Pentair Pool Products Fleck 2850 User manual

Fleck 2850 Control Valve
Service Manual
16510 Rev J JA11
TABLE OF CONTENTS
JOB SPECIFICATION SHEET ...............................................1
INSTALLATION ......................................................................2
START-UP INSTRUCTIONS ..................................................2
3200 TIMER SETTING PROCEDURE...................................3
3210 TIMER SETTING PROCEDURE...................................4
3200, 3210, 3220, 3230 REGENERATION
CYCLE SETTING PROCEDURE...........................................5
3200 TIME CLOCK TIMER ASSEMBLY.................................6
3210 METER DELAYED TIMER ASSEMBLY ........................7
3220 METER IMMEDIATE TIMER ASSEMBLY .....................8
3230 REMOTE START TIMER ASSEMBLY...........................9
CONTROL VALVE WITH 1700 INJECTOR ASSEMBLY........10
ENVIRONMENTAL POWERHEAD ASSEMBLY ....................11
MANUAL POWERHEAD ASSEMBLY ....................................12
1600 SERIES BRINE SYSTEM..............................................13
1650 BRINE SYSTEM ASSEMBLY........................................14
1700 BRINE SYSTEM ASSEMBLY........................................15
1710 BRINE SYSTEM ASSEMBLY........................................16
1600 SERVICE VALVE OPERATOR ASSEMBLY
(OLD STYLE) .........................................................................17
1" METER ASSEMBLY...........................................................18
1-1/2" METER ASSEMBLY ....................................................19
SAFETY BRINE VALVE 2300.................................................20
2310 SAFETY BRINE VALVE.................................................21
2350 SAFETY BRINE VALVE.................................................22
SEAL & SPACER TOOLS & REPLACEMENT .......................23
GENERAL SERVICE HINTS FOR METER CONTROL .........24
TROUBLESHOOTING ...........................................................25
WATER CONDITIONER FLOW DIAGRAMS .........................26
FLOW DATA & INJECTOR DRAW RATES ............................27
DIMENSIONS.........................................................................28
SYSTEM #4 ...........................................................................29
SYSTEM #5 INTERLOCK .....................................................29
SYSTEM #6 ...........................................................................30
SYSTEM #7............................................................................30
SYSTEM #4 WIRING .............................................................31
SYSTEM #5 WIRING .............................................................33
SYSTEM #6 WIRING .............................................................34
SYSTEM #7 WIRING .............................................................35
SERVICE ASSEMBLIES ........................................................36
JOB SPECIFICATION SHEET
Job Number: ___________________________________________________
Model Number: _________________________________________________
Water Hardness: _______________________________________ ppm or gpg
Capacity Per Unit: _______________________________________________
Mineral Tank Size: ______________ Diameter: ________ Height: _________
Salt Setting per Regeneration: _____________________________________
1. Type of Timer:
A. 7 Day or 12 Day
B. Meter Initiated
2. Downow: Upow UpowVariable
3. Meter Size:
A. 3/4" Std Range (125 - 2,100 gallon setting)
B. 3/4" Ext Range (625 - 10,625 gallon setting)
C. 1" Std Range (310 - 5,270 gallon setting)
D. 1" Ext Range (1,150 - 26,350 gallon setting)
E. 1-1/2" Std Range (625 - 10,625 gallon setting)
F. 1-1/2" Ext Range (3,125 - 53,125 gallon setting)
G. 2" Std Range (1,250 - 21,250 gallon setting)
H. 2" Ext Range (6,250 - 106,250 gallon setting)
I. 3" Std Range (3,750 - 63,750 gallon setting)
J. 3" Ext Range (18,750 - 318,750 gallon setting)
K. Electronic_________ Pulse Count ________ Meter Size _______
4. System Type:
A. System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration
B. System #4: Time Clock
C. System #4: Twin Tank
D. System #5: 2-5 Tanks, Interlock Mechanical
2-4 Tanks, Interlock Electronic
Meter per unit for Mechanical and Electronic
E. System #6: 2-5 Tanks, 1 Meter, Series Regeneration, Mechanical
2-4 Tanks, 1 Meter, Series Regeneration, Electronic
F. System #7: 2-5 Tanks, 1 Meter, Alternating Regeneration,
Mechanical
2 Tanks only, 1 Meter, Alternating Regeneration,
Electronic
G. System #9: Electronic Only, 2-4 Tanks, Meter per Valve, Alternating
H. System #14: Electronic Only, 2-4 Tanks, Meter per Valve. Brings
units on and ofine based on ow.
5. Timer Program Settings:
A. Backwash: ___________________________________ Minutes
B. Brine and Slow Rinse: __________________________ Minutes
C. Rapid Rinse: _________________________________ Minutes
D. Brine Tank Rell: ______________________________ Minutes
E. Pause Time:__________________________________ Minutes
F. Second Backwash: ____________________________ Minutes
6. Drain Line Flow Control: ______________________________gpm
7. Brine Line Flow Controller: ____________________________gpm
8. Injector Size#: ____________________________________________
9. Piston Type:
A. Hard Water Bypass
B. No Hard Water Bypass

