Pegasus Avanti User manual

OPERATING INSTRUCTIONS EN
Bicycles 2019
19-02, 19-03-4001, 19-03-4002, 19-03-4003, 19-03-4004, 19-04, 19-04-0001, 19-04-0002, 19-04-0003,
19-04-0008, 19-04-0009, 19-04-0015, 19-04-0018, 19-04-0020, 19-04-0025, 19-04-0031, 19-04-0032,
19-04-0037, 19-04-0038, 19-04-0043, 19-04-0049, 19-04-0055, 19-04-0063, 19-04-0064, 19-04-3001,
19-04-3002, 19-04-3003, 19-04-3007, 19-04-3008, 19-04-3009, 19-04-3014, 19-04-3017, 19-04-3019,
19-04-3020, 19-04-3021, 19-04-3035, 19-04-3037, 19-04-3064, 19-04-3065, 19-04-3068, 19-04-3069,
19-04-3072, 19-04-3073, 19-04-3076, 19-04-3077, 19-04-3081, 19-04-3088, 19-04-3089, 19-04-3093,
19-04-3095, 19-04-3097, 19-04-3099, 19-04-3101, 19-04-3107, 19-04-3108, 19-04-3111, 19-04-3112,
19-04-3115, 19-04-3116, 19-04-3119, 19-04-3121, 19-04-3124, 19-04-3125, 19-04-3126, 19-04-3127,
19-04-3128, 19-04-3129, 19-04-3145, 19-04-3147, 19-04-3149, 19-04-3160, 19-04-3162, 19-04-3164
MY19-P073 • 1.0 • 9 November 2018
Avanti, Avanti Sport, Bici Italia, Comfort SL, Corona SL,
Estremo, Macaron Belt, Opero SL, Passion, Piazza, Premio SL,
Premio SL Belt, Premio SL Disc, Premio SL HS-I, Premio SL
HS-i Sport, Premio SL Sport, Premio Superlite, Premio Ultralite,
Servicebike ISP, Solero Classico, Solero SL, Solero SL Disc,
Solero SL Sport, Solero Superlite, Strong SL, Tecaro SL,
Tecaro SL Disc, Tourina, Urbano SL
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
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Copyright
© ZEG Zweirad-Einkaufs-Genossenschaft eG
Distribution or reproduction of these operating instructions
and utilisation or communication of their content is prohibited
unless expressly approved. Any infringement will render the
offender liable for compensation. All rights reserved in the
event that a patent, utility model or industrial design is
registered.
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MY19-P073_1.0_09.11.2018 3
Data sheet
Surname, first name of the purchaser:
Date of purchase:
Model:
Frame number:
Type number:
Tyre size:
Recommended tyre pressure (bar)*: front: rear:
Company stamp and signature:
*Observe the tyre marking for the tyre pressure after changing tyres. Never
exceed or go below the recommended tyre pressure.
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Table of contents
Table of contents
1 About these instructions 8
1.1 Manufacturer 8
1.2 Laws, standards and directives 9
1.3 Other valid documents 9
1.4 Subject to change 9
1.5 For your safety 10
1.5.1 Instruction, training and customer service 10
1.5.2 Basic safety notes 11
1.5.3 Warnings 11
1.5.4 Safety markings 12
1.6 For your information 12
1.6.1 Instructions for actions 12
1.6.2 Information on the type plate 13
1.6.3 Language conventions 14
1.7 Type plate 15
1.8 Identifying 16
1.8.1 Operating instructions 16
1.8.2 Bicycle 16
2 Safety 20
2.1 Requirements for the rider 20
2.2 Hazards for vulnerable groups 20
2.3 Personal protective equipment 20
2.4 Proper use 20
2.4.1 City and trekking bicycle 21
2.4.2 Cycle for children and young adults 21
2.5 Improper use 22
2.5.1 City and trekking bicycle 22
2.5.2 Cycle for children and young adults 23
2.6 Duty of care 23
2.6.1 Operator 23
2.6.2 Rider 24
3 Description 25
3.1 Overview 25
3.2 Handlebars 26
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Table of contents
3.2.1 Stem 27
3.3 Wheel and suspension 28
3.3.1 Valve 28
3.3.2 Suspension 29
3.3.3 Suspension fork structure 30
3.4 Brake system 31
3.5 Drive system 35
4 Technical data 36
5 Transportation, storage and assembly 37
5.1 Transportation 37
5.1.1 Using the transport securing system 38
5.2 Storing 39
5.3 Assembly 40
5.3.1 Required tools 40
5.3.2 Unpacking 40
5.3.3 Scope of delivery 41
