PBZ CropCare ATV-BL20 User manual

by PBZ
20’ Boomless Spray Kit
Model: ATV-BL20
Form: ATV-BL20OM
Rev. A.1 Date 04/19
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
www.CropCareEquipment.com
Owner's Manual

3
Table Of Contents
• Be aware of all safety guidelines, warnings, and cautions including those of the tractor manufacturer.
• Read and understand the chemical manufacturer’s labels, warnings, and instructions.
• Know and fulll all state pesticide applicator license requirements.
• Familiarize yourself and other operators with the sprayer’s components and how all parts are operated.
Before You Begin
Please read and understand this manual and its instructions and warnings completely before operating.
Identication of Machine ...................................................................3
Before You Begin....................................................................................3
Safety Precautions.................................................................................4
Before Operation ........................................................................4
During Operation .......................................................................4
Following Operation .................................................................4
Assembly Instructions .........................................................................5
Calibrating the Sprayer........................................................................6
Calculating the Speed...............................................................6
Determining Nozzle Size/Using Calibration Chart .........6
Maintenance Instructions ..................................................................7
Routine Maintenance................................................................7
Winterizing your Sprayer .........................................................8
Breakdowns & Parts Lists ....................................................................9
ATV-BL20 Breakdown................................................................9
ATV-BL20 Parts List.....................................................................9
CropCare®Limited Warranty........................................................... 10
Identication of Machine
• Model #’s: ATV-BL20
• The model number and revision identication decal is located on top of the tank .

4
During Operation
• To avoid injury from chemical hazards, wear the proper
protective clothing. Each chemical manufacturer’s
clothing requirements are listed under the “Personal
Protective Equipment (PPE) section in the chemical’s
instructions
• Always be aware of bystanders, particularly children!
Always look before moving the sprayer or engaging the
pump. Bystanders should never be allowed near the
sprayer during operation.
Safety Precautions
• Completely rinse the entire system and all of its
components of all chemical residue after every use.
Following Operation
• Dispose of rinsate in accordance with chemical
application guidelines.
• Be aware of dangerous terrain such as holes, slopes,
drop-os, banks, rocks, and hidden hazards. Operate
the tractor and sprayer up and down slopes, not across.
• Rememberthataccidentscanevenhappentoseasoned
operators. Always take your time and follow all safety
instructions.
Before Operation
• Be aware of the location of all the safety and warning
decals. Always replace any decals that are illegible or
are missing.
• Carefully study and understand this owner’s manual.
• Give the boom a visual inspection for any worn parts,
loose bolts, or other visible problems, and make any
necessary repairs. See the maintenance section.
• All maintenance should be performed with the sprayer
unhooked from the tractor and clean of any harmful
chemicals.
• Make sure the area is clear of any people or obstructions
before using the sprayer.

5
Assembly Instructions
The model ATV-BL20 boom comes partially assembled and requires some assembly. Follow the step-by-step instructions to ensure
proper assembly. Before assembling, ensure that you have all of the necessary components and parts.
Assembly Instructions
1. Mount the boom tube to the sprayer using the boom
mounting clips, four 3/8-16 x 2 1/4” carriage bolts, and
3/8-16 ange nuts as shown in Figure 1.
2. Connect the 1/2”tee to the boom supply line with a hose
clamp as shown in Figure 1.
3. Use the parts list above to reference parts in Figure 1
Figure 1
Ref # Qty. Part Number Description
1 1 ---------- ATV-BL20 assembly
2 1 6806052 Hose Clamp, 3/8”- 7/8” SS
3 2 BF1210 Boom mounting clip, 12’ boom, black
4 4 FN38 Nut, Flange 3/8-16
5 4 CB38*214G5 Bolt, Carriage 3/8-16 x 2-1/4” Gr 5
6 2 QJ4676-90-25-NYR Adapter, Quickjet 90° 1/4” FPT
7 2 8079PP50 Strainer, Tip 50 Mesh Red Poly Body SS Screen
8 2 CP19438EPR Gasket, for TeeJet caps, EPDM
1
2
3
4
5
5
2
1
3 4
67
8

