PBZ CropCare ATX-SK User manual

by PBZ
ATX-SK Conguration Kit
Form: ATX-SKAM
Revision A Rev. Date 01/17
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
www.CropCareEquipment.com
Assembly Manual

Notes:

3
Assembly Instructions
ATX-SK Box Contents
The ATX-SK conversion kit requires some assembly. Use the assembly instructions on page 4 to ensure proper assembly. Before
assembling, ensure that the boxes contain the necessary components and parts (Figure 1, below).
a
b
c
Item Qty. Part Number Description
a 2 T713 Skid mounting arm
b 4 FN38 Flange nut, 3/8”
c 4 CB38*1G5 Carriage bolt, 3/8” x 1”, grade 5
Figure 1: ATX-SK box contents

4
Assembly Instructions
Assembly
1. Install the control post and control unit assembly (a) on
the front of the sprayer frame using two 3/8” x 3 3/4”
carriage bolts (b) and 3/8” ange nuts (c) from the base
unit box (Figure 2).
2. Install the skid unit arms (a) on the rear of the sprayer
frame using two 3/8” x 3” carriage bolts (b), two 3/8”x 1”
carriage bolts (c) and 3/8” ange nuts (d) from the base
unit box (Figure 3).
3. Install the boom mounting angles (a) on the skid unit
arms using the four 3/8” x 1” carriage bolts (b) and 3/8”
ange nuts (c) from the conversion kit box (Figure 4).
Figure 2: Control post assembly Figure 3: Skid unit arms
Figure 4: Boom mounting angles
a
b
c
a
b
c
ab
c
a
b
c
ab
c
dd

5
Assembly Instructions
Hose Routing
Secure hose and wire
harness with wire tie
1/2” EPDM Hose
3/8” EPDM Hose
Wire Harness
1/2” EPDM Hose
To power source

6
Mounting the Skid Sprayer
Mounting Instructions
1. The pump wiring harness (a) has a 2-pronged plug. This
wiringharnessneedstobeconnectedtotheswitchwiring
harness (b) which includes the control switch. Make sure
the wire colors match (Figure 6).
2. The switch wiring harness (b) needs to be connected to
the battery wire harness (c) which includes the 25 amp
fuse (d). Make sure the wire colors match (Figure 6).
3. The battery wire harness needs to be connected to
a 12 volt DC power source. Connect the red wire to
a positive power source either to the vehicle's battery
terminal or at a power access point with at least 25 amp
capability. The black wire needs to be connected to a
good ground source or to the negative terminal of the
battery.
Wiring Harness
Figure 6: Wiring Harness
a
b
c
d
topump
Note: Use caution when routing the wiring harness to
avoid areas where the wires can be pinched, rubbed, or
exposed to excessive heat.
Note: The end of the wiring harness with the ring
terminals (d) is detachable and can be left attached to the
battery for convenience purposes.
4. Ensure that the power source is adequate, since an
inadequatepowersourcecouldcausenumerousproblems
with your sprayer. If you are using a power access point,
ensure that it has at least 25 amp capability.
5. You now need to place the switch in a location where it is
easily accessible for operation. Secure it so that it cannot
fall or become entangled and cause damage.
1. It is recommended to use straps (a) to secure the sprayer
to the utility vehicle’s bed, as shown (Figure 5).
2. The sprayer can also be bolted in place by utilizing the 4
holes (b) the sprayer frame (Figure 5).
Figure 5: ATX-SK mounting
a
b

7
Assembly Instructions
ATX-SK Breakdown
ATX-SK Parts List
Ref # Qty. Part Number Description
1 - N/A Part of ATX base unit
- 1 ATX-SK ATX skid kit
3 2 T713 Boom mounting angle extension
4 4 FN38 Flange nut, 3/8-16
5 4 CB38*1G5 Carriage bolt, 3/8-16 x 1" grade 5
* See ATX sprayer owner’s manual for base kit breakdown
4
5
1
1
3
3
1
1
1
1
1
1
1
1
5
4
1
1
1
to boom