Paslode COILMASTER IM50S User manual

PASLODE IMPULSE
COILMASTER IM50S
MANUAL
ANZ Product Code B40001

1 IM50S COILMASTER MANUAL
TABLE OF CONTENTS
GENERAL SAFETY INSTRUCTIONS
TOOL SAFETY INSTRUCTIONS
BATTERY SAFETY & CHARGING
FUEL CELL SAFETY
TOOL OVERVIEW
FUEL CELL LOADING PROCEDURE
CORRECT TOOL OPERATING PROCEDURES
PREPARING AND USE OF TOOL
TROUBLESHOOTING
TOOL MAINTENANCE
TOOL SPECIFICATIONS
SCHEMATICS
ACCESSORIES
2
3
4
5
6
7
8
9
10
11
15
16
19

IM50S COILMASTER MANUAL 2
Congratulations on the purchase of your new Paslode Cordless IM50S CoilMaster Nailer.
GENERAL SAFETY INSTRUCTIONS
The Impulse system consists of: tool, fuel cell, battery,
charger and fasteners. In the interests of operator
and system safety, the tool, fasteners and the fuel
cells referred to in the Paslode documents, must be
considered as one single, complete safety system.
WARNINGS
DO NOT ATTEMPT TO OPERATE
THIS TOOL UNTIL YOU HAVE
READ AND UNDERSTAND ALL
SAFETY PRECAUTIONS AND
MANUAL INSTRUCTIONS.
The Paslode Impulse IM50S CoilMaster is
an internal combustion device. It produces
hot exhaust gases that may ignite
flammable materials. This tool must not
be used in a combustible environment or
in the presence of combustible materials,
such as flammable chemicals, adhesives,
gasoline, or solvents.
Failure to follow all safety precautions and
instructions may result in a permanent
loss of vision, serious personal or even
fatal injury, property damage and/or tool
damage.
Do not expose the tool to temperatures in
excess of 49°C (120°F). Fuel and/or the
battery may burst, releasing flammable
gas.
This tool must be operated only in a well-
ventilated environment, because the tool
exhausts carbon monoxide similar to a
petrol/gasoline lawnmower. Exposure to
carbon monoxide may cause dizziness,
nausea, or unconsciousness.
ALWAYS keep the Impulse IM50S
CoilMaster fuel cell, battery and battery
charger out of the reach of children.
ALWAYS wear eye and ear safety
equipment (PPE) when working with
or in the vicinity of the Paslode Impulse
IM50S CoilMaster.
The Impulse IM50S CoilMaster should not
be used in the rain or where excessive
moisture is present.
MAINTENANCE
Restrict Field Maintenance to the following:
CHECKING THE ENERGY LEVEL OF THE BATTERY
RECHARGING THE BATTERY
CHECKING THE FUEL CELL
REPLACING THE FUEL
CLEANING/REPLACING THE AIR FILTER
CLEARING A JAM
CLEANING AND LUBRICATING THE TOOL
(SEE CLEANING MANUAL INSTRUCTIONS (PG 12)
CAUTION
Never attempt any maintenance of a
Paslode Impulse tool without first
removing the fasteners, fuel cell and
battery. Maintenance should be started
only after the tool is inoperative.
Operators should be capable of conducting basic
maintenance on the tool. This will not affect your tool
warranty.
FUEL CELL CHECK
Check the fuel cell. First remove the fuel cell from the tool
and check the “Best Use Before” date stamped on the
bottom of the cell.
CLEARING A NAIL JAM SAFELY
1. Remove the battery, fuel and fasteners.
2. Push the latch opening the magazine.
3. Clear jam, and push driver blade back up to its
rest position at the top of the cylinder.
4. Close magazine. Check contact probe moves freely.
FUEL CELL DISPOSAL
Dispose of all empty fuel cells responsibly. Remember to
dispose of these fuel cells where they will not be crushed,
punctured, burned or found by children.
Refer to your local authority regulations.

