Pegasus Ancura E7R HS Wiring diagram

MY22P01 - 22_1.0_20:04:2021
22-15-2094, 22-15-2095, 22-15-2138, 22-15-2164, 22-15-2165, 22-15-4013
Ancura E7R HS, Ancura E8R Disc, Orticello E, Piazza E7 F NL, Swing E7R 20", Swing E8 Disc 20"
Translation of original operating instructions for
PEGASUS Pedelecs with BOSCH Purion
on-board computer
WALK
WALK
WALK
W
AL
W
W
W
W
W
W
A
A
L
K
K
K
K
K
W
W
W
W
W
W
W
W
WWWW
WW
W
W
W
W
W
W
W
W
W
W
WW
W
W
W
W
A
A
W
W
W
A
W
W
W
W
W
WW
W
W
W
W
A
WW
AAAA
AA
A
A
A
A
A
A
A
A
A
A
A
A
LLLL
LL
L
AA
A
A
A
A
L
L
LL
L
L
L
L
K
KKKK
KK
K
K
K
K
K
KK
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE

MY22P01 - 22_1.0_22.08.2021 1
Contents
Contents
1 About these operating instructions
1.1 Manufacturer 10
1.2 Laws, standards and directives 10
1.3 Language 10
1.4 For your information 10
1.4.1 Warnings 10
1.4.2 Markups 10
1.5 Type number and model 11
1.6 Frame number 11
1.7 Identifying the operating instructions 11
1.8 Aim of the operating instructions 12
2 Safety
2.1 Residual risks 13
2.1.1 Risk of fire and explosion 13
2.1.1.1 Rechargeable battery 13
2.1.1.2 Overheated charger 13
2.1.1.3 Hot components 13
2.1.2 Electric shock 14
2.1.2.1 Damage 14
2.1.2.2 Water penetration 14
2.1.2.3 Condensation 14
2.1.3 Risk of a crash 14
2.1.3.1 Incorrect quick release setting 14
2.1.3.2 Incorrect tightening torque 14
2.1.3.3 Incorrect component 14
2.1.4 Risk of amputation 14
2.1.5 Key breaking off 14
2.2 Toxic substances 15
2.2.1 Brake fluid 15
2.2.2 Suspension oil 15
2.2.3 Lubrication oil 15
2.2.4 Defective battery 15
2.3 Requirements for riders 15
2.4 Vulnerable groups 15
2.5 Personal protective equipment 15
2.6 Safety guards 15
2.7 Safety markings and safety instructions 16
2.8 What to do in an emergency 16
2.8.1 Dangerous situation in road traffic 16
2.8.2 Leaked brake fluid 16
2.8.3 Battery vapours emitted 17
2.8.4 Battery fire 17
2.8.5 Oil and lubricant leaks from the rear frame damper 17
2.8.6 Oil and lubricant leaks from the fork 17
3 Description
3.1 Proper use 18
3.1.1 Improper use 19
3.1.2 Permitted total weight (PTW) 20
3.1.3 Environmental requirements 21
3.2 Nameplate 23
3.3 Components 24
3.3.1 Overview 24
3.3.2 Chassis 25

MY22P01 - 22_1.0_22.08.2021 2
Contents
3.3.2.1 Frame 25
3.3.2.2 Steering system 25
3.3.2.3 Steering headset 25
3.3.2.4 Stem 25
3.3.2.5 Handlebars 26
3.3.2.6 Fork 26
3.3.3 Suspension 27
3.3.3.1 Rigid fork 27
3.3.3.2 Suspension fork 27
3.3.4 Wheel 31
3.3.4.1 Tyres 31
3.3.4.2 Rim 31
3.3.4.3 Valve 31
3.3.4.4 Spoke 32
3.3.4.5 Spoke nipples 32
3.3.4.6 Hub 32
3.3.5 Braking system 33
3.3.5.1 Mechanical brake 33
3.3.5.2 Hydraulic brake 33
3.3.5.3 Disc brake 34
3.3.5.4 Rim brake 35
3.3.5.5 Back-pedal brake 36
3.3.6 Seat post 37
3.3.6.1 Patent seat post 37
3.3.6.2 Suspension seat post 37
3.3.7 Mechanical drive system 38
3.3.7.1 Chain drive layout 38
3.3.7.2 Belt drive layout 38
3.3.8 Electric drive system 39
3.3.8.1 Motor 39
3.3.8.2 Rechargeable battery 39
3.3.8.3 Frame battery 40
3.3.8.4 Pannier rack battery 40
3.3.8.5 Integrated battery 41
3.3.8.6 Charger 41
3.3.9 Lighting 41
3.3.10 On-board computer 42
3.4 Description of controls and screens 43
3.4.1 Handlebars 43
3.5 On-board computer 44
3.5.1 Display 44
3.5.1.1 Indicator unit km/h or mph 44
3.5.1.2 Tachometer screen 44
3.5.1.3 Information display 45
3.5.1.4 Level of assistance 45
3.5.1.5 Riding light symbol 45
3.5.1.6 Maintenance indicator 45
3.5.1.7 Battery level indicator (on-board computer) 45
3.5.2 System message 45
3.5.3 Gear shift 46
3.5.3.1 SHIMANO derailleur gears 46
3.5.3.2 SHIMANO hub gear 47
3.5.4 Hand brake 48
3.5.5 Battery level indicator (battery) 49
3.5.5.1 Battery level indicator (battery) 49
3.6 Technical data 50
3.6.1 Pedelec 50
3.6.2 Emissions 50
3.6.3 Bicycle lighting 50

