PBZ CropCare ATV-BASE User manual

by PBZ
25 Gallon ATV Sprayer
Model ATV-BASE
Form: ATV-BASEOM
Revision B.1 Rev. Date 04/19
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
www.CropCareEquipment.com
Owner's Manual

3
Table Of Contents
Identication of Machine ...................................................................... 3
Specications............................................................................................. 3
Before You Begin....................................................................................... 4
Safety Precautions.................................................................................... 4
General Guidelines........................................................................ 4
Before Operation ........................................................................... 5
During Operation .......................................................................... 5
Following Operation .................................................................... 5
Pump Safety Precautions............................................................ 5
ATV-BASE Kit Contents ........................................................................... 6
ATV-BASE Box.................................................................................. 6
Hardware Bag ................................................................................. 7
Assembly Instructions ............................................................................ 8
Boom Mount Bracket & Gauge Assembly............................. 8
Mounting the Sprayer............................................................................. 8
Base Unit........................................................................................... 8
Wiring Harness ............................................................................... 9
Calibrating the Sprayer.........................................................................10
1. Calculating the Speed...........................................................10
2. Determining Nozzle Size/Using Calibrastion Chart....10
3. Adjusting the Sprayer Pressure..........................................11
Boom Calibration Chart.............................................................11
Boomless Nozzle Chart..............................................................11
Operating Instructions .........................................................................12
Spraying with the Boom ...........................................................12
Spraying with the Spray Gun ..................................................12
Following Operation ..................................................................13
Maintenance Instructions ...................................................................13
Routine Maintenance.................................................................13
Winterizing your Sprayer..........................................................14
Troubleshooting .....................................................................................14
Breakdowns and Parts Lists ................................................................15
Base Unit Breakdown.................................................................15
Base Unit Parts List......................................................................16
Shuro® Pump Breakdown & Parts List ...............................17
Relief Valve Breakdown & Parts List ......................................17
CropCare® Limited Warranty ..............................................................18
Ordering Parts .........................................................................................18
Specications
Tank capacity ................................................................................ 25 gal
Min power supply ...................................................12 volt / 10 amp
Wiring harness length ........................................................................ 8’
Pump:
Type...........................................................................Diaphragm pump
Manufacturer ............................................................................ Shuro®
Max pressure..................................................................................45 psi
Max ow rate ............................................................................... 3 gpm
Sprayer:
Spraying width (12’boom)...........................................................160”
Spraying width (20’boomless) ...................................................240”
Hose length (for handgun) .............................................................15’
25 gallon ATV sprayers
Weight:
Base unit (empty) .........................................................................44 lbs
Base unit (full)..............................................................................240 lbs
12’ boom.......................................................................................... 32 lbs
20’ boomless..................................................................................... 5 lbs
Identication of Machine
• Model #’s: ATV-BASE
• The model number and revision identication decal is located on top of the tank .

4
Safety Precautions
Every year many unnecessary accidents occur due to improper equipment handling and a disregard for safety precautions. You, the
operator, can avoid accidents by observing the precautions listed in this section.
Figure 1: Chemical Warning Decal (DEMT3980)
General Guidelines
Figure 2: Owner’s Manual Decal (DE39)
• The operator should be a responsible adult. Do not
allow persons to operate this sprayer until they have
displayed a thorough understanding of sprayer safety
precautions and operational use!
• All operators must also fulll state pesticide applicator
license requirements!
• Never attempt to operate this sprayer when under the
inuence of alcohol or drugs.
• The best defense against accidents is a careful and
responsible operator.
• A chemical warning decal and an owner's manual
warning decal are located on the sprayer’s tank. (Figure
1, Figure 2). Be aware of their location. Always replace
any warning or safety decals that are not legible or are
missing.
• When transporting the sprayer on public roads, always
follow state and local regulations regarding safety and
transportation requirements. Use the necessary lights
and slow moving vehicle (SMV) emblems.
• If there is any portion of this manual that you do not
fully understand, please contact the orignal retailer of
this product.
Read Entire Owner’s
Manual Before Operation
Warning
• Be aware of all safety guidelines, warnings, and cautions including those of the ATV or utility vehicle that the
sprayer may be mounted on.
• Read and understand the chemical manufacturer’s labels, warnings, and instructions.
• Know and fulll all state pesticide applicator license requirements.
• Familiarize yourself and other operators with the sprayer’s components and how all parts are operated.
Before You Begin
Please read and understand this manual and its instructions and warnings completely before operating
the sprayer.

