Pegasus Inselrad Quick guide

TRANSLATION OF THE ORIGINAL
OPERATING INSTRUCTIONS EN
E-BIKES 2019
19-16-3003, 19-16-3004, 19-16-3006, 19-17-1043, 19-17-1044, 19-17-1045, 19-17-1048, 19-17-1051,
19-17-1056, 19-17-1057, 19-17-3001, 19-17-3001, 19-17-3002, 19-17-3004, 19-17-3005, 19-17-3006,
19-17-3052, 19-17-3053, 19-17-3054, 19-17-3055, 19-17-3057, 19-17-3058, 19-17-3059, 19-17-3061,
19-17-3062, 19-17-3063, 19-17-3067, 19-17-3068, 19-17-3071, 19-17-3076, 19-17-3081, 19-17-3082,
19-17-3083, 19-17-3084, 19-17-3086, 19-17-3087, 19-17-3088, 19-17-3089, 19-17-3090, 19-17-3091,
19-17-3092, 19-17-3093, 19-17-3095, 19-17-3099, 19-17-3100, 19-17-3101, 19-17-3102, 19-17-3103,
19-17-3104, 19-17-3107, 19-17-3108, 19-17-3109, 19-17-3111, 19-17-3112, 19-17-3113, 19-17-3118,
19-17-3130, 19-17-3134, 19-17-3135, 19-17-3136, 19-17-4004, 19-17-4005, 19-17-4006, 19-17-4035,
19-17-4036, 19-17-4037, 19-17-4073, 19-17-4074, 19-17-4075, 19-17-4082, 19-17-4083, 19-17-4084,
19-17-4085, 19-17-4086, 19-17-4087, 19-17-4090, 19-17-4091, 19-17-4092, 19-17-4093
034-03245 • 1.0 • 10. September 2018
Inselrad, Passion, Premio, Savona Evo 10, Servicebike, Solero,
Strong, Swing, Tecaro Evo, Tourina, Urbano
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
EN_034-03245_1.0_0.01_09.18_Pegasus BOSCH_COVER.book Page 1 Monday, September 10, 2018 10:38 AM

Copyright
© ZEG Zweirad-Einkaufs-Genossenschaft eG
Distribution or reproduction of these operating instructions
and utilisation or communication of their content is prohibited
unless expressly approved. Any infringement will render the
offender liable for compensation. All rights reserved in the
event that a patent, utility model or industrial design is
registered.
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034-03245_1.0_10.09.2018 1
Data sheet
Surname, first name of the purchaser:
Date of purchase:
Model:
Frame number:
Type number:
Unladen weight (kg):
Tyre size:
Recommended tyre pressure (bar)*: front: rear:
Wheel circumference (mm):
Company stamp and signature:
*After a tyre change, refer to the tyre markings for the permitted tyre
pressures and make sure that they are observed. The recommended tyre
pressure must not be exceeded.
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Table of contents
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2
Table of contents
1 About these instructions 8
1.1 Manufacturer 8
1.2 Laws, standards and directives 9
1.3 Other valid documents 9
1.4 Subject to change 10
1.5 Language 10
1.6 For your safety 11
1.6.1 Instruction, training and customer service 11
1.6.2 Basic safety notes 12
1.6.3 Warnings 12
1.6.4 Safety markings 13
1.7 For your information 13
1.7.1 Instructions for actions 13
1.7.2 Information on the type plate 13
1.7.3 Language conventions 16
1.8 Type plate 17
1.9 Identifying 18
1.9.1 Operating instructions 18
1.9.2 Bicycle 18
2 Safety 21
2.1 Requirements for the rider 21
2.2 Hazards for vulnerable groups 21
2.3 Personal protective equipment 21
2.4 Proper use 22
2.4.1 City and trekking bicycle 22
2.5 Improper use 23
2.5.1 City and trekking bicycle 23
2.6 Duty to take care 24
2.6.1 Rider 24
3 Description 25
3.1 Overview 25
3.2 Handlebars 26
3.3 Wheel and fork 27
3.3.1 Valve 27
3.3.2 Suspension 29
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034-03245_1.0_10.09.2018 3
Table of contents
3.3.3 Suspension fork structure 30
3.4 Brake system 31
3.4.1 Rim brake 31
3.4.2 Disc brake 33
3.4.3 Back-pedal brake 34
3.5 Electric drive system 35
3.5.1 Battery 37
3.5.1.1 Charge status indicator 40
3.5.2 Driving light 41
3.5.3 Display 41
3.5.3.1 Operating elements 42
3.5.3.2 USB port 43
3.5.3.3 Displays 43
3.5.4 Control panel 50
4 Technical data 51
