Pepperl+Fuchs POWERSCAN PSCAN-D-1 Series User manual

POWERSCAN
PSCAN-D-1*
PROCESS AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical In-
dustry, published by the Central Association of the Electrical Industry (Zentralverband
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
supplementary clause: "Expanded reservation of proprietorship"
POWERSCAN

POWERSCAN
3
1 Safety ................................................................................................. 6
1.1 Validity .....................................................................................................................................6
1.2 General safety instructions ......................................................................................................6
1.3 Used Symbols..........................................................................................................................6
1.4 Delivery, Transport and Storage...............................................................................................7
1.5 PSCAN-D-1* Intended use ......................................................................................................7
1.6 Installation and Commissioning ...............................................................................................7
1.7 Technical data barcode reader PSCAN-D-1* ..........................................................................8
1.8 Identification barcode reader PowerScan PSCAN-D-1* ..........................................................8
1.9 Laser safety compliance ..........................................................................................................8
1.10 Repair and Maintenance..........................................................................................................9
1.11 Applied standards and guidlines..............................................................................................9
1.12 Applied standards PSCAN-D-1*-R1-* ......................................................................................9
2 Product Specifications ...................................................................... 10
2.1 PSCAN-D-1* Function ...........................................................................................................10
2.2 Device components ............................................................................................................... 11
2.3 Technical data barcode reader PSCAN-D-1* ........................................................................ 11
2.4 Accessory PSCAN-D-1* ........................................................................................................14
2.4.1 Holder for barcode reader......................................................................................................14
2.4.2 Connecting cable PSCAN-D-1D ............................................................................................15
2.4.3 Ex i junction box with holder for barcode reader (BOX-A9-PSCAN-F2-N) ............................17
3 Installation ........................................................................................ 18
3.1 Preparation ............................................................................................................................18
3.2 Examples for systems............................................................................................................ 18
3.2.1 Connecting the barcode reader PSCAN-D-1* to a Host (PC) system via ENT-DC................18
3.2.2 Connecting the barcode reader PSCAN-D-1* via iPC-EX.....................................................19
3.2.3 Connecting the barcode reader PSCAN-D-1* to a Host (PC) via TERMEX ..........................19
3.2.4 Connecting the barcode reader PSCAN-D-1* via VisuNet ....................................................20
3.3 Electrical Installation PSCAN-D.............................................................................................20
3.3.1 Connecting cable ENT-DC to PC...........................................................................................20
3.3.2 Status Indicators ....................................................................................................................20
3.4 Installation BOX-A9-PSCAN-F2 ............................................................................................22
3.5 Mounting the holder for barcode reader ................................................................................24
4 Configuration PSCAN-D-1* .............................................................. 28
4.1 Configuring PSCAN-D-1*-**-05 .............................................................................................28
4.2 Configuring PSCAN-D-1*-**-20 .............................................................................................29
4.3 PSCAN-D-1* default configuration.........................................................................................29

