PCB Piezotronics 682B03 User manual

Model 682B03
ICP® Vibration Transmitter
Installation and Operating Manual
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-959-4464
24-hour SensorLine: 716-684-0001
Fax: 716-684-3823
E-mail: [email protected]
Web: www.imi-sensors.com

The information contained in this document supersedes all similar information that
may be found elsewhere in this manual.
Total Customer Satisfaction – PCB
Piezotronics guarantees Total Customer
Satisfaction. If, at any time, for any
reason, you are not completely satisfied
with any PCB product, PCB will repair,
replace, or exchange it at no charge. You
may also choose to have your purchase
price refunded in lieu of the repair,
replacement, or exchange of the product.
Service – Due to the sophisticated nature
of the sensors and associated
instrumentation provided by PCB
Piezotronics, user servicing or repair is
not recommended and, if attempted, may
void the factory warranty. Routine
maintenance, such as the cleaning of
electrical connectors, housings, and
mounting surfaces with solutions and
techniques that will not harm the
physical material of construction, is
acceptable. Caution should be observed
to insure that liquids are not permitted to
migrate into devices that are not
hermetically sealed. Such devices should
only be wiped with a dampened cloth
and never submerged or have liquids
poured upon them.
Repair – In the event that equipment
becomes damaged or ceases to operate,
arrangements should be made to return
the equipment to PCB Piezotronics for
repair. User servicing or repair is not
recommended and, if attempted, may
void the factory warranty.
Calibration – Routine calibration of
sensors and associated instrumentation is
recommended as this helps build
confidence in measurement accuracy and
acquired data. Equipment calibration
cycles are typically established by the
users own quality regimen. When in
doubt about a calibration cycle, a good
“rule of thumb” is to recalibrate on an
annual basis. It is also good practice to
recalibrate after exposure to any severe
temperature extreme, shock, load, or
other environmental influence, or prior
to any critical test.
PCB Piezotronics maintains an ISO-
9001 certified metrology laboratory and
offers calibration services, which are
accredited by A2LA to ISO/IEC 17025,
with full traceablility to N.I.S.T. In
addition to the normally supplied
calibration, special testing is also
available, such as: sensitivity at elevated
or cryogenic temperatures, phase
response, extended high or low
frequency response, extended range, leak
testing, hydrostatic pressure testing, and
others. For information on standard
recalibration services or special testing,
contact your local PCB Piezotronics
distributor, sales representative, or
factory customer service representative.
Returning Equipment – Following
these procedures will insure that your
returned materials are handled in the
most expedient manner. Before returning
any equipment to PCB Piezotronics,
contact your local distributor, sales
representative, or factory customer
service representative to obtain a Return
Warranty, Service, Repair, and
Return Policies and Instructions

Materials Authorization (RMA)
Number. This RMA number should be
clearly marked on the outside of all
package(s) and on the packing list(s)
accompanying the shipment. A detailed
account of the nature of the problem(s)
being experienced with the equipment
should also be included inside the
package(s) containing any returned
materials.
A Purchase Order, included with the
returned materials, will expedite the
turn-around of serviced equipment. It is
recommended to include authorization
on the Purchase Order for PCB to
proceed with any repairs, as long as they
do not exceed 50% of the replacement
cost of the returned item(s). PCB will
provide a price quotation or replacement
recommendation for any item whose
repair costs would exceed 50% of
replacement cost, or any item that is not
economically feasible to repair. For
routine calibration services, the Purchase
Order should include authorization to
proceed and return at current pricing,
which can be obtained from a factory
customer service representative.
Warranty – All equipment and repair
services provided by PCB Piezotronics,
Inc. are covered by a limited warranty
against defective material and
workmanship for a period of one year
from date of original purchase. Contact
PCB for a complete statement of our
warranty. Expendable items, such as
batteries and mounting hardware, are not
covered by warranty. Mechanical
damage to equipment due to improper
use is not covered by warranty.
Electronic circuitry failure caused by the
introduction of unregulated or improper
excitation power or electrostatic
discharge is not covered by warranty.
Contact Information – International
customers should direct all inquiries to
their local distributor or sales office. A
complete list of distributors and offices
can be found at www.pcb.com.
Customers within the United States may
contact their local sales representative or
a factory customer service
representative. A complete list of sales
representatives can be found at
www.pcb.com. Toll-free telephone
numbers for a factory customer service
representative, in the division
responsible for this product, can be
found on the title page at the front of this
manual. Our ship to address and general
contact numbers are:
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY 14043 USA
Toll-free: (800) 828-8840
24-hour SensorLineSM: (716) 684-0001
Website: www.pcb.com
DOCUMENT NUMBER: 21354
DOCUMENT REVISION: B
ECN: 17900

