PCB Piezotronics IMI SENSORS D653A01 User manual

Model D653A01
4-20 mA displacement transmitter
Installation and Operating Manual
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-959-4464
24-hour SensorLine: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.imi-sensors.com

The information contained in this document supersedes all similar information that
may be found elsewhere in this manual.
Service –Due to the sophisticated
nature of the sensors and associated
instrumentation provided by PCB
Piezotronics, user servicing or repair is
not recommended and, if attempted,
may void the factory warranty. Routine
maintenance, such as the cleaning of
electrical connectors, housings, and
mounting surfaces with solutions and
techniques that will not harm the
physical material of construction, is
acceptable. Caution should be observed
to ensure that liquids are not permitted
to migrate into devices that are not
hermetically sealed. Such devices
should only be wiped with a dampened
cloth and never submerged or have
liquids poured upon them.
Repair –In the event that equipment
becomes damaged or ceases to
operate, arrangements should be made
to return the equipment to PCB
Piezotronics for repair. User servicing or
repair is not recommended and, if
attempted, may void the factory
warranty.
Calibration –Routine calibration of
sensors and associated instrumentation
is recommended as this helps build
confidence in measurement accuracy
and acquired data. Equipment
calibration cycles are typically
established by the users own quality
regimen. When in doubt about a
calibration cycle, a good “rule of thumb”
is to recalibrate on an annual basis. It is
also good practice to recalibrate after
exposure to any severe temperature
extreme, shock, load, or other
environmental influence, or prior to any
critical test.
PCB Piezotronics maintains an ISO-
9001 certified metrology laboratory and
offers calibration services, which are
accredited by A2LA to ISO/IEC 17025,
with full traceability to SI through
N.I.S.T. In addition to the normally
supplied calibration, special testing is
also available, such as: sensitivity at
elevated or cryogenic temperatures,
phase response, extended high or low
frequency response, extended range,
leak testing, hydrostatic pressure
testing, and others. For information on
standard recalibration services or
special testing, contact your local PCB
Piezotronics distributor, sales
representative, or factory customer
service representative.
Returning Equipment –Following
these procedures will ensure that your
returned materials are handled in the
most expedient manner. Before
returning any equipment to PCB
Piezotronics, contact your local
distributor, sales representative, or
factory customer service representative
to obtain a Return Warranty, Service,
Repair, and Return Policies and
Instructions Materials Authorization
(RMA) Number. This RMA number
should be clearly marked on the outside
of all package(s) and on the packing
Service, Repair, and Return
Policies and Instructions

list(s) accompanying the shipment. A
detailed account of the nature of the
problem(s) being experienced with the
equipment should also be included
inside the package(s) containing any
returned materials.
A Purchase Order, included with the
returned materials, will expedite the
turn-around of serviced equipment. It is
recommended to include authorization
on the Purchase Order for PCB to
proceed with any repairs, as long as
they do not exceed 50% of the
replacement cost of the returned
item(s). PCB will provide a price
quotation or replacement
recommendation for any item whose
repair costs would exceed 50% of
replacement cost, or any item that is not
economically feasible to repair. For
routine calibration services, the
Purchase Order should include
authorization to proceed and return at
current pricing, which can be obtained
from a factory customer service
representative.
Contact Information –International
customers should direct all inquiries to
their local distributor or sales office. A
complete list of distributors and offices
can be found at www.pcb.com.
Customers within the United States may
contact their local sales representative
or a factory customer service
representative. A complete list of sales
representatives can be found at
www.pcb.com. Toll-free telephone
numbers for a factory customer service
representative, in the division
responsible for this product, can be
found on the title page at the front of this
manual. Our ship to address and
general contact numbers are:
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLineSM: [phone]
Website: www.pcb.com
E-mail: [email protected]

PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE

DOCUMENT NUMBER: 21354
DOCUMENT REVISION: D
ECN: 46162
Component Name
Hazardous Substances
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls
(PBB)
Polybrominated
Diphenyl
Ethers (PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical
Connectors
O
O
O
O
O
O
Piezoelectric
Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film
Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above
the limit requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

Model 653A Series Industrial 4-20mA Displacement Sensor
Operating Guide with Enclosed Warranty Information
3425 Walden Avenue, Depew, New York 14043-2495
Phone [phone]
Fax [phone]
Toll Free Line 1-800-959-4IMI
MANUAL NUMBER: 43145
MANUAL REVISION: A
ECN NUMBER: 49766

PAGE 2
Table of Contents
Introduction...................................................................................................................... Page 3
General Features
Operation and Wiring ................................................................................................... Page 3-4
Standard Wiring
Taking Measurements
Installation.................................................................................................................... Page 5-8
Direct Adhesive Mount
Standard Stud Mount
Adhesive Stud Mount
Magnetic Mount
ESD Sensitivity................................................................................................................ Page 9
Warranty/Servicing
Warranty, Service & Return Procedure .......................................................................... Page 10

