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Pentair F783E User manual

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F783E Ex‐ia
Pg 1 00‐ISN‐203_Rev B
29/01/2021
Operang Manual
F783E Ex‐ia
Pg 2 00‐ISN‐203_Rev B
29/01/2021
We reserve the right to make technical changes without notice.
Technische Anderungen vorbehalten.
Sous reserve de modification techniques.
© Pentair Flow Technologies Pacific Pty. Ltd 2018
Operang Manual
Document Name F783E Ex‐ia Intrinsically Safe
Operang manual
Document Number 00‐ISN‐203
Version B
Date 29/01/2021
Date Change
25/09/2018 New release
29/01/2021 Added ATEX approvals
Rev.
A
B
CHANGE LOG
DOCUMENT CONTROL
F783E Ex‐ia
Pg 3 00‐ISN‐203_Rev B
29/01/2021
CONTENTS
1. OPERATING INSTRUCTIONS ........................................................................................................................ 6
2. AUTHORISED USE ........................................................................................................................ 7
2.1 Export Restricons ......................................................................................................... 7
3. BASIC SAFETY INSTRUCTIONS ........................................................................................................................ 8
4. GENERAL INFORMATION ...................................................................................................................... 10
4.1. Contact address............................................................................................................ 10
4.2. Warranty ...................................................................................................................... 10
4.3. informaon on the internet ......................................................................................... 10
5. CERTIFICATION DETAILS [START OF CONTROLLED AREA]
5.1 IECEx ...................................................................................................................... 11
5.2 ATEX ...................................................................................................................... 11
5.3 Condions of Cerficate .............................................................................................. 12
[END OF CONTROLLED AREA]
6. SYSTEM DESCRIPTION ...................................................................................................................... 14
6.1. Intended applicaon area ............................................................................................14
6.2. General descripon ...................................................................................................... 14
6.3. Funcons/opons/designs........................................................................................... 15
6.3.1 Structure of the control head ........................................................................... 15
6.3.2 Fluid diagram .................................................................................................... 16
6.3.3 Number of solenoid valves ............................................................................... 17
6.3.4 Pneumac interfaces ........................................................................................ 17
6.3.5 Manual control .................................................................................................17
6.3.6 Posion monitoring system.............................................................................. 17
7. TECHNICAL DATA ...................................................................................................................... 18
7.1. Operang condions.................................................................................................... 18
7.2. Conformity to the following standards ........................................................................ 18
7.3. Rang plate specificaons............................................................................................ 19
7.4. Pneumac data ............................................................................................................ 20
7.5. Posion system data .................................................................................................... 21
8. INSTALLATION ...................................................................................................................... 22
8.1. Safety instrucon ......................................................................................................... 22
8.2. Assembly of the control head ...................................................................................... 22
8.2.1. Mounng the base .......................................................................................... 22
8.2.1.1. Fing the control head—Linear actuator................................... 23
8.2.1.2. Limit Switch Seng ..................................................................... 23
8.2.1.3. Fing the control head—Rotary actuator.................................. 24
8.2.1.4. Limit Switch and Rotary Target Seng ....................................... 24
8.2.2. Pneumac and electrical connecons ............................................................... 24
9. OPENING AND CLOSING THE HOUSING ...................................................................................................... 27
9.1 Safety instrucons........................................................................................................ 27
9.2 Opening and closing the housing ................................................................................. 27
9.2.1 Opening the housing..................................................................................... 27
9.2.2 Closing the housing....................................................................................... 28
F783E Ex‐ia
Pg 4 00‐ISN‐203_Rev B
29/01/2021
10. PNEUMATIC INSTALLATION ................................................................................................................... 27
10.1. Safety instrucons ....................................................................................................... 27
10.2. Pneumac connecons of the control head................................................................ 27
10.3. Flow restricon funcon of the solenoid valve ........................................................... 28
11. ELECTRICAL INSTALLATION .................................................................................................................... 29
11.1. Electrical connecon opons ................................................................................................ 29
11.2. Electrical data ...................................................................................................................... 29
11.3. Safety instrucons ................................................................................................................ 30
11.4. Electrical installaon and start‐up......................................................................................... 31
11.4.1. Cable gland with spring terminals.................................................................. 31
12. DECOMMISSIONING ...................................................................................................................... 23
12.1. Safety instrucons ................................................................................................................. 32
12.2. Dismantling the F783E control head ..................................................................................... 32
13. DISPOSAL ...................................................................................................................... 33
CONTENTS Cont’d
F783E Ex‐ia
Pg 5 00‐ISN‐203_Rev B
29/01/2021
This page leblank
F783E Ex‐ia
Pg 6 00‐ISN‐203_Rev B
29/01/2021
The operang instrucons describe the enre life cycle of the device. Keep these instrucons in a locaon which is easily
accessible to every user, and make these instrucons available to every new owner of the device.
The operang instrucons contain important safety informaon!
Failure to observe these instrucons may result in hazardous situaons.
• The operang instrucons must be read and understood.
WARNING!
Symbols:
Warns of an immediate danger!
• Failure to observe the warning will result in a fatal or serious injury.
DANGER!
Warns of a possible danger!
• Failure to observe this warning may result in a moderate or minor injury.
NOTE!
Warns of material damage!