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
682 Series 4-20mA Din Rail ICP
®
Signal Conditioner
Operating Guide with Enclosed Warranty Information
3425 Walden Avenue, Depew, New York 14043-2495
Phone (716) 684-0003
Fax (716) 684-3823
Toll Free Line 1-800-959-4IMI
MANUAL NUMBER: 40535
MANUAL REVISION: B
ECN NUMBER: 40321

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Table of Contents
Introduction...................................................................................................................... Page 3
General Features
Installation and Wiring..................................................................................................... Page 6
Configuring the 682BX3................................................................................................ Page 10
ESD Sensitivity.............................................................................................................. Page 13
Ordering Information ..................................................................................................... Page 14
Warranty/Servicing
Warranty, Service & Return Procedure......................................................................... Page 15
Customer Service.......................................................................................................... Page 16

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Introduction
The 682 Series is a 4-20mA Din Rail Signal Conditioner designed to interface with IMI Sensor’s ICP
®
Accelerometer. Acceleration, Velocity, or Displacement can be converted to a 4-20mA signal by simple DIP
Switch selection internal to the Din Rail enclosure. An additional standard feature of the 682 Series is the ability to
convert the temperature output from an accelerometer (when equipped) to 4-20mA. Signal Filtering can be easily
configured in the field by installing factory calibrated Filter Modules into sockets located inside the enclosure.
General Features
•External transmitters, signal conditioners, and ICP
®
power supplies can be eliminated by direct
connection of the sensor to the Din Rail Signal Conditioner.
•Optional 500Vdc Input to Output Electrical Isolation.
•Selectable 24Vdc Unregulated, 18Vdc regulated, 4mA excitation to power sensor
•4-20mA Output Signals for Vibration and Temperature.
•Selectable 0-5 or 0-10Vdc Output Signal for Vibration.
•Internal DIP switch selectable vibration ranges include:
Acceleration (g’s) Velocity (in/sec) Displacement (mils p-p)
5.00 0.50 10.0
10.00 1.00 20.0
20.00 2.00 40.0
•Internal DIP switch selection for Peak or RMS.
•Utilization of Filter Modules for field configuration of High and Low pass 2-pole filtering.
•Analog output signal connections (RV) for conducting frequency analysis and machinery diagnostics.
•LED indicators for Power, Sensor Fault, Acceleration, Velocity, and Displacement.
•Electronic Sensor Fault Indication via 4-20mA output by providing a 0mA signal.
•Configurable for ICP
®
Sensor Power disable to accommodate existing applications.
•Removable Terminal Blocks for easy wiring.
•35mm (1.38in.) Din Rail Mount configuration.
•Space saving 22.5mm (0.9in.) wide design.

