Pentair Pool Products Hydromatic H3HX Series Manual

SUBMERSIBLE PUMP WITH
HAZARDOUS LOCATION
MOTOR END
Model H3HX (Class I, Division 1, Groups C & D): FM
06/10
Item # E-03-487
Part # 5625-487-1
NOTE! To the installer: Please make sure
you provide this manual to the owner of
the equipment or to the responsible party
who maintains the system.
Installation and Service Manual
For use with product
built with USEM motor.
(Hazardous Location
Motor End)

2
Thank you for purchasing your
Hydromatic®pump. To help
ensure years of trouble-free
operation, please read the
following manual carefully.
Before Operation:
Read the following instructions
carefully. Reasonable care and
safe methods should be practiced.
Check local codes and
requirements before installation.
Attention:
This manual contains important
information for the safe use of
this product. Read this manual
completely before using this
product and refer to it often for
continued safe product use.
DO NOT THROW AWAY OR
LOSE THIS MANUAL. Keep it
in a safe place so that you may
refer to it often.
Unpacking Pump:
Remove pump from carton. When
unpacking unit, check for
concealed damage. Claims for
damage must be made at the
receiving end through the delivery
carrier. Damage cannot be
processed from the factory.
WARNING: Before handling
these pumps and controls,
always disconnect the power
first. Do not smoke or use
sparkable electrical devices or
flames in a septic (gaseous) or
possible septic sump.
Pump:
The hazardous location
submersible pump family was
designed in accordance with
requirements for hazardous
locations. These pumps, connected
properly, will provide years of
trouble-free service. If servicing is
required, the repair should be
done by a Hydromatic approved
service center.
Pumps in Storage or Not
Operating:
Pumps with carbon ceramic seals
must have impellers manually
rotated (6 revolutions) after
setting non-operational for 3
months or longer and prior to
electrical start-up.
Pumps with tungsten carbide seals
must have impellers manually
rotated (6 revolutions) after
setting non-operational for 3
weeks or longer and prior to
electrical start-up.
Seal Failure Probes:
All hazardous location
submersible pumps have two
factory installed moisture
detectors (seal failure probes).
They are in a normally open series
circuit, in the seal chamber. Under
normal operating conditions, the
circuit remains open. If the lower
seal leaks and moisture enters this
chamber, the moisture would
settle to the bottom of the
chamber and will complete the
circuit between the moisture
detectors.
This circuit must be connected
to a sensing unit and signaling
device. This is supplied in a
Hydromatic built control panel.
NOTE: Failure to install such a
device negates all warranties by
Hydromatic Pump.
General
Information
Heat Sensors:
All motors in this family have
heat sensors on or embedded in
the motor winding to detect
excessive heat. This prevents
damage to the motor. If sensor
trips due to excessive winding
temperature, starter in panel
breaks power to the pump. Once
sensor resets, the starter is
automatically reset for FM for
continued operation of the pump.
This circuitry is supplied in a
Hydromatic control panel.
The sensors are set to trip at
120°C (248°F).
NOTE: Failure to install such
circuitry would negate FM
approvals and all warranties by
Hydromatic Pump.
Power Cords:
The power cord and heat sensor
seal failure cord are potted into
the connection box cap. The cords
must not be spliced.
NOTE: Each cable has a green
lead. This is the ground
wire and must be grounded
properly per NEC and/or
local codes. Cords should be
inspected for abnormal wear
and replaced accordingly.
Overload Heaters:
If the Hydromatic electrical panel
is not used, starters with
3 leg overload relay must be
supplied on 3 phase pumps. Each
leg is to have an identical heater
sized in accordance with the
nameplate amps on the motor
housing. The amp draw on these
submersible motors is slightly
higher than a corresponding
horsepower surface motor, so
heaters must be sized by the
nameplate rating.

Single phase pumps with capacitor
start have a run and a start winding
each drawing a different current.