5.3.4 Commissioning 41
5.3.5.1 Mounting the wheel with screw-on axle (15 mm) 43
5.3.5.2 Mounting the wheel with screw-on axle (20 mm) 45
5.3.5.3 Mounting the wheel with a quick release axle 46
5.3.6 Mounting the wheel with a quick release 50
5.3.6.1 Checking the stem and handlebars 53
5.3.7 Sale of the bicycle 54
6 Before the first ride 55
6.1 Adjusting the saddle 55
6.1.1 Adjusting the saddle tilt 55
6.1.2 Determining the seat height 56
6.1.3 Adjusting the seat height with quick release 57
6.1.4 Setting the height-adjustable seat post 58
6.1.4.1 Lowering the saddle 59
6.1.4.2 Raising the saddle 59
6.1.5 Adjusting the seat position 59
6.2 Adjusting the handlebars 60
6.2.1 Adjusting the height of the handlebars 61
6.2.2.1 Checking the clamping force of the quick releases 63
6.2.2.2 Adjusting the quick release clamping force 63
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Table of contents
6.3 Adjusting the brake lever 64
6.3.1 Adjusting the pressure point on a Magura brake lever 64
6.3.2 Adjusting the grip distance 65
6.3.2.1 Adjusting the grip distance on a Magura brake lever 66
6.4 Adjusting the suspension 67
6.4.1 Adjusting the negative deflection 68
6.4.1.1 Adjusting the steel suspension fork negative deflection 68
6.4.1.2 Adjusting the air suspension fork negative deflection 69
6.5 Retracting brake linings 70
7 Operation 71
7.1 Before each ride 73
7.2 Check list before each ride 74
7.3 Using the kickstand 75
7.4 Using the pannier rack 76
7.5 Gear shift 78
7.6 Brake 79
7.6.1 Using the brake lever 83
7.7 Suspension and damping 84
8 Maintenance 85
8.1 Cleaning and servicing 87
8.1.1 After each ride 87
8.1.1.1 Cleaning the suspension fork 87
8.1.1.2 Cleaning the rear frame damper 87
8.1.1.3 Cleaning the pedals 87
8.1.2 Basic cleaning 88
8.1.2.1 Cleaning the frame 89
8.1.2.2 Cleaning the stem 89
8.1.2.3 Cleaning the rear frame damper 89
8.1.2.4 Cleaning the wheel 89
8.1.2.5 Cleaning the drive elements 90
8.1.2.6 Cleaning the chain 90
8.1.2.7 Cleaning the brake 91
8.1.3 Servicing 91
8.1.3.1 Servicing the frame 91
8.1.3.2 Servicing the stem 91
8.1.3.3 Servicing the fork 92
8.1.3.4 Servicing the drive elements 92
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Table of contents
8.1.3.5 Servicing the pedal 92
8.1.3.6 Servicing the chain 92
8.1.3.7 Servicing the drive elements 92
8.2 Service 93
8.3 Adjusting and repairing 95
8.3.1 Use original parts and lubricants only 95
8.3.2 Axle with quick release 96
8.3.2.1 Checking the quick release 97
8.3.3 Adjusting the tyre pressure 98
8.3.3.1 Dunlop valve 98
8.3.3.2 Presta valve 99
8.3.3.3 Schrader valve 100
8.3.4 Adjusting the gear shift 101
8.3.4.1 Cable-operated gear shift, single-cable 101
8.3.4.2 Cable-operated gear shift, dual-cable 102
8.3.4.3 Cable-operated twist grip, dual-cable 103
8.3.5 Offsetting the brake lining wear 104
8.3.5.1 Hydraulically operated rim brake 104
8.3.5.2 Hydraulically operated disc brake 104
8.3.6 Replacing the lighting 105
8.3.7 Setting the headlight 105
8.3.8 Repair by the specialist dealer 105
8.4 Accessories 106
8.4.1 Child seat 107
8.4.2 Bicycle trailer 108
8.4.3 Pannier rack 109
9 Recycling and disposal 110
10 Subject index 115
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About these instructions
1 About these instructions
Read these operating instructions before
commissioning the bicycle to ensure that you use all
functions safely and correctly. The operating
instructions are not a substitute for personal
instruction by the supplying specialist dealer. The
operating instructions are a component part of the
bicycle. Therefore, if it is re-sold at a later time, they
must be handed over to the subsequent owner.