4
POWERSCAN
4.4 Parameter serial interface......................................................................................................32
4.4.1 Baud Rate..............................................................................................................................32
4.4.2 Parity......................................................................................................................................33
4.4.3 Data bits.................................................................................................................................34
4.4.4 Stop bits.................................................................................................................................34
4.4.5 Handshaking..........................................................................................................................35
4.4.6 ACK/NACK Protocol ..............................................................................................................35
4.4.7 FIFO.......................................................................................................................................36
4.4.8 Inter-Character Delay.............................................................................................................36
4.4.9 RX Timeout............................................................................................................................36
4.4.10 Serial Trigger Lock .................................................................................................................37
4.5 Data Format...........................................................................................................................37
4.5.1 Code Identifier .......................................................................................................................39
4.5.2 Custom Code Identifier ..........................................................................................................39
4.5.3 Header ...................................................................................................................................40
4.5.4 Terminator .............................................................................................................................41
4.5.5 Field adjustment ....................................................................................................................42
4.5.6 Field Adjustment character ....................................................................................................44
4.5.7 Code Length Tx .....................................................................................................................44
4.5.8 Character Replacement.........................................................................................................45
4.6 Power Save............................................................................................................................46
4.6.1 Sleep State ............................................................................................................................47
4.6.2 Enter Sleep Timeout ..............................................................................................................47
4.7 Reading Parameters..............................................................................................................47
4.7.1 Trigger Type ...........................................................................................................................48
4.7.2 Trigger Signal.........................................................................................................................48
4.7.3 Trigger Click ...........................................................................................................................49
4.7.4 Trigger-off Timeout ................................................................................................................49
4.7.5 Flash Mode ............................................................................................................................50
4.7.6 Reads per cycle .....................................................................................................................51
4.7.7 Safety Time............................................................................................................................51
4.7.8 Beeper Intensity.....................................................................................................................51
4.7.9 Beeper Tone ..........................................................................................................................52
4.7.10 Beeper Type ..........................................................................................................................53
4.7.11 Beeper length ........................................................................................................................53
4.7.12 Good read spot duration ........................................................................................................53
4.7.13 Aiming System .......................................................................................................................54
4.8 Decoding Parameters ............................................................................................................54
4.8.1 Ink spread ..............................................................................................................................55
4.8.2 Overflow Control ....................................................................................................................55
4.8.3 Interdigit Control ....................................................................................................................56
4.8.4 Decoding Safety ....................................................................................................................56
4.8.5 Puzzle Solver.........................................................................................................................57
4.9 Code Selection ......................................................................................................................57
4.9.1 Code selection: Auto configuration ........................................................................................58
4.9.2 Code selection: Manual configuration....................................................................................59
4.10 Advanced Formatting............................................................................................................. 74
4.10.1 Concatenation........................................................................................................................ 74
4.10.2 Advanced Formatting.............................................................................................................76

POWERSCAN
5
5 References....................................................................................... 90
5.1 References RS232 Parameters.............................................................................................90
5.2 References Reading parameters...........................................................................................91
5.3 References Decoding parameters .........................................................................................92
6 Codes and Character Sets............................................................... 93
6.1 Single codes ..........................................................................................................................93
6.2 Code Identifier Table .............................................................................................................94
6.3 Configuration Codes ..............................................................................................................96
6.4 Character Sets / Character Codes.........................................................................................97
7 Maintenance and repair ................................................................... 99
7.1 Repair ....................................................................................................................................99
7.2 Installation cable "Cable PSCAN-D-1D" to barcode reader PSCAN-D-*...............................99
7.2.1 Scope of supply .....................................................................................................................99
7.2.2 Removing old cable at the PSCAN-D-1* ...............................................................................99
7.2.3 Connecting the new cable ...................................................................................................100
8 PSCAN-D-1* NON EX.................................................................... 104
8.1 Device components ............................................................................................................. 104
8.2 Product Specifications ......................................................................................................... 104
8.3 Accessory PSCAN-D-1* NON EX........................................................................................104
8.3.1 Replacement cable for barcode reader PSCAN-D-1* NON EX........................................... 104
8.3.2 Cable with socket 8-pin........................................................................................................ 105
9 Appendix ........................................................................................ 107
9.1 Type code PSCAN-D-1* ...................................................................................................... 107
9.2 Connection PSCAN-D-1* to a 4-pin socket (devices in previous versions) ......................... 107
9.3 Certifications........................................................................................................................ 108

6
POWERSCAN
Safety
1Safety
1.1 Validity
The chapter “Safety”is valid as instruction manual.
Specific process and instructions in this document require special precautions to guarantee
the safety of personnel.
1.2 General safety instructions
The plant owner is responsible for its planning, installation, commissioning, operation,
maintenance and disassembly.
Installation and commissioning of all devices must be performed by a trained professional
only.
Protection of operating personnel and the system is not ensured if the product is not used
in accordance with its intended purpose.
Laws and regulations applicable to the usage or the intended purpose must be observed.
The devices are only approved for appropriate and intended use. Ignoring these
instructions will void any warranty and absolve the manufacturer from any liability.
The Declaration of Conformity, Certificate of Compliance, Statement of Conformity, EC-
type-examination certificate and data sheets are an integral part of this document.
The data sheet contains the electrical data of the Declaration of Conformity, the Certificate
of Compliance and the EC-type-examination certificate.
The documents mentioned are available from http://www.pepperl-fuchs.com or contact your
local Pepperl+Fuchs representative.