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Installation and Wiring
Installation
The 682 Series is designed to be mounted on a 35mm Din Rail. Do not install in a harsh area where it can be
exposed to cleaning fluids or machine oils. IMI Sensors recommends mounting the 682BX3 in a type NEMA 4
enclosure to protect the electronics from contamination.
Dimension Drawing

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Connector and Pinout Diagram
The 682 Series uses plug-in type screw terminal connectors for all input and output connections.
Strip off 8mm of insulation from the connection wire ends. Using a screwdriver, remove the terminal block from
the enclosure in either the up or down direction, terminate the wire in the correct location. Do not exceed a torque
of 0.5Nm. Re-install the terminal block.
This easy to assemble connection method allows devices to be exchanged easily and the electrical connection to
be visibly isolated.
Pin Location Diagram
WARNING
AC and DC input signals and power supply voltages could be hazardous. DO NOT
connect live wires to screw terminal plugs, and DO NOT insert, remove, or handle screw
terminal plugs with live wires connected.

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Pin Descriptions:
DC Power – Pins 1 to 3:
Pin 1 +Power
Pin 2 -Power/Common
Pin 3 Earth Ground
ICP
®
Accelerometer – Pins 4 to 6:
Pin 4 Shield
Pin 5 + ICP
®
Accelerometer
Pin 6 - ICP
®
Accelerometer
Temperature Sensor – Pins 7 to 8:
Pin 7 + Temperature Sensor
Pin 8 - Temperature Sensor (- ICP
®
Accelerometer)
Raw Vibration (RV) – Pins 9 to 10, and BNC Jack:
Pin 9 + RV
Pin 10 - RV
4 to 20mA Temperature Output – Pins 11 to 12:
Pin 11 + 4 to 20mA Temperature Output
Pin 12 - 4 to 20mA Temperature Output
4 to 20mA Vibration Output – Pins 13 to 14:
Pin 13 + 4 to 20mA Vibration Output
Pin 14 - 4 to 20mA Vibration Output
0-5/10Vdc Vibration Output – Pins 15 to 16:
Pin 15 + 0-5/10Vdc Vibration Output
Pin 16 - 0-5/10Vdc Vibration Output

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Typical Wiring Diagram
To Maintain Conformance, Earth Ground, Power Supply Common, and I/O Shields must
be connected together.
682 Series
Signal
Conditioner
Power
Supply

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Note: If using the 682 Power Supply, mount the 682 Signal Conditioner to the left of the power supply with a
recommended minimum separation distance of 4” where applicable.
Configuring the 682 Series
Internal PC Board Diagram
The Internal PC Board Diagram shows
the location of the internal DIP Switch,
Filter Modules, and Sensor Power
Select Jumper. The DIP switch is used
to configure the signal conditioner for
various sensor and vibration ranges.
The Filter Modules are installed to set
the High and Low cutoff frequencies.
The Jumper selects unregulated,
regulated, or no ICP
®
power to the
accelerometer.
The PC Board is accessible through
the front of the indicator by removing
the Screw Terminal Connectors and
disengaging the tabs on the TOP and
BOTTOM of the meter with a
screwdriver. Once disengaged, the PC
Board can be slid out for configuration.
DIP Switch and Filter Module Descriptions:
S1 and S2: Acceleration Mode
S3 and S4: Velocity Mode
S5 and S6: Displacement Mode
S7: RMS
S8: Peak
S9: 20g, 2ips, 40mils
S10: 10g, 1ips, 20mils
S11: 5g, 0.5ips, 10mils