To adequately protect these
windings with the appropriate
heaters, consult the factory.
NOTE: Red lead is always
start winding of pump using
single phase.
not connect the power until after
this test.
Clean all trash and sticks from
sump and connect pump to piping.
A check valve must be installed
on each pump. A gate or plug
valve in each pump discharge is
highly recommended. This valve
should be installed on the
discharge side of the check valve
so if necessary to service the
check valve, the line pressure can
be cut off. Single pump systems
are sometimes installed without a
check valve where it is desirable
to self-drain the discharge line to
prevent freezing. This can be done
only with short discharge lines;
otherwise water will return to the
sump and cause short cycling
of the pump.
Making Electrical Connections:
All electrical wiring must be in
accordance with local code, and
only qualified electricians should
make the installations. Complete
wiring diagrams are included for
use in making the installation.
All wires should be checked
for shorts to ground with an
ohmmeter or Megger after the
connections are made. This is
important, as one grounded wire
can cause considerable trouble.
IMPORTANT: If equipment
is not properly wired and
protected as recommended,
Hydromatic warranty is void.
See Page 5.
Heat Sensor and Seal Failure
Connections:
If a Hydromatic control panel
is used, terminal blocks are
provided for heat sensor, seal
failure connections (See Panel
Schematic). If a control panel
is supplied by others, it must
allow heat sensor and seal
failure terminations.
Pump
Operations
Starting System:
1. Double check all wire
connections.
2. Turn pumps to Off position on
H-O-A switches.
3. Turn on breakers.
4A.When using single phase
pumps, make sure red pump
lead is connected to capacitor
circuit, connect amprobe to
pump power cord and turn
pump on. Pump will show high
amp draw momentarily, then
as pump comes off start
wirings, amps will drop to
normal nameplate amps.
4B.When using three phase
pumps (230/460/575), turn
H-O-A switch to Hand
position on one pump and
notice operation. If pump is
noisy and vibrates, rotation is
wrong. To change rotation,
interchange any two line leads
to pump. Do not interchange
main incoming lines. Check
rotation of all pumps in this
same manner.
5. Now set both H-O-A switches
to Auto position and allow
water to rise in sump until one
pump starts. Allow pump to
operate until the level drops
to turn-off point.
6. Allow sump level to rise to
start other pump(s). Notice run
lights to panel. Pumps should
alternate on each successive
cycle of operation.
7. Turn both H-O-A switches
to Off position and allow sump
to fill to the override control
level(s).
Pump
Installation
Installing Sump Level Controls
Float Controls:
In either simplex, duplex or
triplex systems the lower or
turn-off control is to be set to
maintain a minimum level in the
sump. This level shall be no more
than 31⁄4" from the top of the
motor housing down to the
surface of the sewage.
The second or turn-on control is
set above the lower turn-off
control. The exact distance
between the two floats must be a
compromise between a frequent
pumping cycle (10 starts per hour
max.) to control septicity, solids
and a slower cycle for energy
economy. This distance should be
determined by the engineer or
consulting engineer depending on
the conditions of the application.
For installation of Hydromatic
supplied level controls refer to
your system’s installation and
service manual.
Installing Pump in Sump:
Before installing pump in sump,
lay it on side and rotate impeller.