INSTALLATION
Water Pressure
A minimum of 20 pounds (1.4 bar) of water pressure is required
for regeneration valve to operate effectively.
Electrical Facilities
An uninterrupted alternating current (A/C) supply is required.
Note: Other voltages are available. Please make sure your
voltage supply is compatible with your unit before installation.
ExistingPlumbing
Condition of existing plumbing should be free from lime and
iron buildup. Piping that is built up heavily with lime and/or iron
should be replaced. If piping is clogged with iron, a separate
iron lter unit should be installed ahead of the water softener.
Location Of Softener And Drain
The softener should be located close to a drain to prevent air
breaks and back ow.
BY-PASS VALVES
Always provide for the installation of a by-pass valve if unit is
not equipped with one.
CAUTION Waterpressureisnottoexceed125psi(8.6bar),
watertemperatureisnottoexceed110°F(43°C),
andtheunitcannotbesubjectedtofreezing
conditions.
Installation Instructions
1. Place the softener tank where you want to install the unit
making sure the unit is level and on a rm base.
2. During cold weather, the installer should warm the valve to
room temperature before operating.
3. All plumbing should be done in accordance with local
plumbing codes. The pipe size for residential drain line
should be a minimum of 1/2" (13 mm). Backwash ow rates
in excess of 7 gpm (26.5 Lpm) or length in excess of 20’
(6 m) require 3/4" (19 mm) drain line. Commercial drain
lines should be the same size as the drain line ow control.
4. Refer to the dimensional drawing for cutting height of the
distributor tube. If there is no dimensional drawing, cut the
distributor tube ush with the top of the tank.
5. Lubricate the distributor O-ring seal and tank O-ring seal.
Place the main control valve on tank. Note: Only use
silicone lubricant.
6. Solder joints near the drain must be done prior to
connecting the Drain Line Flow Control tting (DLFC).
Leave at least 6" (15 cm) between the DLFC and solder
joints when soldering pipes that are connected on the
DLFC. Failure to do this could cause interior damage to the
DLFC.
7. Teon tape is the only sealant to be used on the drain
tting. The drain from twin tank units may be run through a
common line.
8. Make sure that the oor is clean beneath the salt storage
tank and that it is level.
9. Place approximately 1" (25 mm) of water above the grid
plate. If a grid is not utilized, ll to the top of the air check
(Figure 1) in the salt tank. Do not add salt to the brine tank
at this time.
10. On units with a by-pass, place in by-pass position. Turn on
the main water supply. Open a cold soft water tap nearby
and let run a few minutes or until the system is free from
foreign material (usually solder) that may have resulted
from the installation. Once clean, close the water tap.
11. Slowly place the by-pass in service position and let water
ow into the mineral tank. When water ow stops, slowly
open a cold water tap nearby and let run until the air is
purged from the unit.
12. Plug unit into an electrical outlet. Note: All electrical
connections must be connected according to local codes.
Be certain the outlet is uninterrupted.
60002 Rev E
Figure 1 Residential Air Check Valve
START-UPINSTRUCTIONS
The water softener should be installed with the inlet, outlet, and
drain connections made in accordance with the manufacturer’s
recommendations, and to meet applicable plumbing codes.
1. Turn the manual regeneraton knob slowly in a clockwise
direction until the program micro switch lifts on top of the
rst set of pins. Allow the drive motor to move the piston to
the rst regeneration step and stop. Each time the program
switch position changes, the valve will advance to the next
regeneration step. Always allow the motor to stop before
moving to the next set of pins or spaces.
NOTE:Forelectronicvalves,pleaserefertothemanual
regeneration part of the timer operation section.
If the valve came with a separate electronic
timerservicemanual,refertothetimer
operation section of the electronic timer service
manual.
2. Position the valve to backwash. Ensure the drain line ow
remains steady for 10 minutes or until the water runs clear
(see above).
3. Position the valve to the brine / slow rinse position. Ensure
the unit is drawing water from the brine tank (this step may
need to be repeated).
4. Position the valve to the rapid rinse position. Check the
drain line ow, and run for 5 minutes or until the water runs
clear.
5. Position the valve to the start of the brine tank ll cycle.
Ensure water goes into the brine tank at the desired rate.
The brine valve drive cam will hold the valve in this position
to ll the brine tank for the rst regeneration.
6. Replace control box cover.
7. Put salt in the brine tank.
NOTE: Do not use granulated or rock salt.
2 • JA11 Fleck 2850 Control Valve

3200TIMERSETTINGPROCEDURE
How To Set Days On Which Water Conditioner Is To
Regenerate(Figure2)
Rotate the skipper wheel until the number “1” is at the red
pointer. Set the days that regeneration is to occur by sliding
tabs on the skipper wheel outward to expose trip ngers.
Each tab is one day. Finger at red pointer is tonight. Moving
clockwise from the red pointer, extend or retract ngers to
obtain the desired regeneration schedule.
How To Set The Time Of Day
1. Press and hold the red button in to disengage the drive
gear.
2. Turn the large gear until the actual time of day is at
the time of day pointer.
3. Release the red button to again engage the drive gear.
How To Manually Regenerate Your Water Conditioner At
Any Time
1. Turn the manual regeneration knob clockwise.
2. This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration
program.
3. The black center knob will make one revolution in the
following approximately three hours and stop in the position
shown in the drawing.
4. Even though it takes three hours for this center knob to
complete one revolution, the regeneration cycle of your unit
might be set for only one half of this time.
5. In any event, conditioned water may be drawn after rinse
water stops owing from the water conditioner drain line.
How to Adjust Regeneration Time
1. Disconnect the power source.
2. Locate the three screws behind the manual regeneration
knob by pushing the red button in and rotating the 24 hour
dial until each screw appears in the cut out portion of the
manual regeneration knob.
3. Loosen each screw slightly to release the pressure on the
time plate from the 24 hour gear.
4. Locate the regeneration time pointer on the inside of the 24
hour dial in the cut out.
5. Turn the time plate so the desired regeneration time aligns
next to the raised arrow.
6. Push the red button in and rotate the 24 hour dial. Tighten
each of the three screws.
7. Push the red button and locate the pointer one more time to
ensure the desired regeneration time is correct.
8. Reset the time of day and restore power to the unit.
61502-3200 Rev A
Figure 2
Fleck 2850 Control Valve JA11 • 3