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S12: Off = 0-5Vdc Output, On = 0-10Vdc Output
Internal DIP Switch Setting
The Internal DIP Switch of the 682 Series must be configured for the Full Scale Output of the ICP
®
Sensor
connected to it. This is accomplished by removing the front cover and sliding the PC Board out of the Signal
Conditioner. Once removed, the DIP switch should be configured per one of the conditions in the following table.
Range Setting S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
5g RMS ON ON OFF OFF OFF OFF ON OFF OFF OFF ON
5g Peak ON ON OFF OFF OFF OFF OFF ON OFF OFF ON
10g RMS ON ON OFF OFF OFF OFF ON OFF OFF ON OFF
10g Peak ON ON OFF OFF OFF OFF OFF ON OFF ON OFF
20g RMS ON ON OFF OFF OFF OFF ON OFF ON OFF OFF
20g Peak ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
0.5 in/sec RMS OFF OFF ON ON OFF OFF ON OFF OFF OFF ON
0.5 in/sec Peak OFF OFF ON ON OFF OFF OFF ON OFF OFF ON
1.0 in/sec RMS OFF OFF ON ON OFF OFF ON OFF OFF ON OFF
1.0 in/sec Peak OFF OFF ON ON OFF OFF OFF ON OFF ON OFF
2.0 in/sec RMS OFF OFF ON ON OFF OFF ON OFF ON OFF OFF
2.0 in/sec Peak OFF OFF ON ON OFF OFF OFF ON ON OFF OFF
10 mils p-p OFF OFF OFF OFF ON ON OFF OFF OFF OFF ON
20 mils p-p OFF OFF OFF OFF ON ON OFF OFF OFF ON OFF
40 mils p-p OFF OFF OFF OFF ON ON OFF OFF ON OFF OFF
S12 OFF 0-5Vdc Output
S12 ON 0-10Vdc Output
Note: Factory Default Setting is 1.0in/sec Peak, 0-5Vdc Output
Filter Module Location
The Filter Modules are utilized to set the cutoff frequency of the internal band pass filter circuit. The 682 Series
comes standard with Modules preinstalled. If a different cutoff frequency is desired, the preinstalled module can
be removed by simply pulling it out of the MOD socket, and replacing it with a different module. The module is
labeled with the type of filter, Low Pass or High Pass, and the cutoff frequency. Module location is as follows:
MOD1: Low Pass (LP) Filter Module Location
MOD2: High Pass (HP) Filter Module Location
Warning:
Do not make any adjustments to the internal potentiometers. These potentiometers are used for
factory calibration and adjusting them will require return of the 682 Series unit to the factory for recalibration.

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Sensor Power Jumper Configuration:
682 Series Signal
Conditioner

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Warning 1 – ESD sensitivity
The power supply/signal conditioner should not be opened by anyone other than qualified service
personnel. This product is intended for use by qualified personnel who recognize shock hazards and are familiar
with the safety precautions required to avoid injury.
Warning 2 – ESD sensitivity
This equipment is designed with user safety in mind; however, the protection provided by the equipment may be
impaired if the equipment is used in a manner not specified by PCB Piezotronics, Inc.
Caution 1 – ESD sensitivity
Cables can kill your equipment. High voltage electrostatic discharge (ESD) can damage electrical devices.
Similar to a capacitor, a cable can hold a charge caused by triboelectric transfer, such as that which occurs in the
following:
Laying on and moving across a rug,
Any movement through air,
The action of rolling out a cable, and/or
Contact with a non-grounded person.
The PCB solution for product safety:
Connect the cables only with the AC power off.
Temporarily “short” the end of the cable before attaching it to any signal input or output.
Caution 2 – ESD sensitivity
ESD considerations should be made prior to performing any internal adjustments on the equipment. Any
piece of electronic equipment is vulnerable to ESD when opened for adjustments. Internal adjustments should

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therefore be done ONLY at an ESD-safe work area. Many products have ESD protection, but the level of
protection may be exceeded by extremely high voltage.
Ordering Information
IMI Part Number: 682A X 3
Frequency Response/Isolation*
0 3Hz to 10kHz (Standard)
1 3Hz to 1kHz
2 10Hz to 10kHz
3 10Hz to 1kHz
4 3Hz to 10kHz with 500Vdc I/O Isolation
5 3Hz to 1kHz with 500Vdc I/O Isolation
6 10Hz to 10kHz with 500Vdc I/O Isolation
7 10Hz to 1kHz with 500Vdc I/O Isolation
Ordering Example: 682B13
This is a 4-20mA Din Rail ICP
®
Signal Conditioner with the following:
Frequency Response: 3Hz to 1kHz
I/O Isolation: None
*Additional Options Available – Please Inquire