Impeller may be slightly stuck
due to factory test water so it must
be broken loose with small bar or
screwdriver in edge of vanes. The
impeller should turn freely. Do
3

4
5
WHITE
BLACK
PINK
L1
L3
A B
120 VAC
FUSE
M
TYPICAL THREE PHASE
MOTOR CONNECTIONS
O/L
O/L
L2
O/L
FUSES
GREEN
RED
WHITE
BLACK PUMP MOTOR
FE
RED
330K
DC
GREEN
HEAT SENSORS
120 VAC, 5A
SEAL PROBES
300 VAC, 20 MA
POWER
CORD CONTROL
CORD SEE TYPICAL CONTROL
CIRCUITRY BELOW
WHITE
BLACK
PINK
L1
A B
120 VAC
M
TYPICAL FM ONLY SCHEMATICS
TYPICAL SINGLE PHASE
MOTOR CONNECTIONS
O/L
O/L
L2
FUSES
GREEN
RED
BLACK
WHITE PUMP MOTOR
FE
RED
330K
DC
GREEN
HEAT SENSORS
120 VAC, 5A
SEAL PROBES
300 VAC, 20 MA
POWER
CORD CONTROL
CORD SEE TYPICAL CONTROL
CIRCUITRY BELOW
CRS
RUN
CAPACITOR
CRS
START
CAPACITOR
CAPACITOR
PACK PANEL
M
RUN
LIGHT
SEAL
FAILURE
INDICATOR
DC
TO SEAL PROBES
IN PUMP MOTOR
SEAL
FAILURE
RELAY
LEVEL
CONTROL
CIRCUITRY
HOA
H
A
R
OVERLOADS
CAPACITORS AND/OR CONTROLS SHOULD BE LOCATED OUTSIDE
HAZARDOUS AREA AND ENCLOSED IN AN APPROPRIATE ENCLOSURE.
NOTE:
TYPICAL
CONTROL
CIRCUITRY
SEE TYPICAL
CONTROL CIRCUITRY
BELOW
DUAL VOLTAGE
3 PHASE MOTOR WIRING
230V 3ø 460V 3ø
GREEN GREEN
R
(L3)
W
(L2)
BL
(L1)
R
(L3)
W
(L2)
BL
(L1)
12 3
78 9
45 6
12 3
78 9
45 6

5
Pump
Operations
8. Turn switches to Auto position,
and pumps should start and
operate together until level
drops to turn-off point.
9. Repeat this operation cycle
several times before leaving
the job.
10.Check voltage when pumps
are operating, and check the
amp draw of each pump.
Check amps on each wire as
sometimes a high leg will
exist. One leg can be
somewhat higher by 5 to 10
percent without causing trouble.
For excessive amp draw on
one leg, the electric utility
company should be consulted.
WARNING: Before handling
these pumps and controls, always
disconnect the power first.
Do not smoke or use sparkable
electrical devices or flames in a
septic (gaseous) or possible
septic sump.
Field Service on Hydromatic
Hazardous Location Pumps:
If a Hydromatic hazardous
location pump is used in a
hazardous location the pump must
be returned to the factory for
service. This will ensure the
integrity of the hazardous location
rating of the pump and comply
with our warranty requirements.
Pumps out of warranty and not
used in a hazardous location can
be field serviced by any reputable
serviceman. When any field
servicing is performed on a pump,
the following instructions should
be followed carefully.
Disconnecting Pump Cords:
If a Hydromatic hazardous
location pump is to be removed
from its location, one of two ways
may be used to disconnect the
pump cords from the rest of the
system.
Pump cords may be disconnected
at control panel (on sump mounted
control panels) and cord assembly
taken with pump.
CAUTION: If cord openings
from sump to control panel are
open, gases from sump could
enter panel and an explosive
condition could exist.
Pump cords may be disconnected
at pump by removing the cord and
cap assembly, unplugging sensor
wires, and removing wire nuts.
After removal from pump,
reinstall wire nuts in cord and cap
assembly and install protective
cover.
CAUTION: Do not reconnect
power to a cord and cap
assembly while removing from
pump.
Replacing Cords:
The power cord and heat
sensor - seal failure cord is potted
into the connection box cap,
forming the cord and cap
assembly.
If cords require replacement due
to damage or cords being too
short, cord and cap assembly
must be replaced as a complete
assembly available from factory.
1. Remove cord and cap
assembly from connection
box.
2. Disconnect wires taking note
of color/number coding.
3. Connect wires of new cord
and cap assembly in the same
manner as the old one was
removed.
4. Check for moisture and
dryout.
