pellenc POWER PACK M User manual

PELLENC POWER TOOL BATTERY
POWER PACK M, L
Operating instructions 56_159267-A
03/2022
ENG
Translation of the original op-
erating instructions manual
READ THE USER GUIDE CAREFULLY BEFORE USE
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PELLENC POWER TOOL BATTERY POWER PACK M, L
56_159267-A
TABLE OF CONTENTS
1. INTRODUCTION ..................................................................................................................... 5
2. SAFETY ................................................................................................................................... 6
2.1. SAFETY MEASURES ASSOCIATED WITH THE USE OF THE TOOL ......................................... 6
2.2. SAFETY MEASURES ASSOCIATED WITH BATTERY USE ......................................................... 6
2.3. SAFETY MEASURES WHEN USING THE "PELLENC" CHARGER ............................................. 7
2.4. SAFETY SIGNAGE .......................................................................................................................... 8
3. DESCRIPTION AND TECHNICAL CHARACTERISTICS ...................................................... 9
3.1. TECHNICAL CHARACTERISTICS - BATTERY ............................................................................. 9
3.2. TECHNICAL FEATURES - CHARGER CB5022HV ........................................................................ 9
3.3. DESCRIPTION .................................................................................................................................. 9
4. COMMISSIONING ................................................................................................................. 10
4.1. SWITCHING THE BATTERY ON AND OFF ................................................................................. 10
4.2. BATTERY DISPLAY ...................................................................................................................... 10
4.3. CHARGING THE BATTERY .......................................................................................................... 10
4.4. FITTING THE BATTERY ON THE HARNESS AND CONNECTING THE TOOL ......................... 12
5. MAINTENANCE .................................................................................................................... 16
5.1. MISCELLANEOUS MAINTENANCE BATTERY ........................................................................... 16
5.2. MISCELLANEOUS MAINTENANCE CHARGER .......................................................................... 16
6. INCIDENTS AND TROUBLESHOOTING ............................................................................. 16
6.1. SUMMARY OF CHARGE INDICATOR AND BEEP MESSAGES ................................................ 16
6.2. TROUBLESHOOTING .................................................................................................................... 18
7. STORAGE AND TRANSPORT ............................................................................................ 20
7.1. BATTERY STORAGE CONDITIONS ............................................................................................ 20
8. ACCESSORIES AND CONSUMABLES .............................................................................. 20
8.1. ACCESSORIES INCLUDED .......................................................................................................... 20
9. WARRANTIES ...................................................................................................................... 20
9.1. GENERAL WARRANTIES ............................................................................................................. 20
9.1.1. STATUTORY WARRANTY ............................................................................................................... 20
9.1.2. COMMERCIAL WARRANTYPELLENC .............................................................................................. 21
9.1.3. PAID AFTER-SALES SERVICE ........................................................................................................ 22
10. COMPLIANCE STATEMENTS ........................................................................................... 23
10.1. "EU" DECLARATION OF CONFORMITY: POWER PACK M & L ............................................. 23
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PELLENC POWER TOOL BATTERY POWER PACK M, L
56_159267-A
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PELLENC POWER TOOL BATTERY POWER PACK M, L
56_159267-A
1. INTRODUCTION
Dear Customer,
Thank you for purchasing your PELLENC Power Tool battery Power Pack M, L. Properly used and maintained, this
equipment will give you years of satisfaction.
Warning
Your machine contains numerous recoverable or recyclable materials. Return it to
your dealer or, failing this, to an approved servicing centre to be treated.
Comply with the regulations in force in your country as concerns environmental protection associated with your
activity.
Warning
It is imperative that you read through the ENTIRE user’s manual guide before using or servicing
the tool. Always comply with the instructions and illustrations provided in the user’s manual.
Throughout the user’s manual guide you will find advisory notes and information entitled: NOTE, IMPORTANT,
ATTENTION and WARNING.
Points marked “NOTE” indicate additional information.