5 Transportation, storage and assembly 54
5.1 Transportation 54
5.1.1 Using the transport securing system 56
5.2 Storing 56
5.2.1 Break in operation 57
5.2.1.1 Preparing a break in operation 58
5.2.1.2 Taking out of operation 58
5.3 Assembly 59
5.3.1 Required tools 59
5.3.2 Unpacking 60
5.3.3 Scope of delivery 60
5.3.4 Commissioning 61
5.3.4.1 Checking the battery 63
5.3.5 Mounting the wheel in the Suntour fork 64
5.3.5.1 Mounting the wheel with screw-on axle (15 mm) 64
5.3.5.2 Mounting the wheel with screw-on axle (20 mm) 66
5.3.5.3 Mounting the wheel with a quick release axle 67
5.3.6 Mounting the wheel with a quick release 71
5.3.6.1 Checking the stem and handlebars 74
5.3.7 Sale of the bicycle 75
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Table of contents
034-03245_1.0_10.09.2018
4
6 Before the first ride 76
6.1 Adjusting the saddle 76
6.1.1 Adjusting the saddle tilt 76
6.1.2 Determining the seat height 77
6.1.3 Adjusting the seat height with quick release 78
6.1.4 Setting the height-adjustable seat post 80
6.1.4.1 Lowering the saddle 80
6.1.4.2 Raising the saddle 80
6.1.5 Adjusting the seat position 81
6.2 Setting the handlebars 82
6.2.1 Adjusting the handlebar height 83
6.2.2 Turning the handlebars to the side 84
6.2.2.1 Checking the clamping force of the quick releases 85
6.2.2.2 Adjusting the quick release clamping force 85
6.3 Adjusting the brake lever 85
6.3.1 Adjusting the pressure point on a Magura brake lever 85
6.3.2 Adjusting the grip distance 86
6.3.2.1 Adjusting the grip distance on a Magura brake lever 87
6.4 Adjusting the suspension 88
6.4.1 Adjusting the negative deflection 89
6.4.1.1 Adjusting the steel suspension fork negative deflection 89
6.4.1.2 Adjusting the air suspension fork negative deflection 90
6.5 Retracting brake linings 91
7 Operation 92
7.1 Before each ride 94
7.2 Check list before each ride 95
7.3 Using the kickstand 96
7.4 Using the pannier rack 97
7.5 Battery 99
7.5.1 Down tube battery 101
7.5.1.1 Removing the down tube/seat tube battery 101
7.5.1.2 Inserting the down tube/seat tube battery 102
7.5.2 Pannier rack battery 103
7.5.2.1 Removing the pannier rack battery 103
7.5.2.2 Inserting the pannier rack battery 103
7.5.3 Integrated battery 104
7.5.3.1 Removing the integrated battery 104
7.5.3.2 Inserting the integrated battery 105
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034-03245_1.0_10.09.2018 5
Table of contents
7.5.4 Charging the battery 106
7.5.5 Charging the dual battery 108
7.5.5.1 Charging process when two batteries are used 109
7.5.5.2 Charging process when one rechargeable battery is used 110
7.5.6 Waking the battery 110
7.6 Electric drive system 111
7.6.1 Switching on the drive system 111
7.6.2 Switching off the drive system 112
7.6.3 Switching on the drive system from the control
panel with display 113
7.6.4 Switching off the drive system 114
7.7 Display 115
7.7.1 Removing and attaching the display 115
7.7.2 Securing display against removal 116
7.7.3 Charging the internal display battery 117
7.7.4 Using the USB port 118
7.7.5 Switching on the display 118
7.7.6 Switching off the display 118
7.7.7 Using the push assist 119
7.7.8 Using the driving light 120
7.7.9 Selecting the level of assistance 120
7.7.10 Journey information 120
7.7.10.1 Changing the displayed journey information 120
7.7.10.2 Resetting the journey information 120
7.7.11 Changing the system settings 121
7.8 Gear shift 123
7.8.1 Selecting gears 123
7.8.2 Using derailleur gears 124
7.9 Brake 125
7.9.1 Using the brake lever 129
7.9.2 Using the back-pedal brake 129
8 Maintenance 130
8.1 Cleaning and servicing 132
8.1.1 After every ride 132
8.1.1.1 Cleaning the suspension fork 132