MY22P01 - 22_1.0_22.08.2021 3
Contents
3.6.4 BOSCH Purion on-board computer 50
3.6.5 Motor 50
3.6.5.1 Active Line Plus 50
3.6.6 Rechargeable battery 50
3.6.6.1 PowerPack 400 50
3.6.6.2 PowerPack 500 50
3.6.6.3 PowerTube 400 51
3.6.6.4 PowerTube 500 51
3.6.7 Tightening torques 52
4 Transporting and storing
4.1 Weight and dimensions for transportation 54
4.2 Designated handles, lifting points 54
4.3 Transportation 55
4.3.1 Using the brake transport securing system 55
4.3.2 Transporting the pedelec 55
4.3.3 Shipping a pedelec 55
4.3.4 Transporting the battery 55
4.3.5 Shipping the battery 55
4.4 Storing 56
4.4.1 Break in operation 56
4.4.1.1 Preparing a break in operation 56
4.4.1.2 Carrying out a break in operation 56
5 Assembly
5.1 Unpacking 57
5.2 Required tools 57
5.3 Commissioning 58
5.3.1 Checking the battery 58
5.3.2 Preparing the battery 59
5.3.2.1 Retrofitting the PowerTube adapter 59
5.3.2.2 Fit battery cover onto Bosch PowerTube 625 battery (horizontal) 61
5.3.2.3 Fit battery cover onto Bosch PowerTube 500 battery (horizontal) 62
5.3.3 Installing the wheel in the SUNTOUR fork 63
5.3.3.1 Screw-on axle (12AH2 and 15AH2) 63
5.3.3.2 20 mm cross axle 64
5.3.3.3 Q-LOC quick release 66
5.3.4 Preparing the wheel 67
5.3.5 Preparing the LIMOTEC seat post 68
5.3.6 Fitting the pedals 69
5.3.7 Checking the stem and handlebars 70
5.3.7.1 Checking the connections 70
5.3.7.2 Checking stem is firmly in position 70
5.3.7.3 Checking the headset backlash 70
5.4 Pedelec sale 70
6 Operation
6.1 Risks and hazards 71
6.2 Tips for a greater range 73
6.3 Error message 74
6.3.1 On-board computer 74
6.3.2 Rechargeable battery 77
6.4 Instruction and customer service 78
6.5 Adjusting the pedelec 78
6.5.1 Preparing 78
6.5.2 Pedelec adjustment procedure 79
6.5.3 Determining the sitting position 80
6.5.4 Adjusting the saddle 81