3210TIMERSETTINGPROCEDURE
Typical Programming Procedure
Calculate the gallon capacity of the system, subtract the
necessary reserve requirement and set the gallons available
opposite the small white dot on the program wheel gear (Figure
3).
NOTE:Drawingshows8,750gallonsetting.Thecapacity
(gallons)arrow(15)showszerogallonsremaining.
The unit will regenerate tonight at the set
regeneration time.
How To Set The Time Of Day
1. Press and hold the red button in to disengage the drive
gear.
2. Turn the large gear until the actual time of day is opposite
the time of day pointer.
3. Release the red button to again engage the drive gear.
How To Manually Regenerate Your Water Conditioner At
Any Time
1. Turn the manual regeneration knob clockwise.
2. This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration
program.
3. The black center knob will make one revolution in the
following approximately three hours and stop in the position
shown in the drawing.
4. Even though it takes three hours for this center knob to
complete one revolution, the regeneration cycle of your unit
might be set for only one half of this time.
5. In any event, conditioned water may be drawn after rinse
water stops owing from the water conditioner drain line.
Immediate Regeneration Timers
These timers do not have a 24 hour gear. Setting the gallons
on the program wheel and manual regeneration procedure are
the same as previous instructions. The timer will regenerate as
soon as the capacity gallons reaches zero.
NOTE:Theprogramwheeltotheleftmaybedifferentthan
the program wheel on the product.
NOTE:Tosetmetercapacityrotatemanualknobone-360°
revolution to set gallonage.
61502-3200 Rev A
Figure 3
4 • JA11 Fleck 2850 Control Valve

3200,3210,3220,3230REGENERATION
CYCLESETTINGPROCEDURE
How To Set The Regeneration Cycle Program
The regeneration cycle program on your water conditioner has
been factory preset, however, portions of the cycle or program
may be lengthened or shortened in time to suit local conditions.
3200SeriesTimers(Figure4)
1. To expose cycle program wheel, grasp timer in upper left-
hand corner and pull, releasing snap retainer and swinging
timer to the right.
2. To change the regeneration cycle program, the program
wheel must be removed. Grasp program wheel and
squeeze protruding lugs toward center, lift program wheel
off timer. Switch arms may require movement to facilitate
removal.
3. Return timer to closed position engaging snap retainer in
back plate. Make certain all electrical wires locate above
snap retainer post.
Timer Setting Procedure
How To Change The Length Of The Backwash Time
The program wheel as shown in the drawing is in the service
position. As you look at the numbered side of the program
wheel, the group of pins starting at zero determines the length
of time your unit will backwash.
For example, if there are six pins in this section, the time
of backwash will be 12 min. (2 min. per pin). To change the
length of backwash time, add or remove pins as required. The
number of pins times two equals the backwash time in minutes.
How To Change The Length Of Brine And Rinse Time
1. The group of holes between the last pin in the backwash
section and the second group of pins determines the length
of time that your unit will brine and rinse (2 min. per hole).
2. To change the length of brine and rinse time, move the
rapid rinse group of pins to give more or fewer holes in the
brine and rinse section. Number of holes times two equals
brine and rinse time in minutes.
How To Change The Length Of Rapid Rinse
1. The second group of pins on the program wheel determines
the length of time that your water conditioner will rapid rinse
(2 min. per pin).
2. To change the length of rapid rinse time, add or remove
pins at the higher numbered end of this section as required.
The number of pins times two equals the rapid rinse time in
minutes.
HowToChangeTheLengthOfBrineTankRellTime
1. The second group of holes in the program wheel
determines the length of time that your water conditioner
will rell the brine tank (2 min. per hole).
2. To change the length of rell time, move the two pins at the
end of the second group of holes as required.
3. The regeneration cycle is complete when the outer
microswitch is tripped by the two pin set at end of the brine
tank rell section.
4. The program wheel, however, will continue to rotate until
the inner micro switch drops into the notch on the program
wheel.
61502-3210 Rev A
Figure 4
Fleck 2850 Control Valve JA11 • 5

61502-3200 Rev A
Item No. QTY Part No. Description
1................1 ....... 13870................Housing, Timer, 3200
2................1 ....... 14265................Clip, Sping
3................3 ....... 14087................Insulator
4................1 ....... 10896................Switch, Micro
5................1 ....... 15320................Switch, Micro, Timer
6................2 ....... 11413 ................Screw, Pan Hd Mach, 4-40 x
1-1/8
7................1 ....... 13886................Knob, 3200
8................5 ....... 13296................Screw, Hex Wsh, 6-20 x 1/2
9................1 ....... 11999 ................Label, Button
10..............1 ....... 13018................Pinion, Idler
11..............1 ....... 13312................Spring, Idler Shaft
12..............1 ....... 13017................Gear, Idler
13..............1 ....... 13164................Gear, Drive
14..............1 ....... 13887................Plate, Motor Mounting
15..............1 ....... 18743-1.............Motor, 120V, 60Hz, 1/30 RPM
1 ....... 18752-1.............Motor, 100V, 50Hz, 1/30 RPM
1 ....... 18824-1.............Motor, 23V, 50Hz, 1/30 RPM
1 ....... 18826-1.............Motor, 24V, 50Hz, 1/30 RPM
1 ....... 19659-1.............Motor, 24V, 60Hz, 1/30 RPM
1 ....... 19660-1.............Motor, 230V, 60Hz, 1/30 RPM
16..............2 ....... 13278................Screw, Sltd Fillister Hd 6-32 x
.156
3200 TIME CLOCK TIMER ASSEMBLY
17..............1 ....... 15424................Spring, Detent, Timer
18..............1 ....... 15066................Ball, 1/4”, Delrin
19..............1 ....... 15465................Label, Caution
20..............1 ....... 19210................Program Wheel Assy
21..............1 ....... 13911 ................Gear, Main Drive, Timer
22.............17 ...... 41754................Pin, Spring, 1/16 x 5/8 SS, Timer
23..............1 ....... 13011 ................Arm, Cycle Actuator
24..............1 ....... 13864................Ring, Skipper Wheel
25..............2 ....... 13311 ................Spring, Detent, Timer
26..............2 ....... 13300................Ball, 1/4”, SS
27..............1 ....... 14381................Skipper Wheel Assy, 12 Day
1 ....... 14860................Skipper Wheel Assy, 7 Day
28..............1 ....... 13014................Pointer, Regeneration
29..............1 ....... 40096-24...........Dial, 12 AM Regen Assy, Black
1 ....... 40096-02...........Dial, 2 AM Regen Assy, Black
30..............1 ....... 13881................Bracket, Hinger Timer
31..............2 ....... 11384 ................Screw, Phil, 6-32 x 1/4 Zinc
32..............1 ....... 13902................Harness, 3200
33..............2 ....... 40422................Nut, Wire, Tan
34..............1 ....... 15354-01...........Wire, Ground, 4”
35..............1 ....... 14007................Label, Time of Day
Item No. QTY Part No. Description
6 • JA11 Fleck 2850 Control Valve

