PBZ CropCare F2500 User manual

by PBZ
2.5 Gallon Turf Foam Marker
Model F2500
Form: F2500OM
Rev. Date 08/16
PBZ LLC | 295 Wood Corner Rd | Lititz PA 17543
www.CropCareEquipment.com | (717) 738-7365
A Paul B Zimmerman Inc. Company
Owner's Manual

2
CropCare®would like to thank you for choosing to purchase our model F2500 turf foam marker system. We appreciate your
business and want to personally ll all of your equipment and sprayer needs.We also desire to provide you with the technical support
and needed parts that will allow you to continue using your turf foam marker without disruption. For parts and service, please contact
an authorized CropCare®dealer.
Table Of Contents
• Be aware of all safety guidelines, warnings, and cautions including those of the sprayer, no-till planter, or any
other piece of equipment that the turf foam marker may be mounted on.
• Read and understand the warnings and instructions of the foam concentrate that you are using.
• Always use an approved foam concentrate.
• Ensure that you have a power source that meets the requirements of 12 volt DC and 15 amps.
Before You Begin
Please read and understand this manual and its instructions and warnings completely before operating
the turf foam marker.
Identication of Machine ...................................................................2
Specications..........................................................................................2
Before You Begin....................................................................................2
Safety Precautions.................................................................................3
General Guidelines.....................................................................3
Mounting the Turf Foam Marker......................................................3
Turf Foam Marker Unit..............................................................4
Wiring Harness ............................................................................4
Discharge Tubes..........................................................................5
Discharge Hose ...........................................................................5
Operating Instructions ........................................................................5
Maintenance Instructions ..................................................................6
Routine Maintenance................................................................6
Winterizing your Turf Foam Marker .....................................7
Troubleshooting .........................................................................7
Breakdowns & Parts Lists....................................................................8
F2500 Breakdown.......................................................................8
F2500 Parts List ...........................................................................9
Decal List .......................................................................................9
CM40 Compressor Breakdown........................................... 10
F2504 Discharge Tube Breakdown...................................10
CropCare®Limited Warranty.......................................................11
Contact Us............................................................................................. 12
Ordering Parts........................................................................... 12
Specications
Tank Capacity.......................................................................2.5 gallons
Power usage................................7 amp draw / 15 amp start load
Min power supply ...................................................12 volt / 15 amp
Max continuous run time........................................................90 min
Max boom length...............................................................................30’
2.5 gallon Turf Foam Marker
Wiring Harness .........................................................................................
16’ length
Shipping weight ......................................................................................
17 lbs
Identication of Machine
• Model #’s: F2500
• The model number and revision identication decal is located on foam marker frame beside compressor.

3
Safety Precautions
Every year many unnecessary accidents occur due to improper equipment handling and a disregard for safety precautions. You, the
operator, can avoid accidents by observing the precautions listed in this section.
• The operator should be a responsible adult. Do not
allow persons to operate the turf foam marker until they
have displayed a thorough understanding of turf foam
marker safety precautions and operational use.
• Never attempt to operate the turf foam marker while
under the inuence of alcohol or drugs.
• Always use an approved foam solution. Do not, for any
reason, use dish soap, hand soap, or any other cleaning
product. The use of an unapproved foaming solution
could result in lowered performance or machine
damage.
• Do Not eliminate the fuse on the battery wiring
harness under any circumstances. Elimination of
the fuse could result in damage to the machine
or personal injury.
• Always disconnect the power before performing
maintenance or repairs on the turf foam marker. Failure
to adhere to this warning could result in personal injury.
• When performing maintenance on the turf foam marker,
pay close attention to any moving parts. Be especially
aware of the metal fan blade on the compressor.
• Do not touch the surface of the compressor since it may
cause burns during and after operation. See the warning
label on the compressor.
Figure 1: Owner’s Manual Decal (DE39)
General Guidelines
Mounting the Turf Foam Marker
• Be aware of the location of the owner’s manual warning
decal on the turf foam marker’s frame. Always replace
any warning decals that are not legible or are missing.
(See Figure 1)
• Do Not attempt to adjust the foam discharge rate. This
rateis presetandshouldneverneedtobeadjusted. Any
such adjustment will void the manufacturer’s warranty.
• Ifthereisanyportionofthismanualthatyoudonotfully
understand, please contact an authorized CropCare®
dealer.
It is important to follow these mounting instructions to ensure that your CropCare®turf foam marker system operates at its fullest
potential. Please note that these are only general instructions for proper mounting and may not be relevant to all applications. In
certain applications, you may need be creative in order to achieve the best mounting technique. If you are having trouble mounting
your turf foam marker, contact an authorized CropCare®dealer for service.
Read Entire Owner’s
Manual Before Operation
Warning