These operating instructions are mainly intended for
the rider and owner of the bicycle, who tend to be non-
professionals.
Staff at all specialist dealers have specialist training
and qualifications, and are therefore capable of
identifying risks and preventing hazards which may
arise during maintenance, servicing and repairs on the
bicycle. Information for specialist staff does not require
non-professionals to take any action.
1.1 Manufacturer
The manufacturer of the bicycle is:
ZEG Zweirad-Einkaufs-Genossenschaft eG
Longericher Straße 2
50739 Köln, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.zeg.de
Text passages which are expressly intended for
specialist staff (e.g. bicycle mechanics) are clearly
marked with a tool symbol.
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MY19-P073_1.0_09.11.2018 9
About these instructions
1.2 Laws, standards and directives
These operating instructions comply with the essential
requirements from:
• EN ISO 4210-2:2015, Cycles – Safety requirements
for bicycles – Part 2: Requirements for city and
trekking, young adult, mountain and racing bicycles,
• EN 11243:2016, Cycles – Luggage carriers for
bicycles – Requirements and test methods,
• EN 82079-1:2012, Preparation of instructions for use
– Structuring, content and presentation – Part 1:
General principles and detailed requirements and
• EN ISO 17100:2016-05, Translation Services –
Requirements for translation service.
1.3 Other valid documents
The constantly updated lists of approved accessories
and parts are available to specialist dealers.
No other information is also applicable.
1.4 Subject to change
The information contained in these operating
instructions are the approved technical specifications
at the time of printing. Any significant changes will be
included in a new version of the operating instructions.
You will find new versions of the operating instructions
at:
www.zeg.de/service/downloads
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MY19-P073_1.0_09.11.2018 10
About these instructions
1.5 For your safety
The safety concept of the bicycle comprises four
elements:
• rider and/or operator instruction, and bicycle
maintenance and repair by the specialist dealer,
• the chapter on general safety,
• the warnings in these instructions and
• the safety marking on the type plates.
1.5.1 Instruction, training and customer service
The supplying specialist dealer will provide customer
service. Contact details can be found on the back page
of these operating instructions and in the data sheet. If
you are unable to contact your specialist dealer, you
will find other specialist dealers online at www.zeg.de.
The rider or owner of the bicycle will be instructed in
person on the bicycle's functions, this being when the
supplying specialist dealer hands over the bicycle at
the latest.
Each rider to whom this bicycle is provided must
receive instruction on the bicycle's functions. These
operating instructions must be submitted to each rider
in printed form and must be acknowledged and
adhered to.
The specialist dealer authorised to perform repairs and
maintenance work receives regular training.
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About these instructions
1.5.2 Basic safety notes
1.5.3 Warnings
Hazardous situations and actions are marked with
warnings. The warnings in these operating instructions
are shown as follows:
The following pictograms and signal words are used in
the operating instructions for warnings and information
notices:
These operating instructions have a chapter with
general safety notes [Chapter 2, page 20]. You can
distinguish this chapter as it has a grey background.
Type and source of the danger
Description of the danger and the consequences.
Measures
SIGNAL WORD
Will lead to serious or even fatal injuries if ignored.
High-risk hazard.
May lead to serious or even fatal injuries if ignored.
Medium-risk hazard.
May lead to minor or moderate injuries. Low-risk
hazard.
May lead to material damage if ignored.
Table 1: Meanings of the signal words
DANGER
!