5. Reinstall cord and cap assembly
on connection box taking care
not to pinch wires.
6. Check pump for proper
rotation before returning to
normal service.
Replacing Stator:
If motor winding is burned or
shorted, it can be rewound or
replaced with new factory wound
stator. Refer to sectional drawing
of pump and motor, and use the
following steps to remove and
replace stator.
As the motors are oil filled, no
lubrication or other maintenance
is required.
If the heat sensor and seal failure
are hooked up properly, no
attention is necessary as long as
the seal failure indicator light
doesn’t come on. To ensure
continuity of the seal sensor leads,
a test light is provided on
intrinsically safe Hydromatic
panels as standard equipment.
Pump should be checked every
quarter for corrosion and wear.
Servicing Instructions:
IMPORTANT: Read all
directions before replacing
any parts.
Pump
Maintenance

6
Pump
Maintenance
1. If only the stator is damaged, it
may not be necessary to
completely dismantle pump as
stator and housing can be lifted
from pump without disturbing
seals or bearings.
2. Drain all oil from upper housing.
Remove drain plug in bottom
of bearing housing, and
remove connection box to
allow air to enter.
3. When connection box is lifted
off, connection wires to motor
will be exposed. These wires
are tagged with a metal
marker giving wire number.
Disconnect wires and remove
connection box.
4. After chamber is drained,
remove hold-down bolts on
motor housing and lift off. Use
care in lifting as the seal failure
connecting wire must be
disconnected before housing is
completely removed. See
sectional drawing.
5. The stator is held in the
housing with a bolted-in
retaining ring and prevented
from rotating bolt.
6. Remove the retaining ring and
socket head cap screw.
7. After ring is removed, turn
housing upright and bump on
hardwood block. This should
jar the stator loose and allow it
to drop out.
8. Thoroughly clean housing
before replacing new stator.
Replace stator and make all
wire connections to connection
box before replacing housing
on pump. See motor lead
connection drawing. This is
important as leads must
be tucked behind the windings
by using hands up through
rotor core.
IMPORTANT: Use only butt
connections on the wires.
Do not tape leads as oil will
deteriorate the tape and cause
damage to stator and bearings.
9. Check top bearing. If the bearing
is clean and does not turn
rough, bearings can be reused.
If bearings are damaged with
dirt or heat, they must
be replaced. See additional
instructions on replacing seals
and bearings.
10.Replace stator housing onto
seal chamber and bolt in place.
Be sure seal failure wires are
connected before housing is
assembled.
Be sure O-ring seal has been
replaced. If O-ring is nicked or
cut, replace with new ring.
This applies to all O-rings used
in assembly.
11.After all leads are reconnected
in the connection box, make a
high voltage ground test on
each wire. The only wire that
should show ground is the
green power lead and the
ground head in the auxiliary
control cable.
12.For safety, complete pump
should be air checked under
water for leaks.
Install air valve in plug opening
of motor housing and charge
housing with about 10 psi
of air. Be sure air is dry. Do
not use air line where water
may be trapped in the line.
Submerge complete unit under
water and check for leaks.
If seals were okay, refill seal
chamber with oil. Lay pump
on side for this oil filling with
oil fill hole upright. Do not
completely fill; leave oil about
1" below plug hole. Use only
Hydromatic submersible oil or
high grade transformer oil in
this chamber. Replace plug;
use Permatex on threads.
13.Refill motor chamber with
oil through connection box
opening. Use high grade,
non-synthetic transformer
oil or Hydromatic special
submersible oil. Fill housing
until oil covers top of the
windings. Leave air space in
top for expansion.
NOTE: Oil must cover top
of stator.
Replacing Seals and Bearings:
1. Drain all oil from motor
chamber and seal chamber
as described.
2. Remove motor housing as
described in replacing stator.
3. Remove bolts that hold
bearing housing to volute. Lift
bearing housing and rotating
unit off and set assembly on its
side. Remove socket head
screw and washer at the
impeller end of the shaft.