3210 METER DELAYED TIMER
ASSEMBLY
36
Item No. QTY Part No. Description
1................1 ....... 13870................Housing, Timer, 3200
2................1 ....... 13802................Gear, Cycle Actuator
3................1 ....... 40096-02...........Dial 2 AM Regen Assy, Black
4................1 ....... 13886................Knob, 3200
5................4 ....... 13296................Screw, Hex Wsh, 6-20 x 1/2
6................2 ....... 11999 ................Label, Button
7................1 ....... 60405-20...........Program Wheel, w/34” Ext Label,
1-1/2” STD Set @ 100
8................1 ....... 13806................Retainer, Program Wheel
9................1 ....... 13748................Screw, Flat Head St, 6-20 x 1/2
10..............1 ....... 14265................Clip, Spring
11..............1 ....... 15424................Spring, Detent, Timer
12..............1 ....... 15066................Ball, 1/4” Delrin
13..............1 ....... 13018................Pinion, Idler
14..............1 ....... 13312................Spring, Idler Shaft
15..............1 ....... 13017................Gear, Idler
16..............1 ....... 13164................Gear, Drive
17..............1 ....... 13887................Plate, Motor Mounting
18..............1 ....... 18743-1.............Motor, 120V, 60Hz 1/30 RPM
1 ....... 18752-1.............Motor, 100V, 50Hz, 1/30 RPM
1 ....... 18824-1.............Motor, 23V, 50Hz, 1/30 RPM
1 ....... 18826-1.............Motor, 24V, 50Hz, 1/30 RPM
1 ....... 19659-1.............Motor, 24V, 60Hz, 1/30 RPM
61502-3210 Rev A
1 ....... 19660-1.............Motor, 230V, 60Hz, 1/30 RPM
19..............1 ....... 13278................Screw, Fillister Hd, 6-32 x .156
20..............1 ....... 13830................Pinion, Program Wheel Drive
21..............1 ....... 13831................Clutch, Drive Pinion
22..............1 ....... 14276................Spring, Meter, Clutch
23..............1 ....... 14253................Retainer, Clutch Spring
24..............3 ....... 11384 ................Screw, Phil, 6-32 x 1/4
25..............1 ....... 13881................Bracket, Hinge Timer
26..............3 ....... 14087................Insulator
27..............1 ....... 10896................Switch, Micro
28..............1 ....... 15320................Switch, Micro, Timer
29..............2 ....... 11413 ................Screw, Pan Hd Mach, 4-40 x 1
1/8
30..............1 ....... 14198................Label, Indicator
31..............1 ....... 15465................Label, Caution
32..............1 ....... 14007................Label, Time of Day
33..............1 ....... 14045................Label, Instruction
34..............1 ....... 13902................Harness, 3200
35..............2 ....... 40422................Nut, Wire, Tan
36..............1 ....... 15354-01...........Wire, Ground, 4”
37..............1 ....... 19210................Program Wheel Assy
38.............17 ...... 41754................Pin, Spring, 1/16 x 5/8 SS, Timer
39..............1 ....... 13911 ................Gear, Main Drive, Timer
Item No. QTY Part No. Description
Fleck 2850 Control Valve JA11 • 7

3220 METER IMMEDIATE TIMER
ASSEMBLY
BR61502-3220 Rev B
3
1
6
28
29
27
30
5
4
5
8
7
2
9
36
35
34
12
16
15
4
14
13
11
26
23
20
25
24
21
22
19
18
17
1
10
32
31
21
33
23
23
Item No. QTY Part No. Description
1................1 ....... 13870................Housing, Timer
2................1 ....... 15431................Gear, Cycle Actuator Sys #5
3................1 ....... 13886................Knob, 3200
4................4 ....... 13296................Screw, Hex Wsh, 6-20 x 1/2
5................2 ....... 11999 ................Label, Button
6................1 ....... 60405-50...........Program Wheel, w/2" Std Label
7................1 ....... 13806................Retainer, Program Wheel
8................1 ....... 13748................Screw, Flt Hd St, 6-20 x 1/2
9................1 ....... 14265................Spring Clip
10..............1 ....... 13018................Pinion, Idler
11..............1 ....... 18563................Idler Shaft Spring
12..............1 ....... 13017................Gear, Idler
13..............1 ....... 13164................Drive Gear
14..............1 ....... 13887................Plate, Motor Mounting
15..............1 ....... 18743-1.............Motor, 120V, 60 Hz 1/30 RPM
1 ....... 18752-1.............Motor, 100V, 50Hz, 1/30 RPM
1 ....... 18824-1.............Motor, 23V, 50Hz, 1/30 RPM
1 ....... 18826-1.............Motor, 24V, 50Hz, 1/30 RPM
1 ....... 19659-1.............Motor, 24V, 60Hz, 1/30 RPM
1 ....... 19660-1.............Motor, 230V, 60Hz, 1/30 RPM
16..............2 ....... 13278................Screw, Sltd Fillister Hd
Item No. QTY Part No. Description
17..............1 ....... 14502................Pinion, Program Wheel
18..............1 ....... 14501................Clutch, Drive Pinion
19..............1 ....... 14276................Meter Clutch Spring
20..............1 ....... 14253................Retainer, Clutch Spring
21..............3 ....... 11384 ................Screw, Phil, 6-32 x 1/4 Zinc
22..............1 ....... 13881................Bracket, Hinge Timer
23..............3 ....... 14087................Insulator
24..............1 ....... 15314-00...........Micro Switch
25..............1 ....... 15320................Switch, Micro, Timer
26..............2 ....... 11413 ................Screw, Pan Hd Mach, 4-40 x
1-1/8
27..............1 ....... 14198................Label, Indicator
28..............1 ....... 15465................Label, Caution
29..............1 ....... 14007................Label, Time of Day
30..............1 ....... 15148................Label, Instruction
31..............1 ....... 40617................Harness, 3220
32..............2 ....... 40422................Nut, Wire, Tan
33..............1 ....... 15354-01...........Wire, Ground, 4"
34..............1 ....... 19210-05...........Program Wheel Assy, 9000/3230
35.............17 ...... 41754................Pin, Spring, 1/16 x 5/8 SS, Timer
36..............1 ....... 15055................Gear, Main Drive
8 • JA11 Fleck 2850 Control Valve