WARNING
!
CAUTION
!
NOTICE
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About these instructions
1.5.4 Safety markings
The following safety markings are used on the
bicycle's type plates:
1.6 For your information
1.6.1 Instructions for actions
Instructions for actions are structured in accordance
with the following pattern:
Requirements (optional)
Instruction for action
Result of the action (optional)
General warning
Adhere to the instructions for use
Table 2: Safety markings on the product
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About these instructions
1.6.2 Information on the type plate
Alongside the warnings, the type plates of the
products also contain other important information on
the bicycle:
only suitable for the road, no off-road riding or jumps
suitable for roads, off-road riding and jumps of up to
15 cm
suitable for rough off-road riding and jumps of up to
61 cm
suitable for rough off-road riding and jumps of up to
122 cm
suitable for the most difficult terrain
Table 3: Area of use
City and trekking bicycle
Child's bicycle / bicycle for young adults
BMX bicycle
Mountain bike
Racing bicycle
Carrier bicycle
Folding bicycle
Table 4: Bicycle type
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About these instructions
1.6.3 Language conventions
The bicycle described in these operating instructions
may be equipped with alternative components. The
equipment of the bicycle is defined by the respective
type number [Table 3, page 13]. If applicable, the
notes alternative equipment and alternative version
make reference to the use of alternative components.
Alternative equipment describes additional components
which are not necessarily an integral part of every
bicycle in these instructions.
Alternative version explains the various variants of
components if they differ in use.
The following conventions are used in these operating
instructions:
Convention Use
Italics Entry in the index
SPACED Indicators on the display
screen
[Example, page
numbering]
Cross references
• Bulleted lists
Table 5: Conventions
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About these instructions
1.7 Type plate
The type plate is situated on the frame. The type plate
features the following information:
Figure 1: Type plate, example
1 Permitted total weight
2 Manufacturer
3 Type number
4 Bicycle standard
5Bicycle type
6Safety instructions
7Area of use
ZEG Zweirad-Einkaufs-
Genossenschaft eG
Longericher Str. 2
50739 Köln, Germany
Typ:
19-03-0001
ISO 4210-2
180 kg
2
3
1
4
5
6
7
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About these instructions
1.8 Identifying
1.8.1 Operating instructions
The identification number of these operating
instructions is made up of the document number, the
version number and the release date. It can be found
on the cover page and in the footer.
1.8.2 Bicycle
These Pegasus operating instructions refer to the
model year 2019. The production period is from
August 2018 to July 2019. They are issued in August
2018.
The operating instructions are a component part of the
following bicycles:
Identification number MY19P07_1.0_09.11.2018
Table 6: Identification number of the operating instructions
Type
number Model Bicycle type
19-02 Avanti 20" 3-speed Cycle for children and
young adults
19-02 Avanti 20" 7-speed Cycle for children and
young adults
19-02 Avanti 24" 21-speed Cycle for children and
young adults
19-02 Avanti 24" 3-speed Cycle for children and
young adults
19-02 Avanti 24" 7-speed Cycle for children and
young adults
19-04 Avanti 26" 21-speed City and trekking bicycle
19-04 Avanti 26" 3-speed City and trekking bicycle
19-04 Avanti 26" 7-speed City and trekking bicycle
19-04 Avanti 28" 21-speed City and trekking bicycle
19-04 Avanti 28" 3-speed City and trekking bicycle
19-04 Avanti 28" 7-speed City and trekking bicycle
19-04 Avanti Classico 21 City and trekking bicycle