4
Turf Foam Marker Unit
1. If mounting the turf foam marker on a CropCare®
sprayer, place it on the center of the boom frame (Figure
2). Attach the turf foam marker by using the included
3/8” carriage bolts to clamp the turf foam marker frame
around the main boom tube. The unit may be mounted in
either direction on the boom.
2. Ifmountingtheturffoammarkeronanyotherapplication,
begin by choosing a convenient location that is easily
accessible for mounting and lling the solution tank. The
turf foam marker should be mounted in the center of the
machinesobothdischargehosesarethesamelength,and
where it will receive a minimal amount of dust or dirt.
3. Themountinglocationmustbeabletosupporttheweight
of the turf foam marker unit with a full solution tank.
4. Secure the turf foam marker unit by attaching the turf
foam marker frame to your equipment. Use the included
3/8” carriage bolts and ange nuts. Insert the carriage
bolts through the four square holes, which are located
on the bottom of the turf foam marker frame, and secure
them with the ange nuts.
1. The compressor wiring harness (a) has a 2-pronged plug.
This wiring harness needs to be connected to the switch
wiring harness (b) which includes the control switch.
Make sure the colors match (Figure 3).
2. The switch wiring harness (b) needs to be connected to
the battery wire harness (c) which includes the 15 amp
fuse (d). Make sure the colors match (Figure 3).
3. The battery wire harness needs to be connected to
a 12 volt DC power source. Connect the red wire to
a positive power source either at the tractor's battery
terminal or at a power access point with at least 15 amp
capability. The black wire needs to be connected to a
good ground source or to the negative terminal of the
battery.
4. Ensure that the power source is adequate, since an
inadequatepowersourcecouldcausenumerousproblems
with the turf foam marker unit. If you are using a power
access point, ensure that it has at least 15 amp capability.
5. You now need to place the switch in a location where it is
easily accessible for operation. Secure it so that it cannot
fall or become entangled and cause damage.
Wiring Harness Figure 2: Turf Foam Marker Unit Mounting
Boom Frame
Figure 3: Wiring Harness
a
b
c
d
Mounting the Turf Foam Marker

5
a
b
c
e
Discharge Tubes
Discharge Hose
1. The discharge tubes (a) dispense the foam and should
be mounted in the desired foaming position.
Generally, they are mounted at the end of a sprayer
boom (b) (Figure 4).
2. If you are mounting the tubes on a sprayer, a nozzle body
clamp (c) can be used. Simply mount the clamp on the
sprayer's boom and insert the threaded barb elbow (d)
through the hole where the nozzle body would normally
go.
3. Ensure that the discharge tube does not interfere with
the operation of the equipment it is mounted on. For
example, make sure that the discharge tubes do not
interfere with the spray pattern if you are mounting the
foam marker on a sprayer.
1. One 33’length of 3/8”discharge hose is included with the
turf foam marker and may be cut as needed.
2. Begin by attaching the discharge (e) hose to the hose
barbs on the compressor on the foam marker unit.
3. It is important that both hoses are the same length. This
will ensure uniform foaming from both discharge tubes.
Clamp the hose onto the hose barbs with the included
hose clamps (f).
4. Route the discharge hoses (e) to the discharge tubes and
attach the hose to the threaded barb elbow (d) (Figure 4).
Figure 4: Discharge Tube Mounting
Operating Instructions
Before operating the turf foam marker, it is important that you read this entire manual and know all safety precautions. It is also
recommended that you do a thorough inspection of the turf foam marker before operation. Prior to use, ensure that all hoses are
attached and undamaged and that the wiring harnesses are properly plugged together and connected to an adequate power source.
1. Fill the foam solution tank with the proper mixture of
water and an approved foam concentrate, according to
the foam concentrate's manufacturer.
2. DoNotusedishsoap,handsoap,oranyotherunapproved
solution in the turf foam marker.
5. If you are attaching the discharge tube to a sprayer
boom, pay close attention to the positioning of the
discharge hose. The hose should be positioned in
an manner such that it won't be kinked or pinched
when the boom is in the folded or unfolded position.
Remember to also account for boom height adjustment
or other movements that the hose will be subject to.
6. With the discharge hoses in the correct position, fasten
them with the included cable ties.
Mounting the Turf Foam Marker
d
to compressor
f