3230 REMOTE START TIMER
ASSEMBLY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
8
8
3
3
24
24
24
23
21
25 26
27
22
61502-3230R REV A
Item No. QTY Part No. Description
1................1 ....... 13870................Housing, Timer
2................1 ....... 14265................Spring Clip
3................3 ....... 14087................Insulator
4................1 ....... 15314................Micro Switch
5................1 ....... 15320................Switch, Micro, Timer
6................2 ....... 11413 ................Screw, Pan Hd Mach, 4-40 x
1-1/8
7................1 ....... 13886................Knob, 3200
8................4 ....... 13296................Screw, Hex Wsh, 6-20 x 1/2
9................1 ....... 11999 ................Label, Button
10..............1 ....... 13018................Pinion, Idler
11..............1 ....... 18563................Idler Shaft Spring
12..............1 ....... 13017................Gear, Idler
13..............1 ....... 15055................Drive Gear
14..............1 ....... 13887................Plate, Motor Mounting
15..............1 ....... 18743-1.............Motor, 120V, 60 Hz, 1/30 RPM
1 ....... 18752-1.............Motor, 100V, 50Hz, 1/30 RPM
1 ....... 18824-1.............Motor, 23V, 50Hz, 1/30 RPM
1 ....... 18826-1.............Motor, 24V, 50Hz, 1/30 RPM
1 ....... 19659-1.............Motor, 24V, 60Hz, 1/30 RPM
1 ....... 19660-1.............Motor, 230V, 60Hz, 1/30 RPM
16..............2 ....... 13278................Screw, Sltd Fillister Hd
17..............1 ....... 15313................Label, Caution
18..............1 ....... 19210-05...........Program Wheel Assembly, 3200
20..............1 ....... 15055................Main Drive Gear
21.............17 ...... 41754................Pin, Spring, 1/16 x 5/8 Stainless
Steel, Timer
22..............1 ....... 13011 ................Cycle Actuator Arm
23..............1 ....... 13881................Bracket, Hinge Timer
24..............3 ....... 11384 ................Screw, Phil, 6-32 x 1/4 Zinc
25..............1 ....... 16336................Harness, 3230R
26..............2 ....... 40422................Nut, Wire, Tan
27..............1 ....... 15354-01...........Wire, Ground, 4”
Item No. QTY Part No. Description
Fleck 2850 Control Valve JA11 • 9

CONTROL VALVE WITH 1700 INJECTOR
ASSEMBLY
61500-2850 REV D
Item No. QTY Part No. Description
1................1 ....... 16250-01...........Valve Body, 2850, Machd
2................6 ....... 16101................Seal, 2850
3................5 ....... 16638................Spacer, 9500/2850
4................1 ....... 19606................Piston, 2850
5................1 ....... 16436................Piston, 2850
6................1 ....... 16395................End Plug Assy, 2850
1 ....... 16395-01...........End Plug Assy, 2850, Hot Water
7................1 ....... 14805................Gasket, Injector Body, 1600/1700
8................1 ....... 16455................O-ring, -347
*9 ..............1 ....... 13577................O-ring, -226
10..............1 ....... 19606................Piston, 2850,
11..............1 ....... 19300................Rod, Piston, 2850
12..............1 ....... 10909................Pin, Link
13..............1 ....... 19339................Spacer, 2850, NHWBP
14..............2 ....... 13386................Screw, Hex Hd Mach, 1/4 - 20x1
15..............1 ....... 16395-02...........End Plug Assy/2850, NHWBP
16..............1 ....... 19298-01...........Piston Assy, 2850, NHWBP,
O-ring
Not Shown
1 ....... 60366-xx ...........DLFC 1” NPT (not shown) -
specify size
1 ....... 17996................Disperser, Air, Injector
1 ....... 19608-15...........Disperser, Commercial 1 1/2”
2850/2900/9500
Optional Side Mount:
17..............1 ....... 40316................Adapter, Sidemount
18..............1 ....... 40368................O-ring, -160, Sidemount, Flange
19..............1 ....... 40372................O-ring, -142
20..............1 ....... 40310................Base, 2850/2900/3930, Rotating
21..............7 ....... 19768................Screw, Hex Hd, 3/8-16x1, Cap
18-8
22..............7 ....... 40375................Washer, Flat, 3/8, Type A,
N-SERS
* Do not use O-ring if control is side mounted.
Item No. QTY Part No. Description
10 • JA11 Fleck 2850 Control Valve