19-04 Avanti Classico 7R City and trekking bicycle
19-02 Avanti Sport 20" 3-speed Cycle for children and
young adults
19-02 Avanti Sport 20" 7-speed Cycle for children and
young adults
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MY19-P073_1.0_09.11.2018 17
About these instructions
19-02 Avanti Sport 24" 21-speed Cycle for children and
young adults
19-04 Avanti Sport 26" 7-speed City and trekking bicycle
19-04 Avanti Sport 26" 21-speed City and trekking bicycle
19-04 Avanti Sport 28" 7-speed City and trekking bicycle
19-04 Avanti Sport 28" 21-speed City and trekking bicycle
19-04 Bici Italia 24"City and trekking bicycle
19-04 Bici Italia 26" 7-speed City and trekking bicycle
19-04 Bici Italia 28" 3-speed City and trekking bicycle
19-04 Bici Italia 28" 7-speed City and trekking bicycle
19-04 Comfort SL 26" 3-speed City and trekking bicycle
19-04 Comfort SL 26" 7-speed City and trekking bicycle
19-04 Comfort SL 28" 3-speed City and trekking bicycle
19-04 Comfort SL 28" 7-speed City and trekking bicycle
19-04 Corona SL disc 21-speed City and trekking bicycle
19-04-0063 Estremo P9 City and trekking bicycle
19-04-0064 Estremo P9 City and trekking bicycle
19-04 Estremo P9 City and trekking bicycle
19-04 Macaron Belt 7 City and trekking bicycle
19-04-3076 Opero SL City and trekking bicycle
19-04-3077 Opero SL City and trekking bicycle
19-04-3081 Opero SL City and trekking bicycle
19-04-3088 Opero SL City and trekking bicycle
19-04-3089 Opero SL City and trekking bicycle
19-04 Opero SL 8 City and trekking bicycle
19-04 Opero SL 24 City and trekking bicycle
19-04 Passion (Wave7) City and trekking bicycle
19-04 Passion (Wave7) 24" City and trekking bicycle
19-04-3001 Piazza City and trekking bicycle
19-04-3002 Piazza City and trekking bicycle
19-04-3003 Piazza City and trekking bicycle
19-04-3007 Piazza City and trekking bicycle
19-04-3008 Piazza City and trekking bicycle
19-04-3009 Piazza City and trekking bicycle
19-04-3014 Piazza City and trekking bicycle
19-04-3019 Piazza City and trekking bicycle
19-04-3020 Piazza City and trekking bicycle
19-04-3021 Piazza City and trekking bicycle
19-04 Piazza 21 City and trekking bicycle
19-04-3017 Piazza 26" City and trekking bicycle
19-04 Piazza 7 City and trekking bicycle
19-04 Piazza 7 26" City and trekking bicycle
19-04 Piazza 8 City and trekking bicycle
19-04 Piazza Tour City and trekking bicycle
19-04-3064 Premio SL City and trekking bicycle
19-04-3065 Premio SL City and trekking bicycle
19-04-3068 Premio SL City and trekking bicycle
19-04-3069 Premio SL City and trekking bicycle
Type
number Model Bicycle type
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MY19-P073_1.0_09.11.2018 18
About these instructions
19-04-3072 Premio SL City and trekking bicycle
19-04-3073 Premio SL City and trekking bicycle
19-04-3101 Premio SL City and trekking bicycle
19-04-3119 Premio SL Belt City and trekking bicycle
19-04-3121 Premio SL Belt City and trekking bicycle
19-04-3124 Premio SL Belt City and trekking bicycle
19-04 Premio SL Belt 8 City and trekking bicycle
19-04 Premio SL Disc 27 City and trekking bicycle
19-04 Premio SL HS-i 8 City and trekking bicycle
19-04 Premio SL HS-i 27 City and trekking bicycle
19-04 Premio SL HS-i Sport 8 City and trekking bicycle
19-04 Premio SL HS-i Sport 27 City and trekking bicycle
19-04-3107 Premio SL Sport City and trekking bicycle
19-04-3108 Premio SL Sport City and trekking bicycle
19-04-3111 Premio SL Sport City and trekking bicycle
19-04-3112 Premio SL Sport City and trekking bicycle
19-04-3115 Premio SL Sport City and trekking bicycle
19-04-3116 Premio SL Sport City and trekking bicycle
19-04-3093 Premio Superlite City and trekking bicycle
19-04-3095 Premio Superlite City and trekking bicycle
19-04-3097 Premio Superlite City and trekking bicycle
19-04-3099 Premio Superlite City and trekking bicycle
19-04 Premio Superlite 27 City and trekking bicycle
19-04 Premio Ultralite 30 City and trekking bicycle