• Failure to observe the warning may result in damage to the device or the equipment.
Refers to informaon in these operang instrucons or in other documentaon.
 Designates a procedure which you must carry out.
Indicates important addional informaon, ps and recommendaons.
!
Warns of a potenally dangerous situaon!
• Failure to observe the warning may result in serious injuries or death.
WARNING!
CAUTION!
F783E Ex‐ia
Pg 7 00‐ISN‐203_Rev B
29/01/2021
Incorrect use of the control head F783 Easymind Ex‐ia may be dangerous to people, nearby equipment and the
environment.
The control head has been designed for use as actuaon of pneumacally operated valves and / or for recording the switching
states of these.
The authorised data, the operang condions and condions of use specified in the contract documents and operang
instrucons are to be observed during use. These are described in Chapter "6. Technical Data".
In view of the large number of applicaon opons, check and, if required, test prior to installaon whether the control head is
suitable for the specific applicaon case.
If you are unsure, please contact your Pentair Flow Technologies Pacific Pty. Ltd contact.
The device may be used only in connecon with third‐party devices and components which have been recommended or
approved by Pentair Flow Technologies Pacific Pty. Ltd.
Any unauthorized reconstrucons and changes to the control head are prohibited for safety reasons.
Correct transportaon, correct storage and installaon as well as careful operaon and maintenance are essenal for reliable
and problem‐free operaon.
For connecng the control head, use line installaons that do not cause any mechanical stresses.
Use the device only as intended.
If exporng the system/device, observe any exisng restricons.
F783E Ex‐ia
Pg 8 00‐ISN‐203_Rev B
29/01/2021
These safety instrucons do not make allowance for any:
Conngencies and events which may arise during assembly, operaon, and maintenance of the devices.
Local safety regulaons ‐the operator is responsible for observing these regulaons, also in relaon to the installaon
personnel.
Danger ‐high pressure!
Before loosening lines and valves, turn offthe pressure and vent the lines.
Danger of explosion when used in explosive atmospheres.
Opening the control top in an explosive atmosphere is only allowed in a non‐energised state
Use only cables and cable glands which have been approved for the respecve applicaon area and which have been installed
according to the respecve installaon instrucons. Do not expose the device to any mechanical or thermal loads exceeding
that described in the operang instrucons
DANGER!
Warning ‐Risk of electric shock!
Before reaching into the system switch offthe power supply and secure it to prevent restarng!
Observe applicable accident prevenon and safety regulaons for electrical equipment!
General hazardous situaons.
To prevent injuries:
Ensure that the system cannot be acvated unintenonally.
Installaon and maintenance work, as well as operator control acons may be carried out by authorised and qualified
technicians only and with the appropriate tools.
Do not make any unauthorized internal or external changes to the device!
Aer an interrupon in the electrical or pneumac supply, ensure that the process is restarted in a defined or controlled
manner.
The device may be installed and operated only when in perfect condion and in consideraon of the operang instrucons.
The general rules of technology apply to applicaon planning and operaon of the device.
WARNING!
F783E Ex‐ia
Pg 9 00‐ISN‐203_Rev B
29/01/2021
Electrostac sensive components
 The device contains electronic components which react sensively to electrostac discharge (ESD). Contact with
electrostacally charged persons or objects may be hazardous to these components. In the worst case scenario, they will be
destroyed immediately or will fail aer start‐up.
 Observe the requirements in accordance with EN 61340‐5‐1 to minimize or avoid the possibility of damage caused by
sudden electrostac discharge!
 Also ensure that you do not touch electronic components when the supply voltage is on!
Risk of damage to property
 Do not connect any mechanically rigid connecon parts, in parcular those with long lever arms, as such connecons could
generate torques that might damage the control head.
 Do not supply the medium connecons of the system with liquids or aggressive or flammable media!
 Do not subject the housing to mechanical loads (e.g. by placing objects on it or standing on it).
 Do not make any external changes to the housings of the device. Do not paint housing parts or screws.
 Only use compable cleaning agents (e.g. isopropanol up to 70%) for cleaning the securely closed control head and always
rinse thoroughly with clean water.
Control head F783E Ex‐ia was developed with due consideraon given to accepted safety rules and is state‐of‐the‐
art. Nevertheless, dangerous situaons may occur.
!
NOTE!
NOTE!
F783E Ex‐ia
Pg 10 00‐ISN‐203_Rev B
29/01/2021
Check immediately upon receipt of the consignment that the contents are not damaged and that the type and scope agree with
the delivery note and packing list.
If there are any discrepancies, please contact us immediately.
Pentair Flow Technologies Pacific Pty. Ltd
12‐14 Kaimiro St
Hamilton 3200
T: +64 (0) 7 958 7100
F: +64 (0) 7 958 7101
E: Email: PacificNZHygienicSales@pentair.com
Website: hp://foodandbeverage.pentair.com
Please refer to our general terms of sales and business.
The warranty is only valid if the control head is used as intended in accordance with the specified applicaon condions
The warranty extends only to defects in the control head F783E Ex-ia and its components.
We accept no liability for any kind of collateral damage which could occur due to failure or malfunction of the device
!
The operang instrucons and data sheets for F783E control top can be found on the Internet at:
hp://foodandbeverage.pentair.com