Points marked "IMPORTANT" warn the user of a potential risk for the equipment.
Points marked “ATTENTION” warn the user of a potentially hazardous situations which if not avoided may result
in minor injuries.
Points marked “WARNING” warn the user of a potentially hazardous situation which if not avoided may result in
serious injury or death.
The warning indicates that damage resulting from failure to comply with the procedures and instructions is not
covered by the warranty and the owner will be liable for any repair costs.
Safety indications are also given on the tool; they remind you of the safety precautions to be taken. Identify and
read these indications before using the tool. Immediately replace any indications that may become partially illegible
or deteriorated.
Refer to Section 2.4, “Safety signage” for the location diagram of the safety stickers affixed to the tool.
No part of this manual may be reproduced without the written permission of the company PELLENC. The illustrations
provided in this manual are for information purposes only and are in no way contractual. The PELLENC company
reserves the right to make any modification or improvement to its products as deemed necessary without inform-
ing customers already in possession of a similar model. This manual forms an integral part of the tool and must
accompany the tool if it changes hands.
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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2. SAFETY
Warning
Never carry out maintenance work on damaged battery packs. Service of battery packs should
only be performed by the manufacturer or authorized service providers.
2.1. SAFETY MEASURES ASSOCIATED WITH THE USE OF THE TOOL
Note
Please refer to the instructions of the tool concerned.
Warning
Read all safety warnings and all instructions. Retain all the safety measures and instructions for
later reference.
This device is not intended for use by individuals (including children) with reduced physical, sensory or mental
capabilities, nor by anyone lacking in experience or knowledge, except if they are supervised or have received prior
instructions from a person responsible for their safety.
2.2. SAFETY MEASURES ASSOCIATED WITH BATTERY USE
1. If not using the battery unit, store it away from other metal objects such as paper clips, coins, keys, nails, screws
or other such small metal items that might form a connection between the two terminals. Creating a short-circuit
between the battery terminals can lead to burns or cause a fire.
2. Keep the battery out of the reach of children and place it on a non-combustible support.
3. Do not interfere with its cooling cycle.
4. Do not use or leave the battery near a heat source (> 60°C).
5. Do not leave the battery in direct, strong sunlight.
6. Do not expose the battery to microwaves or high pressure.
7. Do not immerse the battery in water.
8. The batteries must be charged in a dry, ventilated room at a temperature between 10°C and 25°C maximum,
away from any moisture.
9. If the battery is not used for 10 days, the battery will automatically discharge until it reaches its storage charge
rate, then goes to standby. It will heat up during this phase.
10. Over time, the capacity of your battery decreases. When it reaches half of its original battery-life operating
autonomy, it should be replaced.
11. The battery may lose 1 to 4 % of its capacity when exposed to a temperature higher than or equal to 55 °C
for one week.
12. The charging location must be equipped with a class D fire extinguisher (for metal fires) in good working order.
13. The standards in effect must be complied with when shipping a complete tool or a battery.
• Complete tool with battery: product classified UN3481 class 9.
• Battery alone: product that is classified as class 9, UN3480.
14. Use of a battery other than that provided by Pellenc SA is dangerous (risk of serious injury). If a different battery
is used, Pellenc SA cannot be held responsible for any consequences.
15. The battery must be protected from any impact and must be positioned and secured appropriately during trans-
portation.
16. In the case of suspicious smoke, place the battery outside the charging area or transportation vehicle as far
away as possible from any inflammable material.
17. Never store a battery when its capacity is below 50 %. Recharge the battery before storage if the value is
below 50%.
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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18. In inappropriate conditions, a liquid can flow batteries; avoid contact with it. In the event of accidental contact,
rinse with water. In the event of contact with eyes, seek professional medical help. The liquid leaking from the
batteries can cause irritations or burns.
19. Pellenc power tools must only be used with the battery units designed for the purpose. Use of other battery
units can present a risk of injury and fire.