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Warranty
IMI instrumentation is warranted against defective material and workmanship for 1 year unless otherwise
expressly specified. Damage to instruments caused by incorrect power or misapplication, is not covered by
warranty. If there are any questions regarding power, intended application, or general usage, please consult with
your local sales contact or distributor. Batteries and other expendable hardware items are not covered by
warranty.
Service
Because of the sophisticated nature of IMI instrumentation, field repair is typically NOT recommended and may
void any warranty. If factory service is required, return the instrumentation according to the “Return Procedure”
stated below. A repair and/or replacement quotation will be provided prior to servicing at no charge. Before
returning the unit, please consult a factory IMI applications engineer concerning the situation as certain problems
can often be corrected with simple on-site procedures.
Return procedure
To expedite returned instrumentation, contact a factory IMI applications engineer for a RETURN MATERIAL
AUTHORIZATION (RMA) NUMBER. Please have information available such as model and serial number. Also,
to insure efficient service, provide a written description of the symptoms and problems with the equipment to a
local sales representative or distributor, or contact IMI if none are located in your area.
Customers outside the U.S. should consult their local IMI distributor for information on returning equipment. For
exceptions, please contact the International Sales department at IMI to request shipping instructions and an RMA.
For assistance, please call (716) 684-0003, or fax us at (716) 684-3823. You may also receive assistance via e-

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Customer Service
IMI, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any reason, you
are not completely satisfied with any IMI product, IMI will repair, replace, or exchange it at no charge. You may
also choose, within the warranty period, to have your purchase price refunded.
IMI offers to all customers, at no charge, 24-hour phone support. This service makes product or application
support available to our customers, day or night, seven days a week. When unforeseen problems or emergency
situations arise, call the IMI Hot Line at (716) 684-0003, and an application specialist will assist you.
3425 Walden Avenue, Depew, NY 14043-2495
Phone: (716) 684-0003
•
USA Fax: (716) 684-3823
•
INTL Fax: (716) 684-4703
ICP
®
is a registered trademark of PCB Group, Incorporated,
which uniquely identifies PCB sensors that incorporate built-in microelectronics.