5
Before Operation
• Carefully study and understand this owner's manual.
• Read and follow chemical manufacturer's labels,
warnings, and instructions! A material safety data
sheet (MSDS) should be provided by the chemical
manufacturer.
• To avoid injury from chemical hazards, wear the proper
protective clothing. Each chemical manufacturer's
clothing requirements are listed under the “Personal
Protective Equipment (PPE) section in the chemical
instructions.
• Do not wear loose-tting clothing which may catch in
moving parts.
• Never exceed the ATV or utility vehicle manufacturer's
load rating.
• Give the sprayer a visual inspection for any worn parts,
loose bolts, or other visible problems, and make the
necessary repairs. See the maintenance section for
instructions (page 13).
• Make sure the area is clear of any people or obstructions
before using the sprayer.
• Have all operators practice operating the sprayer and
its attachments, using clean water only, until all persons
are completely capable of safe operation.
During Operation
• Always be aware of bystanders, particularly children!
Always look before moving the sprayer or the ATV.
• No passengers are allowed on or in the ATV or sprayer
at anytime.
• Keep hands and body parts clear of all moving parts.
• Be aware of dangerous terrain such as holes, slopes,
drop-os, banks, rocks, and hidden hazards.
Following Operation
• Operate the ATV and sprayer up and down slopes, not
across.
• Allow for sprayer boom length when making turns.
• Never leave running equipment unattended!
• Rememberthataccidentscanevenhappentoseasoned
operators. Always take your time and follow all safety
instructions.
• Following operation, stop ATV unit, set brakes, shut o
engine, and remove ignition key.
• Store the sprayer away from human and livestock
activity.
• Park the sprayer on a hard level surface
• Do not permit children to play on or around sprayer.
Pump Safety Precautions
• Never pump ammable or explosive uids such as
gasoline, fuel oil, kerosene, etc.
• Note: The pump may be run dry for limited periods of
time without resulting in damage.
• Always disconnect the power to the pump when
working on the pump. Failure to do this could result
in electrical shock.
Safety Precautions

6
ATV-BASE Box
ATV-BASE Kit Contents
ATV-BASE Boxed Contents
Ref # Qty. Part Number Description
1 1 ATV-BASE Sprayer, 25 Gallon ATV Base Kit
2 2 T229 ATV Mounting Bracket
3 1 ATV-BASEOM Manual, Owner’s ATV Srayer Base Kit
4 1 GG60 Gauge, 2-1/2” Liquid Filled 60 PSI
5 1 -- Hardware Bag
3
5
2
1
Figure 1: ATV-BASE Boxed Contents
4

7
Hardware Bag
ATV-BASE Kit Contents
Hardware Bag Contents
Ref # Qty. Part Number Description
6 4 CB38*34G5 Bolt, Carriage 3/8-16 x 3/4" Gr 5
7 4 FN38 Nut, Flange 3/8-16
6
7
Figure 2: Hardware Bag Contents

8
Boom Mount Bracket & Gauge Assembly
Assembly Instructions
Figure 1: Boom Bracket Installation
Figure 2: Pressure Gauge Installation
1. Attach the ATV-BASE (1) to the boom mounting brackets (2)
with four carriage bolts (6) and four ange nuts (7) as seen
in gure 1.
2. Thread the pressure gauge into the top of the 4-way
cross tting (a) as seen in gure 2. Note: Use a wrench
on the gauge’s brass nut to tighten the gauge. Do not thread
the pressure gauge by hand or over-tighten the gauge, as
this could cause damage to the pressure gauge (4)or the
4-way cross component (a).
4
a
2
6
7
1
Mounting the Sprayer
This sprayer is designed to be mounted on the rack or on the back of most ATVs and utility vehicles. Mounting the sprayer correctly
and securely will ensure accurate, consistent and safe spraying.
1. Before installing your sprayer, make sure that the sprayer
unit does not exceed the ATV manufacturer's load rating.
The sprayer unit could weigh up to 270 lbs when lled
with 25 gallons of liquid.
2. In most cases, the sprayer unit is placed on the rear rack
of the ATV and is securely strapped down. In a more
permanent situation the sprayer unit could also be
bolted down. Regardless of how the sprayer is mounted,
it is essential that sprayer is properly secured (Figure 3).
Figure 3: Mounting the sprayer
Base Unit Strap
ATV Rear Rack