POWERSCAN
Safety
7
1.3 Used Symbols
Safety-relevant Symbols
Informative Symbols
Action
This symbol marks an acting paragraph.
Danger!
This symbol indicates a warning about a possible danger.
In case of ignoring the consequences may range from personal injury to death.
Warning!
This symbol indicates a warning about a possible fault or danger.
In case of ignoring the consequences may cause personal injury or heaviest property
damage.
Caution!
This symbol warns of a possible fault.
In case of ignoring the devices and any connected facilities or systems may be interrupted
or fail completely.
Note!
This symbol brings important information to your attention.

8
POWERSCAN
Safety
1.4 Delivery, Transport and Storage
Check the packaging and contents for damage.
Check if you have received every item and if the items received are the ones you ordered.
Keep the original packaging. Always store and transport the device in the original
packaging.
Always store the device in a clean and dry environment. The permitted storage temperature
(see data sheet) must be considered.
1.5 PSCAN-D-1* Intended use
The EX barcode reader PSCAN-D-1* can be used in hazardous areas Zone 1 and Zone 21
according to the directive 94/9/EG (ATEX) as well as Class I/Div 1 and Class II/Div 1
(ANSI/UL 913-2008). (depending on version) The barcode reader is able to read all
standard 1D code families. After a successful read a beep to indicate a good read is send
out for easy working. In addition a bidirectional communication is possible. Supply and
communication of the barcode reader is made by an intrinsically safe interface.
The devices are only approved for appropriate and intended use. Ignoring these
instructions will void any warranty and absolve the manufacturer from any liability.
1.6 Installation and Commissioning
The installation instructions in accordance with IEC/EN 60079-14 must be observed.
If devices have already been operated in general electrical systems, they may
subsequently no longer be installed in electrical systems used in combination with
hazardous areas.
The respective peak values of the field device and the associated apparatus with regard to
explosion protection should be considered when connecting intrinsically safe field devices
with intrinsically safe circuits of associated appartus (verification of intrinsic safety). Make
sure to observe IEC/EN 60079-14 and IEC/EN 60079-25.
1.7 Technical data barcode reader PSCAN-D-1*
Data for application in conjunction with hazardous areas
Voltage Ui9 V
Current Ii400 mA
Power Pi1. 5 W
Internal capacitance Cinegligible
Internal inductance Li10 µH
Ambient conditions
Operating temperature -10 ... 50 °C (14 ... 122 °F)

POWERSCAN
Safety
9
1.8 Identification barcode reader PowerScan PSCAN-D-1*
1.9 Laser safety compliance
The barcode reader conforms to the following applicable requirements at the date of
manufacture.
• EN 60825-1
• CDRH 21 CFR 1040
The laser light is visible to the human eye and is emitted from the output window.
A warning label is attached to the barcode reader describing the laser and laser category.
The device is a class 2 laser.
It is not necessary to open the barcode reader for installation, application or maintenance.
PSCAN-D-1*-F2-* PSCAN-D-1*-R1-*
Pepperl+Fuchs GmbH Pepperl+Fuchs, Inc.
68307 Mannheim, Germany Twinsburg, OH, USA
BVS 09 ATEX E 075
II 2G Ex ib [op is] IIB T4 Gb
II 2D Ex ib [op is] IIIB T135°C Db
Class I, II, III, Div 1
Group C - G, T4
-10 ... 50 °C -10 ... 50 °C
* these positions are not ex-relevant.
Warning!
Laser Light
The human eye can be damaged.
Do not stare into beam of the laser light.
Any changes at the device are forbidden these could cause a dangerous laser light.
Please consider the procedures described in this operating instruction.
Avoid that the laser beam hits reflective surfaces such as mirrors, etc..