ENVIRONMENTAL POWERHEAD
ASSEMBLY
61501-2850 REV D
123
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
9
20 15
14
15
14
Item No. QTY Part No. Description
1................1 ....... 18697-13...........Backplate, Hinged
2................1 ....... 11838 ................Power Cord, 6’ Fleck
3................1 ....... 13547................Strain Relief, Cord
4................1 ....... 40400................Harness, Drive, Designer/
Enviromental
5................2 ....... 10231................Scrw, Slot Hex, 1/4-20 x 1/2
6................2 ....... 10218................Switch, Micro
7................1 ....... 10909................Pin, Connecting Rod Spring
8................1 ....... 60160-15...........Drive Cam Assy, STF, Blue, 2900
9................2 ....... 10338................Pin, Roll, 3/32 x 7/8
10..............2 ....... 14923................Screw, Pan HD Mach, 4-40 x 1
11..............1 ....... 41543................Motor, Drive, 115V/60HZ
1 ....... 41545................Motor, Drive, 230V, 50/60 Hz
1 ....... 42579................Motor, Drive, 240 VAC/DC, 50/60
Hz
12..............1 ....... 12777................Cam, Shut-off Valve
13..............1 ....... Congured ........Timer Assy, 3200 Clock
14..............7 ....... 19800................Plug (Hole Size: Dia .140)
15..............4 ....... 19801................Plug, Dia .190
16..............2 ....... 10300................Screw, Hx Wash Head, 8 x 3/8
17..............1 ....... 15806................Hole Plug, Heyco
18..............1 ....... 16493................Plug, Hole, Heyco, .88 Dia
19..............1 ....... 40306................Plug, 1.50 Hole, Dome, Heyco
20..............2 ....... 19691................Plug, .750 Dia. Hole, Flush
21..............1 ....... 10712................Fitting, Brine Valve
22..............1 ....... 10269................Nut, Jam, 3/4-16
Item No. QTY Part No. Description
Fleck 2850 Control Valve JA11 • 11

MANUALPOWERHEADASSEMBLY
Item No. QTY Part No. Description
1................1 ....... 12593................Backplate, Manual
2................1 ....... 12592................Bracket, Lever Position
3................1 ....... 12596................Screw, Spec Mach, 1/4 - 20 x 1/2
4................1 ....... 12707................Washer, Spring
6................1 ....... 11235 ................Nut, Hex, 1/4 - 20, Mach Screw,
Zinc
7................1 ....... 12594................Lever, Valve Position
8................2 ....... 10231................Screw, Slot Hex, 1/4 - 20 x 1/2
18-8 SS
9................1 ....... 60224-32...........Cover Assy, Manual, Filter
..................1 ....... 60224-33...........Cover Assy, Manual, Softener
11..............4 ....... 10300................Screw, Slot Hex Wsh, 8-18 x 3/8
Type “B” RC44-47
Not Shown:
1 ....... 10909................Pin, Link
60409 Rev A
12 • JA11 Fleck 2850 Control Valve

1600 SERIES BRINE SYSTEM
Item No. QTY Part No. Description
1................2 ....... 10332................Fitting, Insert, 3/8
2................1 ....... 12767................Screen, Brine
3................1 ....... 10328................Fitting, Elbow, 90 Deg. 1/4 PT x
3/8Tube
4................3 ....... 10329................Fitting, Tube, 3/8 Nut, Brass
5................3 ....... 10330................Fitting, Sleeve, 3/8 Celcon
6................1 ....... 16508................Tube, Brine, 1600, PVC
1 ....... 16508-01...........Tube, Brine Valve, 2850/2900s
1 ....... 12774................Tube, Brine Valve, 1500
1 ....... 40027................Tube, Brine Valve, 2510
1 ....... 15221................Tube, Brine Valve, 2750/2900
1 ....... 42184................Tube, Brine Valve, 2850s
1 ....... 41683* ..............Tube, Brine Valve, UF,
1600/1650
7................1 ....... 10250................Ring, Retaining
8................1 ....... 11749 ................Guide, Brine Valve Stem
9................1 ....... 10249................Spring, Brine Valve
10..............1 ....... 12550................Quad Ring, -009
11..............1 ....... 12748................Brine Valve Body Assy, 1600 w/
Quad Ring
60029 Rev C
12..............1 ....... 12552-02...........Brine Valve Stem, 1600, with
seat
13..............1 ....... 12626................Seat, Brine Valve
14..............1 ....... 11982 ................O-ring, -016
15..............1 ....... 60020-25...........BLFC, .25 GPM, 1600
1 ....... 60020-50...........BLFC, .50 GPM, 1600
1 ....... 60020-100.........BLFC, 1.0 GPM, 1600
16..............2 ....... 10692................Screw, Slot Hex Hd, 10 - 24X
18-8 Stainless Steel
17..............1 ....... 11893 ................Cap, Injector, SS
18..............1 ....... 10229................Gasket, Injector Cap, 1600
19..............1 ....... 10227................Screen, Injector
20..............1 ....... 10913-xx ...........Nozzle, Injector, -xx is for injector
size
21..............1 ....... 10914-xx ...........Throat, Injector, -xx is for injector
size
22..............1 ....... 17776................Body, Injector, 1600
1 ....... 17776-02* .........Body, Injector, 1600 Upow
23..............1 ....... 16221................Disperser, Air
24..............1 ....... 14805................Gasket, Injector Body, 1600/1700
*Upow Only
Item No. QTY Part No. Description
Fleck 2850 Control Valve JA11 • 13