3 IM50S COILMASTER MANUAL
TOOL SAFETY INSTRUCTIONS
SAFETY INSTRUCTION:
TOOL OPERATION
1. EYE AND EAR PROTECTION.
Eye protection must meet the requirements
of AS/NZS 1337:1992 and should have side
shields for increased protection.
2. NEVER ASSUME THE TOOL IS EMPTY.
Never point the tool at yourself or anyone else.
3. NEVER ENGAGE IN “HORSEPLAY” WITH THE
TOOL.
Careless and improper use may results in a serious
accident.
4. NEVER CARRY THE TOOL WITH YOUR FINGER
ON, OR DEPRESSING, THE TRIGGER.
This practice may result in an accidental discharge
or a fastener.
5. NEVER OPERATE A TOOL THAT IS
MALFUNCTIONING.
Repair or refer to a service agent.
6. DO NOT LOAD FASTENERS WITH
THE TRIGGER OR SAFETY YOKE DEPRESSED.
A fastener may be accidently discharged.
7. NEVER OPERATE THE TOOL WITH THE WORK
CONTACT ELEMENT REMOVED OR DISABLED.
Never operate the tool if the work contact element
is not working properly or sliding freely.
8. ALWAYS POINT THE TOOL AWAY FROM YOUR-
SELF AND OTHERS WHEN CLEARING A JAM OR
REMOVING FASTENERS. ALWAYS REMOVE THE
FUEL CELL AND BATTERY BEFORE CHECKING
THE TOOL.
9. NEVER OPERATE THE IMPULSE COILMASTER
IF PARTS ARE LOOSE, DAMAGED OR MISSING.
10. DO NOT DRIVE FASTENERS INTO KNOTS OR
ON TOP OF OTHER FASTENERS.
A fastener may ricochet and cause serious injury.
11. OPERATE THE TOOL ONLY ON THE WORKPIECE.
12. NEVER DRIVE FASTENERS INTO AREAS WITH
CONCEALED HAZARDS.
Always check the area behind the work surface for
electrical wiring, gas, pipes, water pipes, sewer drains
or other potential hazards.
13. ALWAYS MAINTAIN SECURE AND
UNOBSTRUCTED FOOTING WHEN ON LADDERS,
PLATFORMS OR OTHER HIGH LOCATIONS.
14. ALLOW ONLY QUALIFIED PERSONNEL TO
OPERATE THE IMPULSE COILMASTER.
15. PROPERLY STORE FUEL CELL.
Always store fuel cells where they will not be
exposed to an open flame, sparks, in direct
sunlight or temperatures above 25°C.
16. ALWAYS STORE THE TOOL WITH THE FUEL CELL
AND BATTERY REMOVED.
Store the fuel cells in the case with the Impulse
CoilMaster.
17. KEEP THE TOOL CLEAN AND WELL MAINTAINED.
18. KEEP YOUR HANDS CLEAR OF THE WORK
AREA SURFACE.
A fastener may exit at an angle
unexpectedly and cause injury.
19. OBSERVE LOCAL BATTERY AND FUEL CELL
DISPOSAL REGULATIONS.
20. WHEN NOT IN USE, REMOVE THE BATTERY
AND FASTENERS AND RETURN THE TOOL
TO ITS CASE.
21. IT IS NOT PERMITTED TO MAKE ANY
MODIFICATION TO THE TOOL, FUEL CELL OR
BATTERY OTHER THAN THOSE SPECIFIED BY
THE MANUFACTURER.
22. ONLY USE PASLODE SPECIFIED CONSUMABLES,
BATTERIES AND FUEL CELLS.
23. IF THE TOOL MISFIRES, ALWAYS REMOVE THE
BATTERY PRIOR TO EXAMINATION OF THE TOOL.
If the problem persists contact your local centre or
the tool manufacturer. The tool should be regularly
inspected for defective parts, loose screws (especially
after cleaning), etc and any defects rectified before
use. Check prior to each operation that the safety
mechanism is functioning properly.