6
Note: All calibration needs to be done with water only!
When spraying with the boom, the sprayer must be calibrated to ensure proper spray coverage. Before calibrating the sprayer, it is
important to familiarize yourself with the operating instructions. The calibration process is simplied when broken down into the
following steps:
1. Calculate the speed of the sprayer or equipment.
2. Determine the nozzle size and consult the calibration chart for the desired or instructed Gallons per Acre (GPA).
Calibrating the Sprayer
1. Calculating the Speed
It is important to determine what speed you will be traveling at while spraying. While some tractors may have speedometers, it is still
recommended that speed always be calculated for accuracy purposes. To determine the speed follow these four steps:
1. Measure a 200 foot or 300 foot distance on a eld or a
surface similar to where you will be spraying.
2. Drive the equipment and sprayer (half-full is optimal)
across the measured distance at a constant rate of speed.
There should be no changes in speed while you are
measuring the time. This should be a comfortable speed
for spraying.
3. Have someone measure the amount of time (in seconds)
it takes to travel the measured distance.
4. Your speed can be calculated by entering your data into
the equation Speed (mph) = (Distance (ft) x 60) ÷ (Time
(seconds) x 88). You can also refer to the speed chart
(Figure 5) to the right.
2. Determining Nozzle Size
The spray nozzles on your sprayer are color-coded to match up with the calibration chart. After you have determined your nozzle
size, you need to look at the calibration chart. Using your calculated speed, nozzle size, and desired gallons per acre (GPA), nd the
pressure (psi) necessary to achieve your GPA. It is important to note that lower pressure settings will result in less spray drift.
Example: Assume you have found your calculated speed to be 6 MPH, your spray height is set at 24”, and you want to spray at 7
GPA. Upon looking at the chart, you nd that you should set the sprayer's pressure at about 23 psi in order to apply 7 GPA.
Note: It is helpful for future references to record the
exact RPM and gear used to nd your speed.
Speed in MPH
Time required (seconds) to travel a
distance of:
200 feet 300 feet
1.0 136 205
1.5 91 136
2.0 68 102
2.5 55 82
3.0 45 68
3.5 39 58
4.0 34 51
4.5 30 45
5.0 27 41
5.5 25 37
6.0 23 34
6.5 21 31
7.0 19 29
Figure 5

7
Calibrating the Sprayer
Maintenance Instructions
Routine Maintenance
1. It is recommended to perform a visual and physical
inspection for any worn parts, loose bolts, damaged
hoses, or other visible problems. Make all necessary
repairs before spraying. To order parts or receive
technical help, please contact the original retailer.
2. After each use it is important to rinse the boom and all
componentsby runningwaterthroughthe entire system.
3. Tip strainers should be taken out and rinsed on a regular
basis. Tip strainers are the small screens located behind
each spray nozzle on the boom (Figure 6).
It is very important to perform routine maintenance on your sprayer boom before and after each use. Good maintenance practices
will help to guard against any breakdowns or accidents.
Note: Always wear the proper Personal Protective Equipment (PPE) when performing maintenance on your sprayer.
Tip Size PSI
GPM
of 2
nozzles
Spray Width
(Feet) Spray Height 24” Spray Height 36”
24”
Height
36”
Height
Gallons Per Acre for two nozzles
(GPA)
Gallons Per Acre for two nozzles
(GPA)
4 MPH 6 MPH 8 MPH 10 MPH 4 MPH 6 MPH 8 MPH 10 MPH
1/4XP10-VP
20 1.42 17.0 20.0 10.3 6.9 5.2 4.1 8.8 5.9 4.4 3.5
30 1.74 20.0 22.0 10.8 7.2 5.4 4.3 9.8 6.5 4.9 3.9
40 2.00 22.0 25.0 11.3 7.5 5.6 4.5 9.9 6.6 5.0 4.0
50 2.24 25.0 27.0 11.1 7.4 5.5 4.4 10.3 6.8 5.1 4.1
60 2.44 26.0 29.0 11.6 7.7 5.8 4.6 10.4 6.9 5.2 4.2
Please note: Flow rates are calculated using water.
3. Calibration Chart
Tip strainers
Figure 6
Tip Strainers

8
Winterizing your Sprayer
1. Verify that the tank is empty and rinsed out. Pour 2
gallons of RV nontoxic antifreeze into the tank. It is
not recommended to use engine antifreeze. Engine
antifreeze can be harmful to humans, animals, crops, and
the environment.
2. Engage the pump and pump the antifreeze through the
entire system. Ensure that the antifreeze has been
pumped through the entire system.
3. Store the sprayer in a safe, dry location away from the
elements and human and animal activity.
4. Before spraying in the spring, it is recommended to ush
the sprayer with fresh water to cleanse it of the antifreeze
and any other buildup.
5. Do a thorough inspection of all sprayer components
before spraying.
It is essential that you winterize your sprayer to avoid damage and to allow for optimal performance. The winterization process
should be undertaken before freezing conditions and/or after each season of use. Failure to winterize your sprayer will void the
manufacturer’s warranty.
Note: Do not, under any circumstances, run any
petroleum based substance (such as diesel fuel)
through the boom. This will cause damage to sprayer
components and will void the manufacturer’s warranty.
Maintenance Instructions