1650 BRINE SYSTEM ASSEMBLY
12
3
4
5
6
7
8
9
10
11
12
13
14
15
29
25
26
27
28
3
3
60011 Rev D
Item No. QTY Part No. Description
1................1 ....... 10329................Fitting, Tube, 3/8 Nut, Brass
2................1 ....... 10330................Fitting, Sleeve, 3/8 Celcon
3................3 ....... 10332................Fitting, Insert, 3/8
4................1 ....... 12767................Screen, Brine
5................1 ....... 10328................Fitting, Elbow, 90 Deg 1/4 NPT x
3/8T
6................1 ....... 17884................Brine Valve Body Assy, 1650
7................1 ....... 10249................Spring, Brine Valve
8................1 ....... 10250................Ring, Retaining
9................1 ....... 17906................Guide, Brine Valve Stem
10..............1 ....... 19625................Nut Assy, 3/8”, Plastic
11..............1 ....... 12552-02...........Brine Valve Stem, 1600
12..............1 ....... 12626................Seat, Brine Valve
13..............1 ....... 16924................O-ring, -018
14..............1 ....... 60010-25...........BLFC, 1650, .25 GPM, Plastic
1 ....... 60010-50...........BLFC, 1650, .50 GPM, Plastic
1 ....... 60010-100.........BLFC, 1650, 1.0 GPM, Plastic
15..............1 ....... 19625................Nut Assy, 3/8”, Plastic
16..............2 ....... 10692................Screw, Slot Hex Hd, 10 - 24X
18-8 Stainless Steel
17..............1 ....... 11893 ................Cap, Injector, Stainless Steel
18..............1 ....... 10229................Gasket, Injector Cap, 1600
19..............1 ....... 10227................Screen, Injector
20..............1 ....... 10913-xx ...........Nozzle, Injector, -xx is for injector
size
21..............1 ....... 10914-xx ...........Throat, Injector, -xx is for injector
size
22..............1 ....... 17776................Body, Injector, 1600
1 ....... 17776-02* .........Body, Injector, 1600 Upow
23..............1 ....... 16221................Disperser, Air
24..............1 ....... 14805................Gasket, Injector Body, 1600/1700
25..............1 ....... 12098................Retainer, Flow Control
26..............1 ....... 12095................Washer, Flow Control .50 GPM
1 ....... 12094................Washer, Flow Control .25 GPM
1 ....... 12097................Washer, Flow Control 1.0 GPM
27..............1 ....... 12550................Quad Ring -009
1 ....... 12550-01...........Quad Ring -009 560CD
28..............1 ....... 17908................Sleeve, Brine Valve Stem
29..............1 ....... 16508-01...........Tube, Brine Valve, 2850/1600
1 ....... 40027................Tube, Brine Valve, 2510
1 ....... 42184................Tube, Brine Valve, 2850s
1 ....... 12774................Tube, Brine Valve, 1500
1 ....... 15221................Tube, Brine Valve, 2750
1 ....... 41683* ..............Tube, Brine Valve, UF,
1600/1650
*Upow Only
Item No. QTY Part No. Description
14 • JA11 Fleck 2850 Control Valve

1700 BRINE SYSTEM ASSEMBLY
60034 Rev D
Item No. QTY Part No. Description
1................1 ....... 14792................Plug, End, Brine Valve
2................1 ....... 13201................Quad Ring, -020
3................1 ....... 12085................Washer, Flow, 1.2 GPM
1 ....... 12086................Washer, Flow, 1.5 GPM
1 ....... 12087................Washer, Flow, 2.0 GPM
1 ....... 12088................Washer, Flow, 2.4 GPM
1 ....... 12089................Washer, Flow, 3.0 GPM
1 ....... 12090................Washer, Flow, 3.5 GPM
1 ....... 12091................Washer, Flow, 4.0 GPM
1 ....... 12092................Washer, Flow, 5.0 GPM
4................1 ....... 14785................Retainer, Flow Control
5................3 ....... 14811 ................O-ring, -210, 560CD, Brine
6................1 ....... 14798................Spacer, 1700, Brine
7................1 ....... 14795................Piston, Brine Valve
8................1 ....... 14797................Brine Valve Stem
9................1 ....... 14790................Brine Valve Body
10..............1 ....... 12550................Quad Ring, -009
11..............1 ....... 15310................Spring, Brine Valve
12..............1 ....... 10250................Retaining Ring
13..............1 ....... 15517................Guide, Stem
14..............1 ....... 15415................Fitting, Insert, 1/2”, Tube
15..............3 ....... 15414................Nut, 2900, w/Sleeve
16..............1 ....... 15413................Fitting, Elbow, Male, 1/2T x 3/8
Item No. QTY Part No. Description
NPT
17..............1 ....... 15416................Tube, Brine, 2900/2750
1 ....... 16460................ Tube, Brine, 2850/2900s
1 ....... 41447* ..............Tube, Brine, 2900s, U/F
1 ....... 42183................ Tube, Brine, 1700, 2850s
20..............1 ....... 14805................Gasket, Injector Body 1600/1700
21..............1 ....... 17777................Body, Injector, 1700
1 ....... 17777-02* .........Body, Injector, 1700 U/F
22..............1 ....... 14802-xxc .........Throat, Injector, -xxc is for
Injector Size
24........................ 14801-xxc .........Nozzle, Injection, -xxc is for
Injector Size
25..............1 ....... 10229................Gasket, Injector Cap, 1600
26..............1 ....... 11893 ................Cap, Injector, Stainless Steel
1 ....... 10228................Cap, Injector
27..............2 ....... 14804................Screw, Hex Hd Mach, 10 - 24 x
2-3/4” 18-8 Stainless Steel
Not Shown:
1 ....... 16974................Fitting, Plastic, Female, 3/4 x 3/4
Slip
1 ....... 17996................Disperser, Air, Injector
*Upow Only
NOTE:Itemnumber26(11893)isusedoninjectorsizes2
through5C.Partnumber10228isusedoninjector
sizes 6C.
Fleck 2850 Control Valve JA11 • 15

Item No. QTY Part No. Description
1................1 ....... 41202................Brine Valve, 1700, Plastic, Top
2................1 ....... 14785-01...........Retainer, Flow Control
3................1 ....... 14811 ................O-Ring, -210, 560CD, Brine
4................1 ....... 14798................Spacer, 1700, Brine
5................1 ....... 14795................Piston, Brine Valve
6................1 ....... 41203................Stem, Brine, 1710, Plastic, 2900
7................1 ....... 41201................Brine Valve, 1700, Plastic,
Bottom
8................5 ....... 17908................Sleeve, Brine Valve Stem
9................1 ....... 12550................Quad Ring, -009
10..............3 ....... 41547................O-Ring, 2mmx35mm
11..............2 ....... 15310................Spring, Brine Valve
12..............2 ....... 10250................Ring, Retaining
13..............1 ....... 17906................Guide, Brine Valve Stem
14..............2 ....... 14202-01...........Screw, Hex Wsh Mach, 8-32 X
5/16 18-8 Stainless Steel
15..............2 ....... 41056................Nut Assembly, 1/2” Plastic
18..............1 ....... 15414................Nut, 2900, w/Sleeve
19..............1 ....... 15415................Fitting, Insert, 1/2”, Tube
1710 BRINE SYSTEM ASSEMBLY
60604 Rev F
20..............1 ....... 16460................Tube, Brine, 2850, 2900s
1 ....... 42183................Tube, Brine, 2850s
1 ....... 15416................Tube, Brine, 2900/2750
1 ....... 41447................Tube, Brine, 2900s U/F
21..............1 ....... 19925................Gasket, Injector Body, 1700
22..............1 ....... 17777................Body, Injector, 1700
23..............1 ....... 14802-xxc .........Throat, Injector, -xxc is Injector
Size
25..............1 ....... 14801-xxc .........Nozzle, Injector, -xxc is Injector
Size
26..............1 ....... 10229................Gasket, Injector Cap, 1600
27..............1 ....... 10228................Cap, Injector
28..............2 ....... 14804................Screw, Hex Head Mach, 10 - 24
x 2-3/4 18-8 Stainless Steel
29..............1 ....... 15413................Fitting, Elbow, Male, 1/2T X
3/8NPT
Not Shown
1 ....... 19151................Washer, Flow, 1.0 Gpm
Item No. QTY Part No. Description
16 • JA11 Fleck 2850 Control Valve