Model Number
682B03
ICP®VIBRATION TRANSMITTER Revision A
ECN #: 32835
Performance ENGLISH SI
Channels 1 1
Input Signal (Vibration) ±100 mV/g ±10.2 mV/(m/s²) [4]
Input Signal (Temperature) 0 to 1.2 VDC 0 to 1.2 VDC [5]
Output Signal (DC Vibration) 4 to 20 mA 4 to 20 mA [6]
Output Signal (DC Vibration) 0 to 5 VDC 0 to 5 VDC [7][3]
Output Signal (DC Vibration) 0 to 10 VDC 0 to 10 VDC [7][3]
Output Signal (Temperature) 4 to 20 mA 4 to 20 mA [5]
Output Signal (±0.01 %) (AC Vibration) 100 mV/g 10.2 mV/(m/s²) [8]
Frequency Range (-3 dB) (Acceleration) 180 to 600000 cpm 3 to 10k Hz [9][10][1
1]
Frequency Range (-3 dB) (Velocity) 210 to 600000 cpm 3.5 to 10k Hz [9][10][1
1]
Frequency Range (-3 dB) (Displacement) 210 to 60000 cpm 3.5 to 1000 Hz [9][12][1
0]
Output Range (DC Acceleration) 0 to 5.00 g pk or
rms 0 to 49.03 m/s2 pk or
rms [13][4][3
]
Output Range (DC Acceleration) 0 to 10.00 g pk or
rms 0 to 98.06 m/s2 pk or
rms [13][4][3
]
Output Range (DC Acceleration) 0 to 20.00 g pk or
rms 0 to 196.12 m/s2 pk or
rms [13][4][3
]
Output Range (DC Velocity) 0 to 0.5 in/sec pk
or rms 0 to 12.7 mm/s pk or
rms [13][4][3
]
Output Range (DC Velocity) 0 to 1.00 in/sec pk
or rms 0 to 25.4 mm/s pk or
rms [13][4][3
]
Output Range (DC Velocity) 0 to 2.00 in/sec pk
or rms 0 to 50.8 mm/s pk or
rms [13][4][3
]
Output Range (DC Displacement) 0 to 10.0 mil pk -
pk 0 to 0.254 mm pk - pk [13][4][3
]
Output Range (DC Displacement) 0 to 20.0 mil pk -
pk 0 to 0.508 mm pk - pk [13][4][3
]
Output Range (DC Displacement) 0 to 40.0 mil pk -
pk 0 to 1.02 mm pk - pk [13][4][3
]
Environmental
Temperature Range (Operating) 32 to 158 °F 0 to 70 °C
Temperature Range (Storage) -40 to 257 °F -40 to 125 °C
Humidity Range (Non-Condensing) 0 to 95 % 0 to 95 %
Electrical
Power Required DC power DC power
DC Power 23 to 25 VDC 23 to 25 VDC
DC Power (maximum) 100 mA 100 mA
Settling Time <2 min <2 min
Excitation Voltage (delivered to sensor) 17 to 19 VDC 17 to 19 VDC [1][2]
Constant Current Excitation (delivered to
sensor) 3 to 5 mA 3 to 5 mA [1][2]
Output Span (±5.0 %) (DC Vibration
Current Output) 16 mA 16 mA
Output Span (±5.0 %) (Temperature
Output) 16 mA 16 mA
Output Span (±5.0 %) (DC Vibration
Voltage Output) 5 or 10 VDC 5 or 10 VDC [3]
Physical
Electrical Connector (input/output) Removable Screw
Terminals Removable Screw
Terminals
Electrical Connector (raw vibration output) BNC Jack BNC Jack
Housing Material Polyamide Polyamide
Optional Versions (Optional versions have identical specifications and accessories as listed
for standard model except where noted below. More than one option maybe used.)
Notes
[1] Jumper selectable for 18 VDC regulated, 24 VDC power supply voltage or ICP®
sensor excitation disabled
[2] 4 mA constant current diode is internal to 9330VT
[3] Internal Dip switch selectable
[4] Output measurement range is based upon input from 100 mV/g ICP®
accelerometer and will be scaled inversely proportional to any percentage deviation of
this input.
[5] Requires use of accelerometer with "TO" temperature output option.
[6] Output current voltage will fluctuate at frequencies below 5 Hz.
[7] Factory set, 0-5 VDC.
[8] Achieved with 100 mV/g ICP® accelerometer input.
[9] Attenuation is -40 dB/decade.
[10] The low frequency tolerance is accurate within ± 0.5 Hz of the specified
frequency.
[11] The high frequency tolerance is accurate within ± 0.5 kHz of the specified
frequency.
[12] Maximum 1,000 Hz for displacement.
[13] Factory set, 1 in/sec peak.
[14] See PCB Declaration of Conformance PS051 for details.
Entered: LLH Engineer: NJF Sales: EGY Approved: MRS Spec Number:
Date:
04/29/2010 Date:
04/24/2010 Date:
04/24/2010 Date:
07/08/2010 40536
3425 Walden Avenue
Depew, NY 14043
UNITED STATES
Phone: 716-684-0003
Fax: 716-684-3823
Web site: www.imi-sensors.com

Size (Height x Width x Depth) 3.9 in x 0.9 in x 4.5
in 99 mm x 22.5 mm x
114.5 mm
Weight (Maximum) 6.4 oz 127
Screw Terminal Wire Size 24-14 AWG 24-14 AWG
Din Rail Mount 1.38 in 35 mm
Status Indicator (Power "on") Green LED Green LED
Status Indicator (Input Fault) Red LED Red LED
Status Indicator (Measurement Mode -
Acceleration) Green LED Green LED
Status Indicator (Measurement Mode -
Velocity) Green LED Green LED
Status Indicator (Measurement Mode -
Displacement) Green LED Green LED
[14]
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without
notice.
ICP® is a registered trademark of PCB group, Inc.

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