8.1.1.2 Cleaning the rear frame damper 132
8.1.1.3 Cleaning the pedals 132
8.1.2 Basic cleaning 133
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Table of contents
034-03245_1.0_10.09.2018
6
8.1.2.1 Cleaning the frame 134
8.1.2.2 Cleaning the stem 134
8.1.2.3 Cleaning the rear frame damper 134
8.1.2.4 Cleaning the wheel 134
8.1.2.5 Cleaning the drive elements 135
8.1.2.6 Cleaning the chain 135
8.1.2.7 Cleaning the battery 136
8.1.2.8 Cleaning the drive unit 136
8.1.2.9 Cleaning the display 137
8.1.2.10 Cleaning the brake 137
8.1.3 Servicing 138
8.1.3.1 Servicing the frame 138
8.1.3.2 Servicing the stem 138
8.1.3.3 Servicing the fork 138
8.1.3.4 Servicing the drive elements 138
8.1.3.5 Servicing the pedal 138
8.1.3.6 Servicing the chain 139
8.1.3.7 Servicing the drive elements 139
8.2 Maintenance 140
8.2.1 Wheel 140
8.2.2 Brake system 141
8.2.3 Electrical cables and brake cables 141
8.2.4 Gear shift 141
8.2.5 Stem 142
8.2.6 Checking the chain and belt tension 142
8.2.7 USB port 143
8.2.8 Suspension fork 143
8.3 Service 144
8.4 Adjusting and repairing 146
8.4.1 Use original parts and lubricants only 146
8.4.2 Axle with quick release 147
8.4.2.1 Checking the quick release 148
8.4.3 Adjusting the tyre pressure 149
8.4.3.1 Dunlop valve 149
8.4.3.2 Presta valve 150
8.4.3.3 Schrader valve 151
8.4.4 Adjusting the gear shift 152
8.4.4.1 Cable-operated gear shift, single-cable 152
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034-03245_1.0_10.09.2018 7
Table of contents
8.4.4.2 Cable-operated gear shift, dual-cable 153
8.4.4.3 Cable-operated twist grip, dual-cable 154
8.4.5 Offsetting brake lining wear 155
8.4.5.1 Hydraulically operated rim brake 155
8.4.5.2 Hydraulically operated disc brake 155
8.4.6 Replacing the lighting 156
8.4.7 Setting the headlight 156
8.4.8 Repair by the specialist dealer 156
8.4.9 Replacing the lighting 157
8.4.10 Setting the headlight 157
8.4.11 Repair by the specialist dealer 157
8.4.12 First aid 158
8.4.13 The electric drive system or display do not start up 159
8.4.13.1 System messages 160
8.4.13.2 Special system messages 160
8.5 Accessories 162
8.5.1 Child seat 162
8.5.2 Bicycle trailer 164
8.5.3 Pannier rack 165
9 Recycling and disposal 166
10 Appendix 168
10.1 System messages 168
10.2 EC declaration of conformity 172
10.3 Parts list 173
10.4 Table of figures 210
10.5 List of tables 213
10.6 Keyword index 215
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About these instructions
034-03245_1.0_10.09.2018
8
1 About these instructions
Read these operating instructions before
commissioning the bicycle to ensure you use all the
functions correctly and safely. The operating
instructions are not a substitute for personal
instruction by the supplying specialist dealer. The
operating instructions are a component part of the
bicycle. Therefore, if it is re-sold at a later time, they
must be handed over to the subsequent owner.
These operating instructions are mainly directed at the
rider and operator of the cycle. In general, they are
technical laypersons.
Staff at all specialist dealers have specialist training
and qualifications, and are therefore capable of
identifying risks and preventing hazards which may
arise during maintenance, servicing and repairs on the
bicycle. Information for specialist staff does not require
non-professionals to take any action.
1.1 Manufacturer
The manufacturer of the bicycle is:
ZEG Zweirad-Einkaufs-Genossenschaft eG
Longericher Straße 2
50739 Köln, Germany
Tel.: +49 221 17959 0
Fax: +49 221 17959 31
Internet: www.zeg.de
Text passages which are expressly intended for
specialist staff (e.g. bicycle mechanics) are clearly
marked with a tool symbol.