IM50S COILMASTER MANUAL 4
BATTERY SAFETY & CHARGING
BATTERY AND CHARGING INSTRUCTIONS
1. Plug power adapter into charger base.
2. Connect to 240v AC outlet, a green light
indicates power is on.
3. Install battery, red light indicates battery is charging.
NOTE: If battery is completely discharged, the red
light and the green light may alternate back and
forth for up to 20 minutes. This safety feature slowly
recharges the battery until it is ready to accept the
full charging current. If the red and green lights
continue to alternate after 20 minutes, the battery
may be damaged.
4. After charging is complete, the green light will come on.
CHARGING TIMES
First charge (new battery) - 1 hour
Discharged Battery - 5 minutes to 1 hour
DO NOT:
Charge battery outdoors, in exposed wet
conditions, or in temperatures below 5°C
(40°F).
Allow metal objects to come in contact with
battery terminals.
Puncture or attempt to open battery case
or cells.
Store battery where it will be subjected to
temperatures above 49°C (120°F).
Incinerate battery.
Use a defective battery charger, one that
over-heats and/or smokes when plugged in.
Immerse the battery in water.
Do not short-circuit a battery.
Do not use a battery charger which heats
up excessively or gives off fumes when
connected - disconnect the charger
immediately.
The power adapter, charger base and battery are
designed to operate together as one system. Only use the
‘Paslode Impulse’ charger for ‘Paslode Impulse’ batteries.
The charging system is designed for use in covered areas.
Do not expose it to rain or to excessive humidity.
Arrange the charger lead appropriately to avoid
unnecessary damage. Do not use the charger if the cable
or plug is damaged. Replace immediately.
To avoid electrocution, disconnect the power supply
adapter before cleaning the terminals and contacts.
Use a dry cloth.
BATTERY DISPOSAL
Batteries and charging systems must be recycled or
taken to a designated disposal areas. (Subject to local
regulations)
TRANSPORT - LI ION BATTERY
& FUEL CELLS
The contained lithium-ion batteries are subject to the
Dangerous Goods Legislation requirements (see UN3480
or UN3481). The user can transport the batteries by road
without further requirements.
When being transported by third parties (eg: air transport
or forwarding agency), special requirements on packaging
and labelling must be observed. For preparation of the
item being shipped, consult an expert for hazardous
material if required.
Dispatch batteries only when the housing is undamaged.
Tape or mask off open contacts and pack up the battery
in such a manner that it cannot move around in the
packaging. Please also observe possibly more detailed
national regulations.
For the transport of Paslode fuel cells use UN Code
UN3478.
Transport of small amounts (<30 Kg ) in a private vehicle
is permitted without a transport and safety sheet (Limited
quantity exemption for road transport). The regulations by
transport categories are:
• Road/rail: ADR- RID - UN code 3478 class 2 code 5F
• Sea: IMDG - UN code 3478 + emergency instructions
sheet F·D, S-U
• Air: IATA - UN code 3478 class 2.1
Goods must be accompanied by the written safety
instruction of the chapter 5·4·3 of the ADR. Transport
by post is not permitted.

5 IM50S COILMASTER MANUAL
FUEL CELL SAFETY
FUEL CELL SAFETY
WARNING
EXPLOSION/FIRE HAZARD
Read all instructions before using
or handling the fuel cell.
Keep the fuel cell away from heat, sparks
and open flame. Do not smoke when
handling or operating tool or fuel cell.
Exposure to temperatures above 49°C
(120°F) may cause the fuel cell to burst,
releasing flammable gas.
Sunlight can raise the inside temperature
of an unventilated motor vehicle or storage
container to above 60°C (140°F).
Never puncture or attempt to open
the fuel cell; it is non-refillable. Never
incinerate, reclaim or recycle the fuel cell.
Dispose of used cell responsibly.
Never smoke while installing the fuel
cell or operating the tool.
Never inhale the spray.
Store fuel cell(s) in well-ventilated areas
only.
Keep out of the reach of children.
Liquid gas can cause injury in the event
of contact with the skin or eyes.
FUEL CELL CHECK
Paslode Impulse fuel cells are marked with
a “Best Use Before” date on the bottom of
the can. For maximum performance use
fuel before the “Best Use Before” date.
COLD WEATHER OPERATION
Fuel combustion can be adversely affected at extreme low
temperatures. Ensure that the tool battery and fuel cell are
above the minimum operating temperature of 7°C (20°F)
before use.
The fuel cell is an aerosol product corresponding to the
2008/47/EC regulations. It contains:
• Liquefied hydrocarbon gases (butane, propane,
propylene).
• A lubricant to maximise the tool durability.
When the fuel is used there will always be some
propellant left inside the cartridge. The fuel cell is always
pressurized. Its contents are extremely flammable. The
fuel cell is not reusable.
FUEL CELL DISPOSAL
Dispose of all empty fuel cells responsibly. Remember to
dispose of these fuel cells where they will not be crushed,
punctured, burned or found by children.
STORAGE
Stores and showrooms must comply with building
regulations. All local instructions corresponding to fire
regulations must be followed.
• Where possible, store fuel at a stable temperature in
the range 7°C to 25°C. Do not expose to temperatures
exceeding 49°C.
• Do not use tools that emit flames, sparks or reach high
temperatures in the vicinity that fuel cells are stored.
• Do not store in designated thoroughfares, hallways or
stairwells.
• Store in a well-ventilated area.
• Fuel cells must not be displayed in shop windows.
• Storage with pyrotechnic products is not permitted.
FIRST AID
• Direct contact with liquid gas may cause burns or
frostbite.
• In case of inhalation remove the person to fresh air,
and encourage breathing. Should the casualty become
unconscious, or breathing does not quickly return to
normal, summon urgent medical assistance.
• If gas gets into the eyes they should be flushed out with
copious amounts of water. Skin contamination should
be removed with soapy water.
If symptoms persist, seek medical assistance.