POWERSCAN
Safety
10
Labels cannot be attached to a laser diode. Hence the respective values are listed below:
Laser diode
1.10 Repair and Maintenance
The devices must not be repaired, changed or manipulated. If there is a defect, the product
must always be replaced with an original device.
1.11 Applied standards and guidlines
1.12 Applied standards PSCAN-D-1*-R1-*
Maximum output 0.9 mW
Wavelength
according to class 2 EN 60825-1 and
CDRH 21CFR 1040
630 - 680 nm
Laser Class 2M
EN 60825-1
Directive conformity
Electromagnetic compatibility
Directive 2004/108/EC NE 21
Low voltage
Directive 2006/95/EC EN 60950
Explosion protection
Directive 94/9 EC EN 60079-0: 2009, EN 60079-11: 2007, EN
60079-28: 2007, EN 61241-11: 2006
Applied standards
USA ANSI/UL 913-2008
ANSI/UL 60950-1-2007
Canada CAN/CSA C22.2 No. 157-92 (R2006)
CSA C22.2 No. 25-1966 (R2004)
CAN/CSA C22.2 No. 60950-1-07

POWERSCAN
Product Specifications
11
2 Product Specifications
2.1 PSCAN-D-1* Function
The EX barcode reader PSCAN-D-1* can be used in hazardous areas Zone 1 and Zone 21
according to the directive 94/9/EG (ATEX) as well as Class I/Div 1 and Class II/Div 1
(ANSI/UL 913-2008). (depending on version) The barcode reader is able to read all
standard 1D code families. After a successful read a beep to indicate a good read is send
out for easy working. In addition a bidirectional communication is possible. Supply and
communication of the barcode reader is made by an intrinsically safe interface.
Further functions:
• Aiming system
First of all a partial trigger produces a red spot for easy aiming. By completely pressing
the trigger the scan line appears to start code scanning.
• 3 GL-Technics (3 green lights)
The good read is shown via an audio signal, green LEDs on upside and underside plus
a green scan line direct on the barcode.
Using PSCAN-D-1* readers
The PSCAN-D-1* barcode reader automatically scans barcodes up to a certain
distance.see chapter 2.3. Simply aim and pull the trigger. Code scanning is performed
along the scan line emitted from the reading window. The line must cross the entire code.
The best reading angles are indicated in the figure below.
Code reading example
Best reading angles
yes no

12
POWERSCAN
Product Specifications
2.2 Device components
Barcode reader + connecting cable consisting of a helix cable 5 m and a male 5-pin
connector (M12 connector) mounted.
2.3 Technical data barcode reader PSCAN-D-1*
Note!
To get a good reading performance do not hold the barcode reader vertically, use the
reading angles in the figure below.
OK
OK
OK
OK
OK
OK
OK
OK
1 mm
(40 mils)
1,38 mm
(55 mils)
0,38 mm
(15 mils)
0,25 mm
(10 mils)
0,33 mm
(13 mils)
0,13 mm
(5 mils)
0,19 mm
(7.5 mils)
0,5 mm
(20 mils)
60
48
36
24
12
0
12
24
36
48
60 0 12 24 36 48 60 72 84 96 108 120
Reading Characteristics
Read field width in mm
Read range in mm

POWERSCAN
Product Specifications
13
Figure 2.1Reading characteristics PSCAN
Dimensions
Dimensions male 5-pin connector (M12 connector)

14
POWERSCAN
Product Specifications
PSCAN-D-1*
General specifications
Readable codes 2/5 Family, Code 39, (plus Code 32, Clip
39), EAN/UPC, EAN 128, Code 128, Code
93, CODABAR, Code 49, Code MSI, Code
11, Code 16K, ISBN/ISSN, ISBT 128,
GS1DataBarTM (once RSS)
Laser class Class 2 - EN 60825-1, CDRH
Scan rate 30 ... 40 s-1
Beam deviation angle max. 42 °
Resolution 0.076 mm (3 mils)
Light type laser diode 630 ... 680 nm
Electrical specifications
Operating voltage 8 ... 9 V
Current consumption 100 mA
Directive conformity
Electromagnetic compatibility
Directive 2004/108/EC NE 21:2006
Low voltage
Directive 2006/95/EC EN 60950
Explosion protection
Directive 94/9/EC EN 60079-0:2009, EN 60079-11:2007 EN
60079-28:2007 EN 61241-11:2006
Ambient conditions
Operating temperature -10 ... 50 °C (14 ... 122 °F)
Storage temperature -20 ... 60 °C (-4 ... 140 °F)
Relative humidity 90 % , noncondensing
Mechanical specifications
Protection degree IP44
Mass 340 g
Dimensions 190 mm x 135 mm x 70 mm
Cable length 5 m stretched
Data for application in connection with Ex-areas
EC-Type Examination Certificate BVS 09 ATEX E 075
Group, category, type of protection II 2G Ex ib [op is] IIB T4 Gb
II 2D Ex ib [op is] IIIB T135°C Db
Voltage Ui9 V
Current Ii400 mA
Power Pi1. 5 W
Internal capacitance Cinegligible
Internal inductance Li10 µH