20. Recharge only with the charger specified by the manufacturer. A charger adapted to one type of battery unit
may present a fire risk if used with a different battery unit.
21. Do not use the battery for any purpose other than that initially envisaged (exclusively for use with Pellenc tools).
22. At the end of its life, the battery must be returned to the authorized distributor from whom it was purchased to
be recycled in accordance with waste regulations.
23. Fragile case, contains an electronic board and lithium.
2.3. SAFETY MEASURES WHEN USING THE "PELLENC" CHARGER
1. When in operation, the charger’s temperature can reach 60°C. No flammable material must be within 1.5 metres
of the charger and battery.
2. Place the charger out of the reach of children and on a non-combustible support.
3. Do not interfere with its cooling cycle.
4. The charger is intended only for recharging the battery. Do not charge non-rechargeable batteries.
5. The charging location must be equipped with a class D fire extinguisher (for metal fires) in good working order.
6. If the output cord is cut or damaged, bring the entire charger back to the authorised distributor where the tool
was purchased.
7. Only recharge using the "PELLENC" charger indicated by the manufacturer. A charger adapted to one type of
battery unit may present a fire risk if used with a different battery unit.
8. This charger is designed to charge Pellenc tool lithium batteries.
9. Do not use it for any other purposes.
10. Children must be supervised to ensure they do not play with the charger.
11. Check that the cable cannot be bent and that it does not touch hot surfaces or sharp edges.
12. Ensure good ventilation during the charging.
13. Never cover the charger. This charger must not be used outdoors.
14. Make sure the power connector is not exposed to water.
15. Never attempt to charge a damaged battery.
16. The grid connection must comply with national electrical regulations.
17. Check the wiring of the charger before use. Never use the charger if the wiring is damaged.
18. When the battery is charging, place the charger on a non-flammable support, more than 1.5 m away from any
flammable object.
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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2.4. SAFETY SIGNAGE
Power Pack M Power Pack L (depending on configuration)
Do not expose to rain.
Read the user guide.
This equipment must be used at a tem-
perature of between -5° and +35°C.
Marking symbol for identifying the
chemical characteristic of the battery
during recycling.
Lithium-ion battery.
At the end of its life, the battery must
be returned to the authorized distributor
from whom it was purchased to be re-
cycled in accordance with waste regula-
tions.
Tool compliant with Moroccan stan-
dards.
Tool compliant with EC standards.
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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3. DESCRIPTION AND TECHNICAL CHARACTERISTICS
3.1. TECHNICAL CHARACTERISTICS - BATTERY
Battery Power Pack M Power Pack L (depending on configuration)
Rated battery voltage 43.2V 44.4V 43.2V
Type of battery 12 x 3 cells per pack 12 x 6 cells per pack 12 times 5 elements
included in 1 pack
Battery capacity 10.35Ah 17.4Ah 16.5Ah
Battery energy 447Wh 773Wh 745Wh
Battery life Depending on the tool
Battery weight 2.93 kg 4.89 kg 4.52 kg
Operating frequency band 13.56 Mhz, Receiver
3.2. TECHNICAL FEATURES - CHARGER CB5022HV
Commercial reference of the charger 57256
Voltage 100-240V ~ 50/60W 130W class II
Charging voltage 50.2 V dc
Charging current 2.2A DC max.
Battery: Power Pack M Power Pack L
70% 3hrs. 20mins 5hrs. 30mins
CB5022HV charger (2.2 A) 100% 5hrs. 30mins 8hrs. 30mins
3.3. DESCRIPTION
Battery
1. Gauge display
2. Charge connector cap
3. Charging connector
4. Tool power supply connector
5. On/Off button
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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Charger
6. Charging connector
7. Indicator light
8. Power cord
4. COMMISSIONING
4.1. SWITCHING THE BATTERY ON AND OFF
• Set the switch (5) to the off position "0"
• Set the switch (5) to the on position "I".
4.2. BATTERY DISPLAY
The battery has a gauge display showing the remaining capacity it holds. The capacity
is expressed as a percentage.