19-04-3160 Servicebike ISP City and trekking bicycle
19-04 Solero Classico 7 City and trekking bicycle
19-04 Solero Classico 24 City and trekking bicycle
19-04-0002 Solero SL City and trekking bicycle
19-04-0008 Solero SL City and trekking bicycle
19-04-0020 Solero SL City and trekking bicycle
19-04-0043 Solero SL City and trekking bicycle
19-04-0049 Solero SL City and trekking bicycle
19-04-0055 Solero SL City and trekking bicycle
19-04-0001 Solero SL City and trekking bicycle
19-04-0003 Solero SL City and trekking bicycle
19-04-0009 Solero SL City and trekking bicycle
19-04-0015 Solero SL City and trekking bicycle
19-04 Solero SL 24 City and trekking bicycle
19-04-0018 Solero SL 26" City and trekking bicycle
19-04 Solero SL 7 City and trekking bicycle
19-04 Solero SL 7 26" City and trekking bicycle
19-04 Solero SL 8 City and trekking bicycle
19-04 Solero SL Disc 24 City and trekking bicycle
19-04-0025 Solero SL Sport City and trekking bicycle
19-04-0031 Solero SL Sport City and trekking bicycle
19-04-0037 Solero SL Sport City and trekking bicycle
19-04-0032 Solero SL Sport City and trekking bicycle
Type
number Model Bicycle type
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About these instructions
19-04-0038 Solero SL Sport City and trekking bicycle
19-04 Solero SL Sport 8 City and trekking bicycle
19-04 Solero SL sport 24 City and trekking bicycle
19-04-3162 Solero Superlite City and trekking bicycle
19-04-3164 Solero Superlite City and trekking bicycle
19-04 Solero Superlite City and trekking bicycle
19-03-4001 Strong SL City and trekking bicycle
19-03-4002 Strong SL City and trekking bicycle
19-03-4003 Strong SL City and trekking bicycle
19-03-4004 Strong SL City and trekking bicycle
19-04 Strong SL 27 City and trekking bicycle
19-04 Strong SL 8 City and trekking bicycle
19-04-3145 Tecaro SL City and trekking bicycle
19-04-3147 Tecaro SL City and trekking bicycle
19-04-3149 Tecaro SL City and trekking bicycle
19-04 Tecaro SL Disc City and trekking bicycle
19-04-3035 Tourina City and trekking bicycle
19-04-3037 Tourina City and trekking bicycle
19-04 Tourina (Queen
Drive+Gent)
City and trekking bicycle
19-04-3125 Urbano SL City and trekking bicycle
19-04-3126 Urbano SL City and trekking bicycle
19-04-3127 Urbano SL City and trekking bicycle
19-04-3128 Urbano SL City and trekking bicycle
19-04-3129 Urbano SL City and trekking bicycle
19-04 Urbano SL 27 City and trekking bicycle
19-04 Urbano SL 8 City and trekking bicycle
Type
number Model Bicycle type
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!!!
!!
!!
! ! !
MY19-P073_1.0_09.11.2018 20
Safety
2 Safety
2.1 Requirements for the rider
The physical and mental abilities of the rider must be
sufficient for riding on public roads.
2.2 Hazards for vulnerable groups
Legal guardians hold sole responsibility for
determining whether minors are capable of using the
bicycle.
2.3 Personal protective equipment
We recommend that you wear a suitable safety
helmet. We also recommend that you wear typical,
long, close-fitting cycling clothing and sturdy footwear.
2.4 Proper use
The bicycle may only be used in a perfect, fully
functional condition. National requirements may apply
to the bicycle which differ from the standard
equipment. For riding on public roads, some special
regulations apply in relation to the driving light,
reflectors and other components.
The general laws and the regulations for the
prevention of accidents and environmental protection
in the respective country of use must be adhered to.
Proper use also includes all instructions for actions
and check lists in these operating instructions.
Approved accessories can be installed by specialist
staff.
Each bicycle is categorised [Table 4, page 13] as a
bicycle, which determines its designated use.
EN_MY19-P073_1.0_31.08.2018_Pegasus Fahrrad MY19_Inhalt.book Page 20 Friday, November 9, 2018 4:59 PM