1600 SERVICE VALVE OPERATOR
ASSEMBLY(OLDSTYLE)
Item No. QTY Part No. Description
1................1 ....... 11749 ................Guide, Brine Valve Stem
2................1 ....... 10250................Ring, Retaining
3................1 ....... 10249................Spring, Brine Valve
4................1 ....... 12550................Quad Ring, -009
5................1 ....... 10785................SVO Body Assy Brass Valves
6................1 ....... 12552-02...........Brine Valve Stem, 1600, w/Seat
7................1 ....... 12626................Seat, Brine Valve
8................3 ....... 10332................Fitting, Insert, 3/8
9................3 ....... 10330................Fitting, Sleeve, 3/8 Celcon
10..............3 ....... 10329................Fitting, Tube, 3/8 Nut, Brass
11..............1 ....... 10331................Fitting, Compression, 1/4” x 3/8”
12..............1 ....... 60150................Service Valve Operator, Assy,
1600, Old Style, Complete
60150 Rev A
12
Fleck 2850 Control Valve JA11 • 17

1" METER ASSEMBLY
Item No. QTY Part No. Description
1................4 ....... 12112 ................Screw, Slotted Hex Head, #10 -
24 x .50
2................1 ....... 14038................Cap, Meter, STD Range, Plastic
3................1 ....... 13847................O-ring, -137
4................1 ....... 13509................Impeller, Meter
1 ....... 13509-01...........Impeller, Celcon, Hot Water
5................1 ....... 13882................Post, Meter Impeller
6................1 ....... 14959................Body, Meter, 27550
1 ....... 60628NP...........Meter Assy, 1”, NP
........ 14959................Body, Meter, 2750
........ 14961................Fitting, Nipple, 1”, Quick Connect
........ 14962................Nut, 1” Meter, Quick Connect
7................1 ....... 14960................Flow Straightener
8................1 ....... 13287................O-ring, 123
12..............1 ....... 15150................Meter Cap Assy, Ext, Range,
Plastic
13..............1 ....... 13847................O-ring, -137
Not Shown
1 ....... 15218................Meter Cap Assy, STD Range,
Brass, Hot Water
1 ....... 15237................Meter Cap Assy, EXT Range,
Brass, Hot Water
1
2
3
4
5
6
7
8
12
13
6
660391 Rev D
18 • JA11 Fleck 2850 Control Valve

1-1/2" METER ASSEMBLY
Item No. QTY Part No. Description
1................1 ....... 17569................Body, Meter, 2850/9500
2................1 ....... 13882................Post, Meter Impeller
3................1 ....... 13509................Impeller, Meter
1 ....... 13509-01...........Impeller, Celcon, Hot Water
4................1 ....... 13847................O-Ring, -137, Std/560CD, Meter
5A .............1 ....... 14038................Meter Cap Assy, STD Range,
Plastic
5B .............1 ....... 15150................Meter Cap Assy, Ext Range,
Plastic
6................4 ....... 12112 ................Screw, Hex Hd Mach, 10-24 x
1/2 18-8 Stainless Steel
7................1 ....... 17542................Flow Straightener, 1-1/2”
8................1 ....... 12733................O-Ring, -132
9................1 ....... 17544................Fitting, 1-1/2” Quick Connector
10..............1 ....... 17543................Nut, 1-1/2”, Q/C
Not Shown
1 ....... 17790................Sleeve, Meter, 1 1/2” x 1”
1 ....... 15218................Meter Cap Assy, STD Range,
Brass, Hot Water
1 ....... 15237................Meter Cap Assy, EXT Range,
Brass, Hot Water
1
2
3
4
6
789
10
5A
5B
60610 Rev C
Fleck 2850 Control Valve JA11 • 19

SAFETY BRINE VALVE 2300
Item No. QTY Part No. Description
1................1 ....... 10328................Fitting, Elbow, 90 Deg.
2................2 ....... 10330................Fitting, Sleeve, 3/8 Celcon
3................2 ....... 10329................Fitting, Tube, 3/8 Nut, Brass
4................2 ....... 10332................Fitting, Insert, 3/8
5................1 ....... 10138................Ball, 3/8" Brass
6................1 ....... 11566 ................Ball Stop, Slow-ll
7................1 ....... 10186................Nut, Hex, 10-32 Nylon
8................1 ....... 11942 ................Brine Tank Safety Valve Body
9................1 ....... 10185................Screw, Stud, 10-32 x 5/8
10..............1 ....... 10670................Retainer, Safety Brine Valve
11..............1 ....... 10671................Seat, Safety Brine Valve
12..............1 ....... 10675................Diaphragm, Safety Brine Valve
13..............1 ....... 10676................Rod, Actuator
1 ....... 10676NP...........Rod, Actuator, NP
14..............1 ....... 16895................Bag, Poly 7" x 8"
15..............1 ....... 13531................Cardboard, A13631
2
4
1
6
11
7
3
3
4
2
5
BR60027-FFA
12
10
13 9
BR60027-FFS
3
2
4
1
6
5
7
11
4
2
3
10
13
8
8
9
12
20 • JA11 Fleck 2850 Control Valve