PAGE 3
Introduction
The Model 653A Series Industrial 4-20mA Sensors combine the capabilities of a piezoelectric vibration sensor
and a 4-20mA vibration transmitter. The sensor outputs a 4-20mA signal that is proportional to the overall
displacement of the machinery. Ideal for monitoring the vibration of process equipment such as low rotation speed
fans, motors and pumps, the output of the sensor is used for process control or predictive maintenance.
General Features
Imbedded Piezoelectric Accelerometer for improved accuracy and frequency response.
Vibration range can be in Displacement.
Allows for continuous vibration monitoring of critical applications.
Reduces sophisticated vibration analysis requirements.
Readily interfaces to existing process control and predictive maintenance equipment.
Rugged stainless steel construction for applications in harsh environments.
Flexible design allows for various custom requirements.
Operation and Wiring
Standard Wiring
The Model 653A Series operates from a standard 2-wire, 4-20mA loop. Unit is non-polarity sensitive, but to be
compatible with other IMI loop powered units we recommend to attach the positive (+) input from the power
supply to Pin A or Red wire on the sensor and the negative (-) input from the power supply to Pin B or Blue wire
of the sensor.
Figure 1 –wiring: loop powered
If using a standard DC power supply, install either an ammeter and/or load resistor in line with the output, Pin B or
Blue Wire.

PAGE 4
The resistor in a loop will generate a DC voltage that is proportional to current by:
V = IR
If R = 250 ohms and I = 6mA, then V = 1.5 Vdc
Note:
-Resistor value must be less than: (Vsupply –12) x 50.
-For integral cable sensors: RED wire is positive, BLUE wire is negative.
Taking Measurements
When measuring the current output from the unit, use the following formula to calculate the vibration level:
Vibration Output mils, pk-pk = (Measured Output mA –4mA) x (Full Scale Vibration Output mils, pk-pk /16mA)
Measured mA Vibration Output
4.00 0.0 mils, pk-pk
8.00 10.0 mils, pk-pk
12.0 20.0 mils, pk-pk
16.0 30.0 mils, pk-pk
20 40.0 mils, pk-pk

PAGE 5
Installation
When choosing a mounting method, consider closely the advantages and disadvantages of each technique.
Typical mounting types are stud, direct adhesive, adhesive mounting base and magnetic mounting base. Since
the frequency response is limited to 300 Hz on the 653A, any of the four methods can be used without seriously
affecting the data values.
Direct Adhesive Mount Procedure
For restrictions of space or for convenience, most sensors (with the exception of integral stud models) can be
adhesive-mounted directly to the machine surface.
STEP 1 Prepare a smooth, flat surface. A minimum surface finish of 63 µin [0.0016 mm] generally works best.
STEP 2 Place a small portion of adhesive on the underside of the sensor. Firmly press down on the top of the
assembly to displace any adhesive. Be aware that excessive amounts of adhesive can make sensor removal
difficult.
Figure 5–direct adhesive mounting

PAGE 6
Standard Stud Mount Procedure
This mounting technique requires smooth, flat contact surfaces for proper operation and is recommended for
permanent and/or secure installations. Stud mounting is also recommended when testing at high frequencies.
Note: DO NOT attempt mounting on curved, rough or uneven sufaces, as the potential for misalignmen and
limited contact surface may significantly reduce the senor’s upeer operating frequnecy range.
Figure 6–direct adhesive mounting
1/4-28 stud 1/4-28 Captive Screw-*
A (in) 0.250 0.250
B (in) 0.350 0.350
Torque (ft-lb) 2 to 5 2 to 5
STEP 1 First, prepare a smooth, flat mounting surface, and then drill and tap a mounting hole in the center of this
area as shown in Figure 6. A precision-machines mounting surface with a minimum finish of 63 µin [0.0016 mm] is
recommended. (If it is not possible to properly prepare the machine surface, consider using an adhesive mounting
pad as a possible alternative.) Inspect the area, checking that there are no burrs or other foreign particles
interfering with the contact surface.
STEP 2 Wipe clean the mounting surface and spread on a light film of grease, oil or similar coupling fluid prior to
installation.
Figure 7–mounting surface lubrication.
Adding a coupling fluid improves vibration transmissibiliy by filling small voids in the mounting surface and
increasing the mounting stiffness. For semi-ermanent mounting, substitue epoxy or another type of adhesvie.
STEP 3 HAND –tighten the sensor/mounting stud to the machine, then secure the sensor with a torque wrench
to the mounting surface by applying the recommended mounting torue ( see enclosed specification data sheet for
proper mounting torque). It is important to use a toque wrench during this step. Under-toruing the sensor may
not adequately couple the device; over-torquing may result in stud failure and possible permanent
damage.