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3. Flip the control switch to turn on the turf foam marker
unit.
4. Allow approximately 30 seconds for the foam to reach
the discharge tube. Do Not attempt to adjust the foam
discharge rate. This rate is preset and should never need
to be adjusted.
Note: If you are operating the turf foam marker in temperatures below 32 degrees, it is recommended that you add 20% RV
non-toxic antifreeze to the foaming solution. This will guard against freezing and breakdowns.
Maintenance Instructions
It is very important to perform maintenance on your turf foam marker before and after each use and at the end of each season of use.
Proper maintenance practices will help to guard against any breakdowns and allow for maximum performance.
Routine Maintenance
It is highly recommended that you perform routine
maintenance on your turf foam marker before and after each
use. Regularmaintenancepracticesshouldincludeathorough
inspection. Ensurethatallhosesareattachedandundamaged
and that the wiring harnesses are properly connected to each
other and to an adequate power source. The following are
important components of the turf foam marker and their
respective maintenance requirements.
a
b
Figure 5: Foamer Tank Assembly
5. Please note: the 2.5 gallon capacity tank has an average
foaming time of 90 minutes.
6. To turn o the turf foam marker, simply ip the control
switch.
1. Liquid Strainer (a): The liquid strainer is located in
the foam solution tank on the end of the suction hose.
It should be rinsed after each use or on a daily basis
(Figure 5).
2. Orice Disk (b): The orice disk is located behind the
straineron the end of thesuction hose. Inspect the orice
disk occasionally to ensure that there are no debris or
dirt plugging the disk’s circular hole (Figure 5).
Operating Instructions
WARNING: Do not operate the turf foam marker
without the orice disk. Operating the turf foam marker
without the proper orice disk will result in damage to
the compressor and will void the warranty.
3. Compressor Motor Bearings: The motor bearings
are permanently lubricated ball bearings and do not
require additional oil.

