unit by turning
the roller mount
27
anti-clockwise
(see Fig. F).
Pull the roller mount
27
off the shaft
(see Fig. F).
Note: Make sure that the end of the
wire does not come loose and cause the
roll to roll out on its own. The end of the
wire may not be released until during
assembly.
Completely unpack the welding wire
reel
15
, so that it can unrolled with-
out difficulty. Do not release the wire
end yet.
Place the wire reel on the shaft.
Make sure that the roll unwinds on
the side of the
29
wire feed guide
(see Fig. G and M).
Place the roll mount
27
back on and
lock it by pressing and turning it
clockwise (see Fig. G).
Undo the adjustment screw
25
and
swing it downwards (see Fig. H).
Turn the thrust roller unit
26
to the
side (see Fig. I).
Loosen the feed roll holder
28
by
turning it anti-clockwise and pull it
forwards and off (see Fig. J).
On the top of the feed roll
18
, check
whether the appropriate wire thick-
ness is indicated. If necessary, the
feed roll
18
has to be turned over or
replaced (see Fig. E). The supplied
welding wire (Ø 1.0 mm) must be
used in the feed roll
18
with the spec-
ified wire thickness of Ø 1.0mm.
The welding wire must be positioned
in the upper groove!
Erect the feed roll holder
28
again
and screw clockwise direction.
Remove the torch nozzle
7
by
pulling and turning it clockwise
(see Fig. K).
Unscrew the welding nozzle
14
(see Fig. K).
Guide the cable assembly with direct
connection
10
away from the weld-
ing device as straight as possible
(place it on the floor).
Take the wire end out of the edge of
the spool (see Fig. L).
Trim the wire end with wire scis-
sors or a diagonal cutter in order to
remove the damaged, bent ends of
the wire (see Fig. L).
Note: The welding wire must be kept
under tension the entire time in order
MIG welding