PAGE 7
Adhesive Stud Mount Procedure
Adhesive mounting is often used for temporary installation or when the machine surface cannot be adequately
prepared for stud mounting. Adhesives like hot glue or wax work well for temporary mounts; two-part epoxies and
quick –bonding gels provide a more permanent mount.
Note: Adhesively mounted sensors often exhibit a reduction in high-frequency range. Generally, smooth surfaces
and stiff adhesvies provide the best frequency response.
This method involves attaching a base to the machine surface, then securing the snesor to the base. This alows
for easy removal of the accelerometer.
STEP 1 Prepare a smooth, flat mounting surface. A minimum surface finish of 63 µin [0.0016 mm] generally
works best.
STEP 2 Stud-mount the sensor to the appropriate adhesive mounting base according to the guidelines set forth in
Steps 2 and 3 of the Standard Stud Mount Procedure.
STEP 3 Place a small portion of adhesive on the underside of the mounting base. Firmly press down on the
assembly to displace any extra adhesive remaining under the base.
Figure 8–mounting base: adhesive installation

PAGE 8
Magnetic Mount Procedure
Magnetic mounting provides a convenient means for making portable measurements and is commonly used for
machinery monitoring and other portable or tending applications.
Note: The correct magnet choice and an adequately prepared mounting surface is critical for obtaining reliable
measurements, especially at high frequencies. Poot installations can cause as much as a 50% drop in the sensor
frequency range.
Not every magnet is suitable for all applications. For example, rare earth magnets are commonly used
because of their high strength. Flat magners work well on smooth, flat surfaces, while dual-rail magnets
are required for curved surfaces. In the case o non-magnetic or rough surfaces, it is recommended that
the user first weld, epocy or otherwise adhere a stell mounting pad to the test surface. This provides a
smooth and repeatable location for mounting.
Figure 9–magnet types
STEP 1 After choosing the correct magnet type, inspect the unit, verifying that the mounting surfaces are flat and
smooth.
STEP 2 Stud- mount the accelerometer to the appropriate magnet according to the guidelines set forth in Steps 2
and 3 of the Standard Stud Mount Procedure.
STEP 3 Prepare a smooth, flat mounting surface. A minimum surface finish of 63 µin [0.0016 mm] generally
works best. After cleaning the surface and checking for burrs, wipe on a light film of silicone grease, machine oil
or similar-type coupling fluid.
STEP 4 Mount the magnet/sensor assembly to the prepared test surface by gently ‘rocking” or “sliding” it into
place.
Note: Magnetically mounting accelerometers carelessly as the potential to generate very high ( and very
damaging) g levels. To prevent damage, install the assembly gently. If unsure, please contact the factory for
assistance.

PAGE 9
Warning 1 –ESD sensitivity
The power supply/signal conditioner should not be opened by anyone other than qualified service
personnel. This product is intended for use by qualified personnel who recognize shock hazards and are familiar
with the safety precautions required to avoid injury.
Warning 2 –ESD sensitivity
This equipment is designed with user safety in mind; however, the protection provided by the equipment may be
impaired if the equipment is used in a manner not specified by PCB Piezotronics.
Caution 1 –ESD sensitivity
Cables can kill your equipment. High voltage electrostatic discharge (ESD) can damage electrical devices.
Similar to a capacitor, a cable can hold a charge caused by triboelectric transfer, such as that which occurs in the
following:
Laying on and moving across a rug,
Any movement through air,
The action of rolling out a cable, and/or
Contact with a non-grounded person.
The solution for product safety:
Connect the cables only with the AC power off.
Temporarily “short” the end of the cable before attaching it to any signal input or output.
Caution 2 –ESD sensitivity
ESD considerations should be made prior to performing any internal adjustments on the equipment. Any
piece of electronic equipment is vulnerable to ESD when opened for adjustments. Internal adjustments should
therefore be done ONLY at an ESD-safe work area. Many products have ESD protection, but the level of
protection may be exceeded by extremely high voltage.

PAGE 10
Warranty
IMI instrumentation is warranted against defective material workmanship for 1 year unless otherwise expressly
specified. Damage to instruments caused by incorrect power or misapplication, is not covered by warranty. If
there are any questions regarding power, intended application, or general usage, please consult with your local
sales contact or distributor. Batteries or expendable hardware items are not covered by warranty.
Service
Because of the sophisticated nature of IMI instrumentation, field repair is typically NOT recommended and may
void any warranty. If factory service is required, return the instrumentation according to the “Return Procedure”
stated below. A repair and/or replacement quotation will be provided prior to servicing at no charge. Before
returning the unit, please consult a factory IMI applications engineer concerning the situation as certain problems
can often be corrected with simple on-site procedures.
Return procedure
To expedite returned instrumentation, contact a factory IMI applications engineer for RETURN MATERIAL
AUTHORIZATION (RMA) NUMBER. Please have information available such as model and serial number. Also,
to insure efficient service, provide a written description of the symptoms and problems with the equipment to a
local sales representative or distributor, or contact IMI if none are located in your area.
Customers outside the U.S. should consult their local IMI distributor for information on returning equipment. For
exceptions, please contact that International Sales department at IMI to request shipping instructions and an
RMA. For assistance, please call [phone], or fax us at [phone]. You may also receive assistance
via e-mail at [email protected] or visit our website at www.pcb.com.
Customer Service
IMI, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any reason, you
are not completely satisfied with any IMI product, IMI will repair, replace or exchange it at no charge. You may
also choose to have your purchase price refunded.
IMI offers to all customers, at no charge, 24-hour phone support. This service makes product or application
support available to our customers, day or night, seven days a week. When unforeseen problems or emergency
situations arise, call the IMI Hot Line at [phone], and an application specialist will assist you.