Holding the shaft stationary,
remove the impeller from the
shaft by tapping the end of the
impeller blades.
4. To remove seal plate, take out
the socket head screws and
using screws in back-off
holes, pry plate loose. This
will also force seal off if not
already removed.
5. Remove snap ring. Pull seal
if it is free. If not free, it
can be forced off when shaft
is removed.
5A.The flame ring must be
removed. It is recommended
Hydromatic Kit #51700-900-7

7
be used to ease its removal.
This kit will include a pusher
to reassemble in replacement
of flame ring.
6. Set seal housing in upright
position and bump end of shaft
on hardwood block. This will
push the bearing from the
housing and will force upper
seal from shaft.
7. Use bearing puller to remove
bearings. Replace with new
bearings. Press only on inner
face of bearing when replacing.
Pressing on outer face can
damage the bearing. Bearings
are standard size that can be
obtained from any bearing
supply house or can be obtained
from Hydromatic factory.
8. IMPORTANT: Do not use
any of the old seal parts.
Replace with all new seals.
NOTE: Any time seal is
disturbed, replace seal.
9. Thoroughly clean all castings
before replacing seals. One
grain of dirt between the seal
faces can cause failure.
10.Examine all O-rings for nicks
before reusing.
11.Use Locktite (red) on socket
head locking screw in end of
shaft.
12.Before refilling chamber with
oil, air test as described in
replacing stator.
13.Refill both chambers with oil,
as described in replacing stator.
14.Always check all leads with
high voltage or with Megger
for grounds before operating
the pump.
15.Check pump for proper
rotation before returning to
normal service.
Pump
Notes
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8
ORDERING REPLACEMENT PARTS: Product improvements are made from time to time. The latest part design will be furnished
as long as it is interchangeable with the old part.When ordering replacement parts, always furnish the following information: (1)
pump serial number, (2) pump model and size, (3) part description, (4) part number, (5) impeller diameter (if ordering impeller),
(6) quantity required, and (7) shipping instructions.
H3HX
Parts List
A2 150-036-1 O-RING 1/8 x 5.234 ID #2-252 1
A3 150-024-1 O-RING 1/8 x 6.734 ID #2-261 2
A4 239-037-1 SCREW – HHC 1/2 – 13UNC 4
A5 65-033-1 BEARING – BALL 1
A6 8346-003-3 KEY 3/8 x 1/4 1
A100 6573-002-1 NUT – EYE 1-1/4" ID 2
A101 1032-002-1 NUT – HEX 3/8 – 16 STL 2
A102 150-019-1 O-RING 1/8 x 6.734 ID #2-261 1
A103 1027-010-1 STUD – 3/8" x 2-1/4" LG 2
A104 19101A052 SCREW – HHC 1/2 – 13UNC x 1-1/4 4
A105 10898-000-1 CONNECTOR – ELEC 4
A106 9176-000-1 SLEEVE – WIRE 5/8 6 FT
A107 975-019-1 SNAP RING 1
A108 10571-000-2 HOUSING – MOTOR 1
A109 10900-002-5 SEAL SENSOR ASSY 1
A110 11067-000-1 LUBRICANT – OIL 0.09
A111 10754-000-2 PLATE – SEAL 1
A112 10901-000-1 SEAL FAILURE PROBE 2
A113 19101A021 SCREW – HHC 3/8 – 16UNC x 1-1/2 4
A114 10744-000-2 HOUSING – BEARING 1
A115 10902-000-1 WIRE – SAFETY 1 EX
A116 924-011-1 PLUG – PIPE 1/2 2
A117 150-031-1 O-RING 1/8 x 3.984 ID #2-242 1
A119 105-014034-263 SCREW – CAP (HEX SOC.) 4
A120 10782-002-3 RING – LABYRINTH 1
A121 975-019-1 RING – RETAIN. (EXT) 1
A122 178-008-1 SCREW – CAP (HEX SOC.) 4
A123 7074-000-3 RING – RETAINING STATOR 1
A124 65-027-1 BEARING – BALL 1
A125 64-007-1 SPRING – BEARING ADJ. 2
A126 11065-001-3 SCREEN – 2.62 DIA. 1
A127 19101A017 SCREW – HHC 3/8 – 16UNC x 1-1/2 4
A128 517-003-1 SCREW – CAP (HEX SOC.) 2
A129 10300-060-1 CORD – WAXED 1
A130 24709110000 OIL – PARAFFINIC 2.0 GAL
Ref. Part Part
No. No. Description Qty.