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034-03245_1.0_10.09.2018 9
About these instructions
1.2 Laws, standards and directives
These operating instructions comply with the essential
requirements from:
• the Machinery Directive 2006/42/EC,
• Electromagnetic Compatibility Directive 2014/30/EU,
• EN ISO 12100:2010 Safety of machinery – General
principles of design – Risk assessment and reduction,
•EN15194:2015, Cycles – Electrically power assisted
cycles – EPAC bicycles,
•ISO4210, Cycles – Safety requirements for bicycles
•EN11243:2016, Cycles – Luggage carriers for
bicycles – Requirements and test methods,
•EN82079-1:2012, Preparation of instructions for use
– Structuring, content and presentation – Part 1:
General principles and detailed requirements,
• EN ISO 17100:2016-05, Translation Services –
Requirements for translation service.
1.3 Other valid documents
These operating instructions are only complete in
conjunction with the other valid documents.
The following document applies for this product:
• Charger operating instructions.
No other information is also applicable.
The constantly updated lists of approved accessories
and parts are available to specialist dealers.
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About these instructions
034-03245_1.0_10.09.2018
10
1.4 Subject to change
The information contained in these operating
instructions are the approved technical specifications
at the time of printing. Any significant changes are
included in a new issue of the operating instructions.
You will find any modifications to these operating
instructions at:
www.zeg.de/service/downloads.
1.5 Language
The original operating instructions are written in
German. A translation is not valid without the original
operating instructions.
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034-03245_1.0_10.09.2018 11
About these instructions
1.6 For your safety
The safety concept of the bicycle comprises four
elements:
• rider and/or operator instruction, and bicycle
maintenance and repair by the specialist dealer,
• the chapter on general safety,
• the warnings in these instructions and
• the safety marking on the type plates.
1.6.1 Instruction, training and customer service
The supplying specialist dealer will provide customer
service. Contact details can be found on the back page
of these operating instructions and in the data sheet. If
you are unable to contact your specialist dealer, you
will find other specialist dealers to attend to your
customer service needs at www.zeg.de..
The rider or the operator of the bicycle will be
instructed in person on the bicycle functions when the
supplying specialist dealer hands over the bicycle, if
not before. This instruction particularly covers the
bicycle's electrical functions and correct use of the
charger.
Each rider to whom this bicycle is provided must
receive instruction on the bicycle's functions. The
operating instructions must be submitted to each rider
in printed form and must be acknowledged and
adhered to.
The specialist dealer authorised to perform repairs and
maintenance work receives regular training.
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About these instructions
034-03245_1.0_10.09.2018
12
1.6.2 Basic safety notes
1.6.3 Warnings
Hazardous situations and actions are marked with
warnings. The warnings in these operating instructions
are shown as follows:
The following pictograms and signal words are used in
the operating instructions for warnings and information
notices:
These operating instructions have a chapter with
general safety notes [Chapter 2, page 21]. The
chapter stands out because of its grey background.
Type and source of the danger
Description of the danger and the consequences.
Measures
SIGNAL WORD
Will lead to serious or even fatal injuries if ignored.
High-risk hazard.
May lead to serious or even fatal injuries if ignored.
Medium-risk hazard.
May lead to minor or moderate injuries. Low-risk
hazard.
May lead to material damage if ignored.
Table 1: Meanings of the signal words
DANGER
!
WARNING
!
CAUTION
!
NOTICE
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034-03245_1.0_10.09.2018 13
About these instructions
1.6.4 Safety markings
The following safety markings are used on the
bicycle's type plates:
1.7 For your information
1.7.1 Instructions for actions
Instructions for actions are structured in accordance
with the following pattern:
Requirements (optional)
Instruction for action
Result of the action (optional)
1.7.2 Information on the type plate
Alongside the warnings, the type plates of the
products also contain other important information on
the bicycle:
General warning
Adhere to the instructions for use
Table 2: Meaning of safety markings
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About these instructions
034-03245_1.0_10.09.2018
14
Suitable for tarmacked and paved roads – no off-road
riding or jumps
Suitable for tarmacked roads, cycle paths and firm
gravel paths and roads, longer sections with
moderate slopes and jumps up to 15 cm.