MY22P01 - 22_1.0_22.08.2021 4
Contents
6.5.4.1 Straightening the saddle 81
6.5.4.2 Eightpins suspension seat post 81
6.5.4.3 Adjusting the saddle height 81
6.5.4.4 Setting the saddle height with the remote control 82
6.5.4.5 Adjusting the saddle position 83
6.5.4.6 Adjusting the saddle tilt 83
6.5.4.7 Checking saddle stability 83
6.5.5 Handlebars 84
6.5.5.1 Handlebar width 84
6.5.5.2 Hand position 84
6.5.5.3 Adjusting the handlebars 84
6.5.6 Stem 85
6.5.6.1 Adjusting the handlebar height with quick release 85
6.5.6.2 Setting the quill stem 86
6.5.6.3 Adjusting the Ahead stem 86
6.5.6.4 Adjusting the angle-adjustable stem 87
6.5.7 Ergonomic handles 88
6.5.7.1 Checking handlebar stability 88
6.5.8 Tyres 89
6.5.9 Brake 90
6.5.9.1 Brake handle position 90
6.5.9.2 Brake handle tilt angle 90
6.5.9.3 Determining the grip distance 91
6.5.9.4 Grip distance on a MAGURA disc brake lever 92
6.5.9.5 Retracting the brake linings 93
6.5.10 Suspension 94
6.5.11 Fork sag 94
6.5.11.1 Adjusting the Suntour fork steel suspension 95
6.5.11.2 Adjusting the Suntour fork air suspension 96
6.5.12 Fork rebound damping 97
6.5.12.1 Adjusting the Suntour fork rebound damping 98
6.5.13 Lighting 99
6.5.13.1 Adjusting the lights 99
6.5.14 On-board computer 101
6.5.14.1 Changing the tachometer unit 101
6.5.14.2 Adjust display screen brightness 101
6.5.14.3 Displaying versions and type numbers 101
6.6 Accessories 102
6.6.1 Child seat 102
6.6.2 Trailer 103
6.6.2.1 Approval for trailer with Enviolo hub 103
6.6.2.2 Approval for trailer with ROHLOFF hub 104
6.6.3 Mobile holder 104
6.6.4 Tubeless and airless tyres 104
6.6.5 Suspension fork coil spring 104
6.6.6 Pannier rack 104
6.6.7 Panniers and cargo boxes 104
6.7 Personal protective equipment and accessories for road safety 105
6.8 Before each ride 105
6.9 Straightening the quickly adjustable stem 106
6.10 Using the pannier rack 106
6.11 Raising the kickstand 107
6.12 Using the saddle 107
6.12.1 Using the leather saddle 107
6.13 Using the pedals 107
6.14 Using the multifunctional handlebars or bar ends 107
6.14.1 Using leather handles 107
6.15 Using the bell 107
6.16 Using the battery 108

MY22P01 - 22_1.0_22.08.2021 5
Contents
6.16.1 Frame battery 108
6.16.1.1 Removing the frame battery 108
6.16.1.2 Inserting the frame battery 108
6.16.2 Pannier rack battery 108
6.16.2.1 Removing the pannier rack battery 108
6.16.2.2 Inserting the pannier rack battery 108
6.16.3 Integrated battery 109
6.16.3.1 Removing the integrated battery 109
6.16.3.2 Inserting the integrated battery 109
6.16.4 Charging the battery 110
6.16.5 Charging the dual battery 110
6.16.5.1 Charging process when two batteries are used 110
6.16.5.2 Charging process when one battery is used 110
6.16.6 Using double battery model with a single battery only 111
6.16.7 Waking the battery 111
6.17 Using pedelec with the electric drive system 112
6.17.1 Switching on the electric drive system 112
6.17.2 Switching off the electric drive system 112
6.18 On-board computer 113
6.18.1 Actions on the on-board computer 113
6.18.2 Switching on the on-board computer 113
6.18.3 Switching off the on-board computer 113
6.18.4 Using the riding light 113
6.18.5 Using the push assist system 114
6.18.6 Selecting the level of assistance 114
6.18.7 Using the journey information 114
6.18.7.1 Switching the journey information 114
6.18.7.2 Resetting the trip distance 114
6.18.7.3 Resetting the range 114
6.18.8 Replacing the battery 115
6.18.9 Using the USB port 115
6.19 Brake 116
6.19.1 Using the brake lever 116
6.19.2 Using the back-pedal brake 116
6.20 Suspension and damping 117
6.20.1 Adjusting the Suntour compression adjuster 118
6.21 Gear shift 119
6.21.1 Using the derailleur gears 119
6.21.2 Using a SHIMANO hub gear 120
6.21.3 Using eShift 121
6.21.3.1 eShift with SHIMANO DI2 automatic hub gears 121
6.21.3.2 eShift with manual SHIMANO DI2 hub gears 121
6.21.3.3 eShift with SHIMANO DI2 automatic hub gears 121
6.22 Parking 122
6.22.1 Screwing in the All Up handlebars 122
7 Cleaning, servicing and maintenance
7.1 Before each ride 128
7.1.1 Checking the guards 128
7.1.2 Checking the frame 128
7.1.3 Checking the fork 128
7.1.4 Checking the rear frame damper 128
7.1.5 Checking the pannier rack 128
7.1.6 Checking the guards 128
7.1.7 Checking wheel concentricity 128
7.1.8 Checking the quick releases 128
7.1.9 Checking the suspension seat post 128
7.1.10 Checking the bell 129
7.1.11 Checking the handles 129