A131 13425-034-1 NAMEPLATE 1
A132 4580-001-1 SCREW – DRIVE 4
C1 11049-001-1 Carbon Ceramic / Buna-n 1
11049-001-1 Tungsten Carbide / Buna-n
C2 8100-000-4 Carbon Ceramic / Buna-n 1
8100-002-4 Tungsten Carbide / Buna-n
D1 150-047-1 O-RING 1/8 x 9.984 ID #2-274 1
D2 568-002-1 SCREW – CAP 1
D3 8023-000-1 WASHER – IMPELLER SST 1
D4 15154-001-5 VOLUTE 1
D5 13772-000-3 SPACER 1
1 15146-010-2 IMPELLER, 7.5" 1
15146-007-2 IMPELLER, 8.25"
15146-003-2 IMPELLER, 9.25"
15146-000-2 IMPELLER, 10"
Ref. Part Part
No. No. Description Qty.
Ref. Part Part
No. No. Description Qty.
PUMP PUMP V/Ø/RPM Connection Rotor/ Stator Connector – box Spacer Connector – Connector –
DESCRIPTION PART # HP Box (B1) Shaft Assy (B2) (B3) to cord cap (B4) (B5) Wire (B6) Butt (B7)
H3HX500BC 52751-011-7 5 200/1/1750 11408-000-5 14142-016-5 14142-201-1 2494-000-1(3) 736-006-1 - 11675-000-1(3)
H3HX500CC 52751-012-7 5 230/1/1750 11408-000-5 14142-016-5 14142-001-1 2494-000-1(3) 736-006-1 - 11675-000-1(3)
H3HX750CC 52751-001-7 7.5 230/1/1750 11408-000-5 14144-016-5 14144-001-1 2494-000-1(3) - - 11691-000-1(3)
H3HX500DC 52751-013-7 5–7.5 200/3/1750 11408-000-5 14139-016-5 14140-203-1 2494-000-1(3) 736-006-1 2493-000-1(3) 11675-000-1(3)
H3HX750DC 52751-002-7 5–7.5 200/3/1750 11408-000-5 14139-016-5 14140-203-1 2494-000-1(3) 736-006-1 2493-000-1(3) 11675-000-1(3)
H3HX500EC 52751-014-7 5–7.5 230/3/1750 11408-001-5 14139-016-5 14140-003-1 2494-000-1(3) 736-006-1 2493-000-1(1) 11675-000-1(9)
H3HX750EC 52751-003-7 5–7.5 230/3/1750 11408-001-5 14139-016-5 14140-003-1 2494-000-1(3) 736-006-1 2493-000-1(1) 11675-000-1(9)
H3HX500FC 52751-015-7 5–7.5 460/3/1750 11408-001-5 14139-016-5 14140-003-1 2494-000-1(3) 736-006-1 2493-000-1(3) 11675-000-1(9)
H3HX750FC 52751-017-7 5–7.5 460/3/1750 11408-001-5 14139-016-5 14140-003-1 2494-000-1(3) 736-006-1 2493-000-1(3) 11675-000-1(9)
H3HX750GC 52751-016-7 5–7.5 575/3/1750 11408-000-5 14139-016-5 14140-603-1 - 736-006-1 2493-000-1(3) 11675-000-1(3)
H3HX750GC 52751-004-7 5–7.5 575/3/1750 11408-000-5 14139-016-5 14140-603-1 - 736-006-1 2493-000-1(3) 11675-000-1(3)
H3HX1000DC 52751-005-7 10 200/3/1750 11408-000-5 14141-016-5 14141-203-1 2494-000-1(3) - 11691-000-1(3)
H3HX1000EC 52751-006-7 10 230/3/1750 11408-001-5 14141-016-5 14141-003-1 2494-000-1(3) - 2493-000-1(1) 11675-000-1(9)
H3HX1000FC 52751-018-7 10 460/3/1750 11408-001-5 14141-016-5 14141-003-1 2494-000-1(3) - 2493-000-1(3) 11691-000-1(9)
H3HX1000GC 52751-007-7 10 575/3/1750 11408-000-5 14141-016-5 14141-603-1 - - 2493-000-1(3) 11675-000-1(3)
H3HX1500DC 52751-008-7 15 200/3/1750 11408-002-5 14141-016-5 14143-203-1 2498-005-1(3) - - 23394A002(3)
H3HX1500EC 52751-009-7 15 230/3/1750 11408-003-5 14141-016-5 14143-003-1 2494-000-1(3) - 2498-005-1 (1) 11691-000-1(9)