Suitable for tarmacked roads, cycle paths and easy to
demanding off-road riding, sections with moderate
slopes and jumps up to 61 cm.
Suitable for tarmacked roads, cycle paths and easy to
demanding off-road riding, limited downhill use up to
25 km and jumps up to 122 cm.
Suitable for tarmacked roads, cycle paths and easy to
extremely difficult off-road riding, unlimited downhill
use and any jumps
Table 3: Relevance of area of use
City and trekking bicycle
Child's bicycle / bicycle for young adults
Mountain bike
Racing bicycle
Carrier bicycle
Folding bicycle
Table 4: Relevance of bicycle type
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034-03245_1.0_10.09.2018 15
About these instructions
Read the instructions
Separate collection of electrical and electronic
devices
Separate collection of batteries
Must not be thrown into fire (burning prohibited)
Battery must not be opened
Device of protection class II
Only suitable for use indoors
Fuse (device fuse)
EU conformity
Recyclable material
Protect from temperatures above 50 °C and direct
sunlight
Table 5: Relevance of safety instructions
max. 50°C
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About these instructions
034-03245_1.0_10.09.2018
16
1.7.3 Language conventions
The bicycle described in these operating instructions
may be equipped with alternative components. The
equipment of the bicycle is defined by the respective
type number. Where applicable, the word Alternative
beneath the heading indicates alternatively used
components. The following terms are used for better
legibility:
The following conventions are used in these operating
instructions:
Term Meaning
Operating
instructions
Original operating instructions
or translation of the original
operating instructions
Bicycle Electric motor driven cycle
Motor Drive motor
Convention Use
Italics Entry in the index
SPACED Displays on the display
screen
[Example, page
numbering]
Cross references
•Bulleted lists
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034-03245_1.0_10.09.2018 17
About these instructions
1.8 Type plate
The type plate is situated on the frame. The type plate
features the following information:
Figure 1: Type plate, example
1 CE marking
2 Manufacturer
3 Type number
4 Nominal continuous power
5 Permitted total weight
6 Year of manufacture
7Bicycle type
8Safety instructions
9Disposal instruction
10 Area of use
11 Model year
12 Weight of the ready-to-ride bicycle
13 Shut-off speed
ZEG Zweirad-Einkaufs-
Genossenschaft eG
Longericher Str. 2
50739 Köln, Germany
Typ:
19-16-0001
EN 15194
0,25 kW / 25 km/h
zGG 180 kg
EPAC 25 kg
BJ 2018 / MJ 2019
nach
EPAC
2
3
1
4
5
6
7
89
12
13
10
11
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About these instructions
034-03245_1.0_10.09.2018
18
1.9 Identifying
1.9.1 Operating instructions
The identification number of these operating
instructions is made up of the document number, the
version number and the release date. It can be found
on the cover page and in the footer.
1.9.2 Bicycle
These Pegasus operating instructions refer to the
model year 2019. The production period is from August
2018 to July 2019. They are issued in August 2018.
The operating instructions are a component part of the
following bicycles:
Identification number 034-03245_1.0_10.09.2018
Table 6: Identification number of the operating instructions
Type number Model Bicycle type
19-16-3003 Strong E8R City and trekking bicycle
19-16-3004 Strong E10 City and trekking bicycle
19-16-3006 Strong E10 City and trekking bicycle
19-17-1043 Solero E7R City and trekking bicycle
19-17-1044 Solero E7R City and trekking bicycle
19-17-1045 Solero E7R City and trekking bicycle
19-17-1048 Solero E7F City and trekking bicycle
19-17-1051 Solero E7F Plus City and trekking bicycle
19-17-1056 Inselrad E7F City and trekking bicycle
19-17-1057 Inselrad E7R City and trekking bicycle
19-17-3001 Swing E7F 20 City and trekking bicycle
19-17-3001 Tourina E7F City and trekking bicycle
19-17-3002 Tourina E7R City and trekking bicycle
19-17-3004 Premio E10 Sport City and trekking bicycle
19-17-3005 Premio E10 Sport City and trekking bicycle
19-17-3006 Premio E10 Sport City and trekking bicycle
19-17-3052 Premio E8F Sport City and trekking bicycle
19-17-3053 Premio E8F Sport City and trekking bicycle
Table 7: Pegasus BOSCH Intuvia models for 2019
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