9
Wiring Harness
Figure 1: Wiring Harness
1
2
3
4
To Pump Motor
Mounting the Sprayer
Wiring Harness
Ref # Qty. Part Number Description
1 1 -- Motor Plug End
2 1 SPT-SWH-9615A-16G Harness, Wiring 8 Ft w/ Switch
3 1 SPT-BCG-1215A-16G Harness, Battery Connector w/15A Fuse
4 1 ATC-15 Fuse, 15 Amp Buss
1. The wiring harness needs to be connected to a DC
power source (vehicle battery) or a power access
point providing atleast 12 volts & 10 amps of current
to the ring terminals on the fuse harness (3) (Figure
1). Note: Make sure that the selected power source
provides the adequate power requirements as stated
above. Inadequate power can cause problems and
performance issues with the pump.
2. Connect the red wire to the positive terminal on the
vehicle’s battery or other alternate power source
positive terminal. Proceed to connect the black wire
to the negavtive terminal of the vehicle’s battery or a
good ground source. Note: The fused wire harness (3)
(Figure 1) can be unplugged from the switch harness
(2) (Figure 8) and be left attached to the battery or
power source for convenience purposes.
3. Mount the switch (2) (Figure 1) in a location that is
easily accessible for operation on the vehichle. Make
sure to secure the switch so that it cannot fall out of
place or become entangled and cause damage. Note:
Use caution when routing the wiring harness to avoid
areas where the wires could become pinched, rubbed,
or exposed to excessive heat.

10
Note: All calibration needs to be done with water only!
When spraying with the boom, the sprayer must be calibrated to ensure proper spray coverage. Before calibrating the sprayer, it is
important to familiarize yourself with the operating instructions (page 10). The calibration process is simplied when broken down
into the following three steps:
1. Calculate the speed of the ATV or utility vehicle.
2. Determine the nozzle size and consult the calibration chart for the desired or instructed Gallons per Acre (GPA).
3. Set the the pressure accordingly using the relief valve.
1. Calculating the Speed
It is important to determine what speed your ATV will be traveling at while spraying. While some ATVs may have speedometers, it
is still recommended that speed be calculated for all ATVs for accuracy purposes. To determine the speed follow these four steps:
Note: It is helpful for future references to record the
exact RPM and gear used to nd your speed.
Speed in MPH
Time required (seconds) to travel
a distance of:
200 feet 300 feet
1.0 136 205
1.5 91 136
2.0 68 102
2.5 55 82
3.0 45 68
3.5 39 58
4.0 34 51
4.5 30 45
5.0 27 41
5.5 25 37
6.0 23 34
6.5 21 31
7.0 19 29
Calibrating the Sprayer
2. Determining Nozzle Size/Using Calibration Chart
The spray nozzles on your sprayer are color-coded to match up with the calibration chart. After you have determined your nozzle
size, you need to look at the calibration chart. Using your ATV speed, nozzle size, and desired gallons per acre (GPA), nd the
pressure (psi) necessary to achieve your GPA. It is important to note that lower pressure settings will result in less spray drift.
Example: Assume you have found your ATV speed to be 5 MPH, your nozzles are yellow (XR11002), and you want to spray 10 GPA.
Upon looking at the chart, you nd that you should set the sprayer's pressure at about 30 psi in order to apply 10 GPA.
1. Measure a 200 foot or 300 foot distance on a eld or a
surface similar to where you will be spraying.
2. Drive the equipment and sprayer (half-full is optimal)
across the measured distance at a constant rate of
speed. There can be no changes in speed while you are
measuring the time. This should be a comfortable speed
for spraying.
3. Have someone measure the amount of time (in seconds)
it takes to travel the measured distance.
4. Your speed can be calculated by entering your data into
the equation Speed (mph) = (Distance (ft) x 60) / (Time
(seconds) x 88) or by consulting the table to the left.