IM50S COILMASTER MANUAL 6
TOOL OVERVIEW
= 200 nails
2.3 - 2.87mm
L 32mm to 50mm
Smooth, Ring and Screw
Type of head: Flat, Dome
+
+
OFF
ON
=
=
DEPTH OF DRIVE
ADJUSTMENT
ON BOARD SPARE
NO-MAR TIP
ADJUSTABLE BELT HOOK
SOFT RUBBER HAND-GRIP
FLASHING GREEN = CHARGED
FLASHING RED = NEEDS CHARGING
COLLATION TEAR OFF
SUPPORT POST

7 IM50S COILMASTER MANUAL
FUEL CELL LOADING PROCEDURE
800
shots
per
cell
Fuel cell
expiry
on base
of can
CORRECT FUEL CELL LOADING PROCEDURE
To open - Push forward,
lift then back
Open fuel door
Carefully align fuel adaptor
and cell stem
Fuel adaptor locks in up
position
Remove fuel cell carefully
Load fuel cell To close - Push forward
then down to lock fuel
door
Load
fuel
cell
65 7
1 2 3 4
ALWAYS REMOVE
BATTERY, FUEL CELL
AND FASTENERS
WHEN SERVICING
OR CLEARING A JAM.
ONLY USE PASLODE’S SPECIALLY FORMULATED FUEL, FAILURE TO DO SO MAY DAMAGE YOUR TOOL,
CAUSE MISFIRES AND VOID WARRANTY.

IM50S COILMASTER MANUAL 8
CORRECT TOOL OPERATING PROCEDURES
= 200 nails
2.3 - 2.87mm
L 32mm to 50mm
Head type: Flat and Dome
Coating: Zinc plate, galv, stainless steel
CORRECT NAIL LOADING PROCEDURE
Open nose gate
1. Close magazine cover
first
2. Close nose gate and
latch
Open magazine cover Place coil into magazine Feed nails into nose
1 2 3 4
5 6
1
2
CORRECT REMOVAL OF EXCESS COLLATION TAPE
Fold tape at right angles
across front of tool nose.
Only then tear off collation.
Locking tab post support
collation
The tool has a locking tab which is designed to hold the
tape in place. Check locking tab is positioned correctly
in hole provided in collation tape. The correct use of
this locking tab ensures nails can not be dislodged from
collation strip during removal of excess tape.
WARNING: Do not pull collation tape straight out of
nose. This incorrect action will dislodge nails already fed
into firing chamber and may cause nail to jam.
MAGAZINE NAIL LENGTH TRAY
Adjustable nail length tray for short nail support Adjust nail length tray for long nail support

9 IM50S COILMASTER MANUAL
PREPARING AND USE OF TOOL
FOR FIXING METAL CONNECTING PLATES
Instructions: Use 32mm hardened ballistic (cone) tip
nails. For maximum performance use CoilMaster nails
(B40020). Do not over drive nail - the underside of the
nail head should rest against metal plate surface.
ADJUSTING THE DEPTH OF DRIVE - THUMB WHEEL ROTATION
Metal Plate Surface
+ +
Counter
Sunk Proud
INCREASE
DEPTH OF DRIVE
DECREASE
DEPTH OF DRIVE
ALWAYS WEAR
EYE AND HEARING
PROTECTION
TOOL FIRING SEQUENCE 1000/hour max fire rate / 2 nails/second / 7°C to 40°C
BANG!
BZZZZZ
1 2 3 4
Depress work contact
probe
Actuate trigger, tool fires Allow recoil, work contact
is released
Trigger released
CORRECT BATTERY OPERATION
ON/OFF SWITCH. Battery has 2 secure lock positions:
engaged and disengaged
OFFON
Green indicates
charged battery
Red indicates battery
needs recharging