•If the gauge display shows , the battery is fully charged.
•If the gauge display indicates a value greater than after one day of work, it is not necessary to recharge the
battery for a second day of work.
•If the gauge display shows or a value close to it, you must recharge immediately.
4.3. CHARGING THE BATTERY
Note
When the battery is discharged, the tool stops automatically; the gauge display (1) indicates and the buzzer
beeps intermittently (see Section 6.1, “Summary of charge indicator and beep messages” ).
1. Check that the battery switch (5) is off (position '0').
Note
Before using the battery for the first time at the start of a new season, it must be fully charged (99% steady).
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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2. Place the charger and battery in a dry, ventilated and
dust-free room at 10#25°C. Place the battery in a
stable position.
Caution
Before connecting the charger to the
mains, check that your power sys-
tem characteristics comply with the
specifications given on the charger
(see Section 3.2, “Technical features
- Charger CB5022HV”).
3. Connect the mains plug of the charger (8) to the
mains. The charger LED lights up red.
4. Connect the charging cord (6) to the charging con-
nector (3) of the battery.
Note
The battery beeps twice when it recognises the
charger.
The charger CB5022HV LED turns green and flash-
es after a few seconds.
When the gauge display (1) is flashing, the battery is
charging.
Charging is finished when the message appears on
the gauge display.
The battery charging LED (7) will flash green to indicate
that the battery is being charged.
It flashes while charging, and shows steady when the
charging is completed.
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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5. When the battery is charged, first disconnect the
charging cord (6) from the battery and then the
mains plug from the charger (8).
Note
After a long storage period (new battery, winter
storage etc.), when you disconnect the charger, the
charge level indicator may display a value of less
than 99%. This is a normal phenomenon which can
reoccur for up to 5 charge cycles with normal use
between each charge.
4.4. FITTING THE BATTERY ON THE HARNESS AND CONNECTING THE TOOL
Caution
To protect your back, take the time to adjust your harness properly.
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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Important
Never force the connectors.
Only use tools whose connector is the same colour as the tool power connector on your battery (3).
If not, ask your authorised dealer to confirm the compatibility of your tools with the battery.
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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5. MAINTENANCE
Warning
Never carry out maintenance on damaged battery packs. Service of battery packs should
only be performed by the manufacturer or authorized service providers.
The battery must be replaced only by an approved distributor.
5.1. MISCELLANEOUS MAINTENANCE BATTERY
Caution
The battery must not be connected to the charger or the tool.