MY22P01 - 22_1.0_22.08.2021 6
Contents
7.1.12 Checking the USB cover 129
7.1.13 Checking the lighting 129
7.1.14 Checking the brake 129
7.2 After each ride 130
7.2.1 Cleaning the lights and reflectors 130
7.2.2 Cleaning the suspension fork 130
7.2.3 Caring for the suspension fork 130
7.2.4 Cleaning the pedals 130
7.2.5 Cleaning the brake 130
7.2.6 Cleaning the suspension seat post 130
7.2.7 Cleaning the rear frame damper 130
7.3 Basic cleaning 131
7.3.1 On-board computer and control panel 131
7.3.2 Rechargeable battery 131
7.3.3 Motor 131
7.3.4 Frame, fork, pannier rack, guards and kickstand 132
7.3.5 Stem 132
7.3.6 Handlebars 132
7.3.7 Handles 132
7.3.7.1 Leather handles 132
7.3.8 Seat post 132
7.3.9 Saddle 132
7.3.9.1 Leather saddle 133
7.3.10 Tyres 133
7.3.11 Spokes and spoke nipples 133
7.3.12 Hub 133
7.3.13 Switching elements 133
7.3.13.1 Shifter 133
7.3.14 Cassette, chain wheels and front derailleur 133
7.3.15 Brake 134
7.3.15.1 Brake lever 134
7.3.16 Brake disc 134
7.3.17 Belt 134
7.3.18 Chain 134
7.3.18.1 Chain with all-round chain guard 134
7.4 Servicing 135
7.4.1 Frame 135
7.4.2 Fork 135
7.4.3 Pannier rack 136
7.4.4 Mudguard 136
7.4.5 Servicing the kickstand 136
7.4.6 Stem 136
7.4.7 Handlebars 136
7.4.8 Handle 136
7.4.8.1 Rubber handles 136
7.4.8.2 Leather handle 137
7.4.9 Seat post 137
7.4.9.1 Suspension seat post 137
7.4.9.2 Carbon seat post 137
7.4.10 Leather saddle 137
7.4.11 Hub 137
7.4.12 Spoke nipples 137
7.4.13 Rim 137
7.4.14 Gear shift 138
7.4.14.1 Rear derailleur articulated shafts and jockey wheels 138
7.4.14.2 Shifter 138
7.4.15 Pedal 138
7.4.16 Caring for the chain 138
7.4.16.1 Caring for the chain and all-round chain guard 138

MY22P01 - 22_1.0_22.08.2021 7
Contents
7.4.17 Caring for the brake 139
7.4.17.1 Caring for the brake 139
7.4.18 Lubricating the eightpins seat post tube 139
7.5 Maintenance 140
7.5.1 Wheel 140
7.5.1.1 Checking the tyre pressure 140
7.5.1.2 Checking the tyres 142
7.5.1.3 Checking the rims 143
7.5.1.4 Checking the nipple holes 143
7.5.1.5 Checking the nipple well 143
7.5.1.6 Checking the rim hooks 143
7.5.1.7 Checking the spokes 143
7.5.2 Checking the brake system 144
7.5.2.1 Checking the hand brake 144
7.5.2.2 Checking the hydraulic system 144
7.5.2.3 Checking the Bowden cables 144
7.5.2.4 Checking the disc brake 145
7.5.2.5 Checking the back-pedal brake 146
7.5.2.6 Checking the rim brake 147
7.5.3 Checking the lighting 148
7.5.4 Checking the stem 149
7.5.5 Check the handlebars 149
7.5.6 Checking the saddle 149
7.5.7 Checking the seat post 149
7.5.8 Checking the chain 149
7.5.9 Checking the chain and belt tension 149
7.5.9.1 Checking the derailleur gears 150
7.5.9.2 Checking the hub gear 150
7.5.10 Checking the gear shift 150
7.5.10.1 Electric gear shift 150
7.5.10.2 Mechanical gear shift 150
7.5.10.3 Checking the derailleur gears 150
7.5.11 Adjusting gear shift 151
7.5.11.1 ROHLOFF hub 151
7.5.12 Bowden-cable-operated gear shift, single-cable 151
7.5.13 Bowden-cable-operated gear shift, dual-cable 151
7.5.14 Bowden-cable-operated twist grip, dual-cable 152
7.5.15 Checking kickstand stability 152
8 Maintenance
8.1 Initial inspection 153
8.2 Maintenance 153
8.3 Component-specific maintenance tasks 153
8.4 Carry out initial inspection 156
8.5 Maintenance instructions 157
8.5.1 Servicing the frame 164
8.5.1.1 Servicing the carbon frame 164
8.5.2 Checking the pannier rack 164
8.5.3 Servicing axle with quick release 164
8.5.4 Maintaining the stem 165
8.5.5 Servicing the gear hub 165
8.5.5.1 Adjusting the hub with cone bearing 165
8.5.6 Servicing the steering headset 166
8.5.7 Servicing the fork 166
8.5.7.1 Servicing the carbon suspension fork 167
8.5.7.2 Servicing the suspension fork 167
8.5.8 Servicing seat post 168
8.5.8.1 Servicing the carbon seat post 168
8.5.8.2 by.schulz suspension seat post 169