7
Troubleshooting
Winterizing your Turf Foam Marker
It is essential that you winterize your turf foam marker to avoid damage and to allow for optimal performance. The winterization
process should be undertaken before freezing conditions and/or after each season of use. Failure to winterize your turf foam
marker will void the manufacturer's warranty.
1. Verify that the foam solution tank is completely empty
and rinsed out.
2. Add 1/4 gallon of RV Nontoxic Antifreeze to the empty
solution tank. It is not recommended to use engine
antifreeze. Engine antifreeze can be harmful to humans,
animals, crops, and the environment.
During your many years of using the turf foam marker, it is possible that you may encounter minor problems that can be easily xed.
The following problems and respective causes and solutions should cover most of the potential problems that you may face. If you do
encounter problems, please attempt to use this troubleshooting section to solve the problem. If you are unable to x the problem
contact an authorized CropCare®dealer for technical advice.
Problems/Symptoms Possible Causes Solutions
Motor Will Not Run
Loose wire connections Inspect wires and connections
Blown fuse Replace fuse on wiring harness (ref# 35)
Malfunctioning switch Replace harness (ref# 29)
Low voltage Connect directly to 12 volt 15amp power supply
No Foam Output
Broken or bent leaf valve inside the compressor Replace leaf valve. See compressor breakdown (page 10)
Discharge hose is pinched or kinked Locate problem area and x or replace the hose
Plugged orice disk or strainer on the end of
the suction hose Clean or replace the orice disk or stainer (Figure 5)
Uneven Foaming
Pinched hose Fix or replace hose
Unequal output foam hose length Make both output foam hoses the same length
One discharge tube is missing the mixing lter Replace the discharge tube (ref# 26)
Low Foam Rate
Partially plugged orice disk or strainer on the
end of suction hose
Rinse the orice disk and strainer (Figure 5) or replace
them if needed
Incorrect mixture of foam concentrate Use an approved foam concentrate and follow
manufacturer’s mixing instructions
Water being used is hard Use softened or rain water
Low voltage (11 volts or less) to compressor Connect to 12 volt, 15 amp power supply
Broken or bent leaf valve inside the compressor Replace leaf valve. See compressor breakdown (page 10)
3. Operate the turf foam marker until both the left and right
side of the system are ushed.
4. Store the turf foam marker or the equipment that it is
mounted on in a dry location away from the elements.
Maintenance Instructions

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Breakdowns & Parts Lists
26
26
28
14
15 38
14
14
8
6
7
27
27
25
40
39
27
33
32
31
24
5
35
30
29
36
8
25
16
2
14
12
26
33
13
7
9
27
28
3
11
1
6
4
20
21
22
19
15
34
23
17
18
10
6
F2500 Breakdown
41

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Ref # Qty. Part Number Description
1 1 F2501 Turf foam marker frame, 2.5 gallon
2 1 CM40 ** Air compressor, 12 volt
3 2 BF1210 Boom mounting clip
4 1 N232884 J-bolt, 1/4" x 2 5/16"
5 1 F2503 2.5 gallon white foam marker tank (Includes item #17)
6 2 FN14 Flange nut, 1/4"
7 4 FN38 Flange nut, 3/8"
8 4 CB38*214G5 Bolt, Carriage 3/8-16 x 2-1/4" Gr 5
9 2 FW14 Flat washer, 1/4"
10 2 FW10 Flat washer, #10
11 2 H6*16M Metric bolt, 6 x 16mm 1.0 pitch
12 1 3EL1414 1/4" MP x 1/4" barb poly elbow hose adapter
13 1 3T1438T 1/4" MPT x 3/8" barb tee
14 4 HC041 Snap grip clamp, .41" - .36" size BB
15 20" 1954 Vinyl tube, 1/4" x 3/8", 55 psi
17 1 F1505 * Foamer tank lid
18 1 3EL14F 1/4" FP x 1/4" barb poly elbow hose adapter
19 1 A3814BR Brass adapter, 3/8" MPT x 1/4" barb
20 1 38027 Poly nozzle cap
21 1 8079PP100 Tip strainer poly 100 mesh SS green
22 1 CP491640 Orice plate, stainless steel
23 1 F2506 Adapter w/ breather hole, 1/4" x 1/4"
24 1 F2502 Motor cap, 3" ID x 2 1/2" long
25 33' 1958 Vinyl tubing, 3/8" x 1/2"
26 2 F2504 Foam discharge tube
27 4 HC054 Snap grip clamp, .67" - .59", size F
28 2 BC114 1 1/4" square nozzle boom clamp
29 1 SPT-SWH-9615A16G 8' wire harness with switch
30 1 SPT-BCG-1215A-16G Battery connector with fuse (Includes item # 35)
31 1 TS31 31" tarp strap
32 2 MR1024*1 Machine bolt, 10-24 x 1"
33 2 NNC1024 Nylon lock nut, 10-24
35 1 ATC-15 * ATC fuse, 15amp
36 1 F2507 8' wire extension harness
38 1 6010-000-070 Breather cap part # before drilled out
39 2 H5C14*34 Hex bolt
40 2 NC14 Hex nut
F2500 Parts List
Decal List
Ref # Qty. Part Number Description
16 1 DE39 Read owner’s manual warning decal
34 1 DE51 Foam marker front cover decal
41 1 DE54 Decal, F2500 Specs
* Individual Part is included in a complete assembly
** Compressor Breakdown is listed on page 10
Breakdowns & Parts Lists