POWERSCAN
Product Specifications
15
2.4 Accessory PSCAN-D-1*
2.4.1 Holder for barcode reader
Dimensions
Accessory Order designation Order number
Connecting cable
(PC --- ENT-DC)
S-ENT/PC-9 520645
Connecting cable
(Box-A9 --- ENT-DC)
DATL-A4-0 (different, depending on the
cable length)
Holder for barcode reader Scanner-Holder-VisuNet-
RM/PC
208140
Replacement cable for
barcode reader
PSCAN-D-1*
Cable: PSCAN-D-1D
SPAREPARTS-PSCAN-D-
EX-CABLE
242867
Ex i junction box Box-A9-PSCAN-F2-N 238609
14
30
Ø
7.5
67.5
152
120
72
90
85

16
POWERSCAN
Product Specifications
2.4.2 Connecting cable PSCAN-D-1D
The connecting cable PSCAN-D-1D is a cable for replacement for the barcode reader
PSCAN-D-1*. The mounting instruction you'll find in chaptersee chapter 7.2.
M12 connector, male 5-pin
Connector RJ12 (6 pin)

POWERSCAN
Product Specifications
17
2.4.3 Ex i junction box with holder for barcode reader
2.4.4 (BOX-A9-PSCAN-F2-N)
Dimensions
Figure 2.2Abmessungen BOX-A9-PSCAN-F2-N

18
POWERSCAN
Installation
3Installation
3.1 Preparation
Unpacking the unit
1. Check that all package contents are present and undamaged.
If anything is damaged, inform the shipper and contact the supplier.
2. Check that all items are present and correct based on your order and the shipping
documents.
If you have any questions, please contact Pepperl+Fuchs.
3. Keep the original packing material in case you need to store or ship the unit at a later
time.
3.2 Examples for systems
3.2.1 Connecting the barcode reader PSCAN-D-1* to a Host (PC) system
via ENT-DC
For stand-alone applications, there are 2 model types of ENT-DC, depending on
certification requirements. For Ex areas Zone 1 and Zone 21, the ENT-DC-30 is used. For
Class I, II, III/Div 1 areas, the ENT-DC-2.5 is used.
ENT-DC
DATL A4 -0
Ex area
Safe area
S-ENT/PC9
24V DC
1
2
3
4
X2.2
X2.4
X3.3
X3.4
+
-
X1
X3.1
X3.2
J5 to RS232
PC
COM Port
PA
Barcode reader
PSCAN-D-1
Holder for barcode reader
Box-A9-PSCAN-F2-N
234
1
1234
Note!
Max. cable length of DATL A4-0: 150 m

POWERSCAN
Installation
19
3.2.2 Connecting the barcode reader PSCAN-D-1* via iPC-EX
3.2.3 Connecting the barcode reader PSCAN-D-1* to a Host (PC) via
TERMEX
With this application please contact the support.

20
POWERSCAN
Installation
3.2.4 Connecting the barcode reader PSCAN-D-1* via VisuNet
3.3 Electrical Installation PSCAN-D
3.3.1 Connecting cable ENT-DC to PC
Pin assignment
Tx-
Tx+
Rx+
Rx-
n.u.
TxD
RxD
n.u.
GND
1
2
3
4
5
6
7
8
9
DCD
RxD
TxD
DTR
GND
DSR
RTS
CTS
n.u.
1
2
3
4
5
6
7
8
9
9pol SubD
female
9pol SubD
female