MY22P01 - 22_1.0_22.08.2021 8
Contents
8.5.8.3 Suntour suspension seat post 169
8.5.8.4 Eightpins NGS2 seat post 170
8.5.8.5 Eightpins H01 seat post 176
8.5.9 Rear frame damper 180
8.5.9.1 FOX component-specific maintenance 181
9 Troubleshooting, fault clearance and repair
9.1 Troubleshooting and fault clearance 182
9.1.1 Drive system or on-board computer does not start up 182
9.1.2 Error message 182
9.1.3 Errors in assistance function 183
9.1.4 Battery errors 184
9.1.5 On-board computer errors 185
9.1.6 Lighting does not work 185
9.1.7 Other errors 186
9.2 Repair 187
9.2.1 Original parts and lubricants 187
9.2.2 Replacing the lighting 187
9.2.3 Setting the front light 187
9.2.4 Checking tyre clearance 187
10 Recycling and disposal
10.1 Removal of waste guidelines 188
11 Documents
11.1 Assembly report 190
11.2 Maintenance log 192
11.3 Parts list 196
11.3.1 Orticello E 196
11.3.2 Piazza E7F NL 198
11.3.3 Swing E7R 200
11.3.4 Swing E8 Disc 202
11.4 Charger operating instructions 204
12 Glossary
12.1 Abbreviations 216
12.2 Simplified terms 216
13 Appendix
I. Translation of the original EC/EU Declaration of Conformity 217
II. Declaration of conformity for incomplete machine 218
14 Keyword index

MY22P01 - 22_1.0_22.08.2021 9
About these operating instructions
Thank you for your trust!
Pegasus pedelecs are premium-quality vehicles.
You have made an excellent choice. Your
specialist dealer will provide you with guidance
and instruction and assemble your product. Your
specialist dealer will also be happy to assist you in
the future, whether you require maintenance,
conversion or repair.
You are receiving these operating instructions
with your new pedelec. Please take time to
become familiar with your new pedelec and follow
the tips and suggestions in the operating
instructions. They will help you to enjoy your
pedelec for a long time to come. We hope you
have fun and wish you well on all of your rides!
Download the operating instructions onto your
phone at the following link, so that you can use
them when you are out riding:
https://www.pegasus-
bikes.de/gb-en/service/
downloads.
Copyright
© ZEG Zweirad-Einkaufs-Genossenschaft eG
Distribution or reproduction of these operating
instructions and utilisation or communication of
their content is prohibited unless expressly
approved. Any infringement will render the
offender liable for compensation. All rights
reserved in the event that a patent, utility model or
industrial design is registered.
Subject to internal changes
The information contained in these operating
instructions are the approved technical
specifications at the time of printing. In addition to
the functions described here, software changes
may be introduced to rectify errors and extend
functions at any time.
Any significant changes are included in a new
published version of the operating instructions. All
changes to the operating instructions are
published on the following website:
https://www.pegasus-bikes.de/gb-en/service/
downloads.
Editing
Text and images:
ZEG Zweirad-Einkaufs-Genossenschaft eG
Longericher Strasse 2
50739 Köln, Germany
Translation
RKT Übersetzungs- und Dokumentations-GmbH
Bahnhofstrasse 27
78713 Schramberg, Germany
In case of any questions or problems
regarding these operating instructions,
please contact:
[email protected]