H3HX1500FC 52751-019-7 15 460/3/1750 11408-001-5 14141-016-5 14143-003-1 2498-005-1(3) - 2493-000-1(3) 11675-000-1(9)
H3HX1500GC 52751-010-7 15 575/3/1750 11408-000-5 14141-016-5 14143-603-1 - - 2493-000-1(3) 11675-000-1(3)
For use with product built with USEM motor.

9
H3HX

Item # E-03-487 6/10Part # 5625-487-1
© 2010 Hydromatic®Ashland, Ohio. All Rights Reserved.
– Your Authorized Local Distributor –
www.hydromatic.com
STANDARD LIMITED WARRANTY
HYDROMATIC®warrants its products against defects in material and workmanship for a period of 12 months
from the date of shipment from Hydromatic or 18 months from the manufacturing date, whichever occurs first -
provided that such products are used compliance with the requirements of the Hydromatic catalog and
technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive free
non-corrosive liquids.
During the warranty period and subject to the conditions set forth, Hydromatic, at its discretion, will repair or
replace to the original user, the parts which prove defective in materials and workmanship. Hydromatic
reserves the right to change or improve its products or any portions thereof without being obligated to provide
such a change or improvement for prior sold and/or shipped units.
Start-up reports and electrical schematics may be required to support warranty claims. Warranty is
effective only if Hydromatic authorized control panels are used. All seal fail and heat sensing devices must be
hooked up, functional and monitored or this warranty will be void. Hydromatic will only cover the lower seal
and labor thereof for all dual seal pumps. Under no circumstance will Hydromatic be responsible for the cost
of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from
the factory or an authorized Hydromatic service facility.
This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly
install, operate or maintain the unit in accordance with the printed instructions provided; (b) to failures resulting
from abuse, accident or negligence; (c) to normal maintenance services and parts used in connection with such
service; (d) to units which are not installed in accordance with applicable local codes, ordinances and good
trade practices; (e) if the unit is moved from its original installation location; (f) if unit is used for purposes other
than for what it is designed and manufactured; (g) to any unit which has been repaired or altered by anyone
other than Hydromaticor an authorized Hydromatic service provider; (h) to any unit which has been repaired
using non factory specified/OEM parts.
Warranty Exclusions: HYDROMATIC MAKES NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF. HYDROMATIC SPECIFICALLY DISCLAIMS THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.