10
CM40 Compressor Breakdown
Breakdowns & Parts Lists
F2504 Discharge Tube Breakdown
Ref # Qty. Part Number Description
1 1 3NTL38 3/8" barb poly nozzle ell body
2 1 45600 #2 before getting cut to size
3 1 3K8438 3/8" poly nozzle barb
4 2 38027 Poly nozzle cap
5 1 8006 Hose 3/8" x 6"
6 1 3A3838 3/8" MP x 3/8" barb poly hose adapter
7 1 OR14 O Ring 1/2" x 5/8" R64
8 1 1984525PP Tip strainer all polypro-25M
1
2
3
4
56
8
7
4
Ref # Qty. Part Number Description
1 4 CM100150 Screw
2 1 CM250074 Head gasket
3 1 CM100146 * Screw
4 1 CM299056 * Leaf valve
5 1 CM299057 * Leaf valve
6 1 CM100147 * Screw
7 1 CM299066 * Rubber diaphragm
* 1 CM800015.01 Diaphragm kit (Includes ref #’s 3-7)
8 4 CM100149 Screw
9 4 CM100148 Screw
10 1 CM299061 Valve plate
11 1 CM299067 Connecting rod
* Included in a complete kit
2
1
3
4
5
6
7
9
8
10
11

11
CropCare®Limited Warranty
1. Theturf foammarker hasbeen subjectedto,in theopinion of CropCare®, negligenthandling,misuse,anaccident,or if instructions
in the owner's manual were not followed.
2. The turf foam marker's components have been altered in any manner or repairs have taken place with unapproved parts.
Alterations include adjusting the foam rate by any means.
3. The turf foam marker and its components were subject to freezing or were allowed to get wet repeatedly.
4. A non-approved foam concentrate was used such as dish soap, hand soap, or any other unapproved cleaning solution.
5. The turf foam marker was powered by a power source other than a 12 volt, 15 amp DC power source.
All turf foam marker warranty claims must be made through an authorized CropCare®dealer. All warranty claims must be submitted
with an invoice or a proof of purchase that denotes the purchase date and place of purchase. If you have any questions or comments
concerning this warranty, please contact an authorized CropCare®dealer.
Warranty Coverage
Warranty Is Void if:
Getting Service
CropCare®hereby provides a Limited One (1) Year Warranty on Turf Foam Markers, manufactured by CropCare®. Turf Foam Markers
manufactured by CropCare®are warranted against any manufacturer’s defects in any of the turf foam marker’s components in the
12 months following the original date of purchase.
Defective components will be repaired or replaced at the discretion of the manufacturer. It is the responsibility of the purchaser
to return warranted components to the manufacturer. This warranty is limited to the repair or replacement of turf foam marker
components only. CropCare®is not to be held liable for incidental or consequential damages of any kind. This warranty covers the
purchaser of this turf foam marker and any other owners who own it during the one year warranty period.
To retain the warranty, the turf foam marker must be operated and maintained as ascribed by its owner’s manual. For warranty
service, please have a copy of the purchase invoice available.
Turf Foam Marker: Model F2500

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Contact Us
We desire to give you continuing service in the best manner possible. This includes listening to your comments, suggestions, and
problems. We will do our best to answer all questions thoroughly and in a timely manner. Please feel free to contact our customer
service department.
Ordering Parts
Please contact your authorized CropCare®dealer to order replacement parts for your product.
by PBZ
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
295 Woodcorner Road
Lititz PA 17543
(717) 738-7365
Fax (717) 738-7375
www.CropCareEquipment.com
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