9
ATV-BL20 Breakdown & Parts List
Breakdowns & Parts Lists
12 13
11
16
10
3
9
12
B
8
2
14
B
5
1
7
4
7
15
11
6
13
7
10
7
A
to pump (not included)
A8
Ref # Qty Part Number Description
1 1 1/4XP10L-VP XP BoomJet nozzle, left, poly
2 1 1/4XP10R-VP XP BoomJet nozzle, right, poly
3 2 QJ4676-90-1/4-NYR Quickjet adapter, 90 deg, 1/4" fpt
4 2 8079PP50 stainless nozzle screen, 50 mesh, red
5 2 CP19438EPR seat washer, rubber
6 2 CP2223712NYB elbow body, 1/2"
7 5 6806052 hose clamp SS 3/8"-7/8"
8 2 1208 EPDM rubber hose, 1/2" (12" length)
9 2 QJ111SQ114 nozzle body clamp, 1 1/4" square
Ref # Qty Part Number Description
10 4 FN38 flange nut, 3/8-16
11 2 BF1210 Boom mounting clip
12 4 CB38*214G5 Carriage bolt, 3/8-16 x 2 1/4" grade 5
13 2 CC5520 poly cap, 1 1/4" square
14 1 T546 Boom tube, 1 1/4" square x 24"
15 1 T12 poly hose barb tee, 1/2"
16 1
12
13
11
16
10
3
9
12
B
8
2
14
5
B
1
4
7
7
15
11
6
13
10
7
7
A
to pump (not included)
A
8
Ref # Qty Part Number Description
1 1 1/4XP10L-VP XP BoomJet nozzle, left, poly
2 1 1/4XP10R-VP XP BoomJet nozzle, right, poly
3 2 QJ4676-90-1/4-NYR Quickjet adapter, 90 deg, 1/4" fpt
4 2 8079PP50 stainless nozzle screen, 50 mesh, red
5 2 CP19438EPR seat washer, rubber
6 2 CP2223712NYB elbow body, 1/2"
7 5 6806052 hose clamp SS 3/8"-7/8"
8 2 1208 EPDM rubber hose, 1/2" (12" length)
9 2 QJ111SQ114 nozzle body clamp, 1 1/4" square
10 4 FN38 flange nut, 3/8-16
11 2 BF1210 Boom mounting clip
12 4 CB38*214G5 Carriage bolt, 3/8-16 x 2 1/4" grade 5
13 2 CC5520 poly cap, 1 1/4" square
14 1 T546 Boom tube, 1 1/4" square x 24"
15 1 T12 poly hose barb tee, 1/2"
16 1
DE180 Decal, Model ATV-BL20, Rev. A.1

10
CropCare®Limited Warranty
Warranty Coverage
Warranty Is Void if:
Getting Service
20’ Boomless Spray Kit: ATV-BL20
1. The Boomless Spray Kit has been subjected to, in the opinion of CropCare®, negligent handling, misuse, an accident or if the
instructions in the owner's manual were not completely followed.
2. The Boomless Spray Kit’s components have been altered in any manner or repairs have taken place with unapproved parts.
3. The Boomless Spray Kit and its components were subject to freezing or freezing conditions. The boom must have been winterized
as per the maintenance instructions to retain the warranty.
4. A non-compatible chemical was used and/or if the Boomless Spray Kit operator failed to rinse all chemical residue out of the
Boomless Spray Kit’s components after use.
5. A petroleum-based, oil-based, or ammable product was used and caused damage to the pump, tank, hoses, or any other
component.
All CropCare®Sprayer Boom warranty claims must be made through the original retailer. All warranty claims must be submitted
with an invoice or a proof of purchase that denotes the purchase date and place of purchase. If you have any questions or
comments concerning this warranty, please contact the original retailer
CropCare®hereby provides a Limited One (1) Year Warranty on Boomless Spray Kits, manufactured by CropCare®. Boomless Spray
Kits manufactured by CropCare® are warrantied against any manufacturer’s defects in any of the Boomless Spray Kit components in
the 12 months following the original date of purchase.
Defective components will be repaired or replaced at the discretion of the manufacturer. It is the responsibility of the purchaser to
return warranted components to the manufacturer. This warranty is limited to the repair or replacement of Boomless Spray Kit
components only. CropCare®is not to be held liable for incidental or consequential damages of any kind. This warranty covers the
purchaser of this Boomless Spray Kit and any other owners who own it during the one (1) year warranty period.
To retain the warranty, the Boomless Spray Kit must be operated and maintained as ascribed by its owner’s manual. For warranty
service, please have a copy of the purchase invoice available.
Ordering Parts
Please contact the original retailer to order replacement parts for your product.

11
Notes:

Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
www.CropCareEquipment.com