1. Check that the battery switch (5) is off (position '0').
2. Disconnect the battery.
3. Clean the battery casing with a soft damp cloth.
5.2. MISCELLANEOUS MAINTENANCE CHARGER
1. Disconnect the charger.
2. Clean the charger housing with a soft damp cloth.
6. INCIDENTS AND TROUBLESHOOTING
6.1. SUMMARY OF CHARGE INDICATOR AND BEEP MESSAGES
Normal messages
Use
fixed Battery charge level (0 to 99)
with 1 beep per minute Battery empty, recharge immediately
Charging
flashing every 4 seconds Battery charge level (0 to 99)
fixed Charging complete
Storage
Off Standby
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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Degraded mode messages
Use
and alternately Stop the tool; the battery temperature is too high
and and alternately Stop the tool; the battery temperature is too low
Electronic board out of order
Electronic board not configured
fixed Cell voltage too low
Long beep and 1 short beep Tool stop: tool intensity too high
Long beep and 2 short beeps Incompatible tool detected
Long beep and 4 short beeps Stop the tool; the tool temperature is too high
Charging
and alternately Charge interrupted: Battery temperature too low
and alternately Charge interrupted: Battery temperature too high
Fault messages
Use
and 1 beep every 2 minutes for 24 hours
Voltage too low after 3 hours of non-use. Recharge bat-
tery immediately
Electronic board out of order
Short circuit on the tool connector
Long beep and 5 short beeps Loss of connection, tool not detected
Charging
and alternating and continuous beep Battery problem
and alternately Charger problem
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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6.2. TROUBLESHOOTING
Incident /
breakdown
Messages on
the battery dis-
play and/or
sound signals
Probable cause Checks Solutions Repairer
with 1
beep per minute
Empty battery Check that the battery is
not completely discharged
Recharge the battery
and and
alternately
Battery temperature Battery temperature too low Let the battery cool down
for about 5 minutes
User
(from 0 to 99)
The battery
does not start
No display
Battery configuration /
Electronic board / Bat-
tery at end of life /
Problem with con-
tacts on the electronic
board / Switch / Fuse
At an authorised dis-
tributor PELLENC
Return the battery to the au-
thorised PELLENC distributor
Authorised
distributor
PELLENC
Long beep and
4 short beeps
The tool has reached
its temperature limit
4 beeps from the battery Let the tool cool down for roughly 5 minutes
and
alternately
Battery temper-
ature too high
Let the battery cool down
for about 5 minutes
The tool stops
during use
and and
alternately
Battery temperature
Battery temperature too low Use the battery within the correct tem-
perature range, see Section 2.2, “Safety
measures associated with battery use ”
User
and
alternately
Battery temperature too low Use the battery within the
correct temperature range
and
alternately
Battery temperature
Battery temper-
ature too high
Let the battery cool down
for about 5 minutes
Incompatible charger Check the compati-
bility of the charger
SeeSection 3, “Description
and technical characteristics”
User
Charger fault Check that the charg-
er is not defective
Return the charger to an au-
thorised PELLENC dealer
The battery is
not charging
-
Circuit board At an authorised dis-
tributor PELLENC
Return the battery to an au-
thorised PELLENC dealer
Authorised
distributor
PELLENC
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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Incident /
breakdown
Messages on
the battery dis-
play and/or
sound signals
Probable cause Checks Solutions Repairer
Long storage time - Perform five charge and discharge cycles User
Charger fault Check that the charg-
er is not defective
Return the charger to an au-
thorised PELLENC dealer
Circuit board
The battery
does not
charge to 100%
-
Battery at end of life
At an authorised dis-
tributor PELLENC
Return the battery to the au-
thorised PELLENC distributor
Authorised
distributor
PELLENC
Important
Never try to open any of the cells of the "battery" pack or the charger (you risk damaging them and, above all, you will lose the benefit of the war-
ranty).
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PELLENC POWER TOOL BATTERY POWER PACK M, L
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7. STORAGE AND TRANSPORT
7.1. BATTERY STORAGE CONDITIONS
• Store the battery unit and its charging device in a place away from any heat, dust or dampness, and ensure that
the switch is on the "0" off position.
• Never store the battery in an ambient temperature of more than +45 °C.
• In order to conserve a long battery life and prevent deterioration, the battery must be charged when stored and
recharged every 24 months if it is not used.
• Do not operate the switch while in storage.
• To ensure long battery life, the battery should be stored in a dry and warm place between 0 °C and 25 °C.
• No combustible object must be placed within 1.5 metres of the battery.
• The charger is maintenance-free.
• If the battery is not used for 10 days, the battery will automatically discharge until it reaches its storage charge
rate, then goes to standby. It will heat up during this phase.
8. ACCESSORIES AND CONSUMABLES
8.1. ACCESSORIES INCLUDED
Name Reference
CB5022HV charger (2.2 A) 151965
Carrying harness 132200
9. WARRANTIES
9.1. GENERAL WARRANTIES
9.1.1. STATUTORY WARRANTY
9.1.1.1.LATENTDEFECTSWARRANTY
Apart from the commercial warranty provided for under Article II, Article 1641 of the Civil Code provides that "the
seller is bound to a warranty on account of latent defects of the object sold which render it unfit for the use for which
it was intended, or which would impair said use to the extent that the buyer would not have acquired it, or would
only have given a lesser price for it, had he known of them".
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