Liability Limitation: IN NO EVENT SHALL HYDROMATIC BE LIABLE OR RESPONSIBLE FOR
CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER
TO ANY HYDROMATIC PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE
MAY RESULT FROM IMPROPER INSTALLATION. HYDROMATIC DISCLAIMS ALL LIABILITY, INCLUDING
LIABILITY UNDER THIS WARRANTY, FOR IMPROPER INSTALLATION. HYDROMATIC RECOMMENDS
INSTALLATION BY PROFESSIONALS.
Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of
incidental or consequential damages and therefore such limitations may not apply to you. No warranties
or representations at any time made by any representatives of Hydromatic shall vary or expand the
provision hereof.
USA
740 East 9th Street, Ashland, Ohio 44805
Tel: [phone] Fax: [phone]
CANADA
269 Trillium Drive, Kitchener, Ontario, Canada N2G 4W5
Tel: [phone] Fax: [phone]

START-UP REPORT
cut along dotted line
Distributor:__________________________________________________ Order No.: _________________________
Installing Contractor: _________________________________________ Phone: ____________________________
Sales Contact: ______________________________________________ Phone: ____________________________
Customer: ______________________________________________________________________________________
Location: _______________________________________________________________________________________
1. SYSTEM INFORMATION
Size of Wet Well:_______________________________________Manufacturer: _____________________________
Discharge from Bottom of Basin: ________________________Discharge Location:________________________
Inlet from Bottom of Basin: _____________________________Inlet Location: _____________________________
Type of Check Valves: __________________________________Type of Piping: ____________________________
Does System Have Suction Gauges? ❑Yes ❑No Suction Pressure Reading: __________________
Does System Have Discharge Gauges? ❑Yes ❑No Discharge Pressure Reading:________________
Liquid Being Pumped:_______________________Temperature (F°): __________ Pct. of Solid (%):___________
Is a Sketch or Photograph of System Available? ❑Yes ❑No If So, Please Attach.
Any Additional Comments on System:______________________________________________________________
_______________________________________________________________________________________________
2. ELECTRICAL INFORMATION
Control Panel Part Number: _____________________________Panel Rated Amps: ________________________
Manufacturer: _________________________________________Voltage: _______________ Phase: ____________
Heater Size:___________________________________________Location of Panel to Wet Well: _______________
Incoming Line Voltage: _________________________________Actual? ___________________________________
Voltage to Pumps: _____________________________________Actual? ___________________________________
Type of Junction Box: __________________________________Manufacturer of Junction Box: ______________
Are Floats Installed in Wet Well? ❑Yes ❑No Are Floats Set to Engineer’s Specs? ❑Yes ❑No
Are Floats Wired for Proper Sequencing? ❑Yes ❑No Are Heat Sensors Hooked Up? ❑Yes ❑No
Is the Seal Leak Detection Hooked Up? ❑Yes ❑No
Any Additional Comments on Electrical: ____________________________________________________________
_______________________________________________________________________________________________
3. PUMP INFORMATION
Type of Pump:_________________________________________Serial Number of Pump: ____________________
Voltage of Pump: ________________ Phase: _______________RPM: _________________ Amps: ____________
Impeller Size:____________________ C.O.S. TDH: __________GPM: _________________
Voltage Supplied from Panel:____________________________Actual? ___________________________________
Actual Amperage (All Phases): Phase 1 Amps: ________ Phase 2 Amps: ________ Phase 3 Amps: ________
Define the Rotation of the Pump: ❑Clockwise ❑Counterclockwise
Method Used to Check Rotation: ❑Viewed from the Top ❑Viewed from the Bottom
Any Additional Comments on Pumps: ______________________________________________________________
_______________________________________________________________________________________________
4. ACKNOWLEDGE
Acknowledge that all information is accurate and proper procedures have been followed.
Customer: ___________________________________________________________________ Date: _____________
Start-up Technician:___________________________________________________________ Date: _____________
Send to Warranty Manager, 1101 Myers Parkway, Ashland, OH 44805
or Fax to 419-207-3344
or email to [email protected]
or submit online at http://forms.pentairliterature.com/startupform/startupform.asp?type=h