Pepperl+Fuchs HD2-DM-A User manual

®
Advanced Diagnostics
HD2-DM-A
KT-MB-DMA
KT-MB-GT2AD.FF
KT-MB-GT2AD.FF.IO
Manual

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central
Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.)
in its most recent version as well as the supplementary clause: "Expanded reservation of proprietor-
ship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: [phone] - 0
E-mail: [email protected]perl-fuchs.com
North American Headquarters
Pepperl+Fuchs Inc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: [phone]
E-mail: [email protected].com
Asia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: [phone]
E-mail: [email protected]
https://www.pepperl-fuchs.com

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Advanced Diagnostics
Contents
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1 Safety .......................................................................................................................... 9
1.1 Validity ............................................................................................................ 9
1.2 Symbols Used ................................................................................................ 9
1.3 Target Group, Personnel ............................................................................... 9
1.4 Reference to Further Documentation ........................................................ 10
1.5 Delivery, Transport, and Storage................................................................10
1.6 Marking ......................................................................................................... 10
1.7 Intended Use ................................................................................................10
1.8 Mounting/Installation .................................................................................. 11
1.9 Operation, Maintenance, Repair.................................................................11
1.10 Disposal........................................................................................................ 11
2 General Description ................................................................................................ 12
2.1 General System Layout and PCS Integration ........................................... 13
2.2 General Terms and Functions for Advanced Diagnostics ....................... 14
2.2.1 Expert System ................................................................................. 15
2.2.2 Commissioning Wizard .................................................................... 15
2.2.3 Diagnostic Gateway Mode (DGW Mode) ......................................... 15
2.2.4 Field Device Handling...................................................................... 16
3 Product Description ................................................................................................ 17
3.1 HD2-DM-A - Advanced Diagnostic Module................................................ 17
3.1.1 Assembly......................................................................................... 17
3.1.2 Technical Data ................................................................................. 17
3.1.3 LED Indication ................................................................................. 19
3.1.4 Mounting the Diagnostic Module ..................................................... 20
3.2 KT-MB-DMA - Advanced Diagnostic Module, Kit for
Stand-Alone Operation................................................................................ 21
3.2.1 Assembly......................................................................................... 22
3.2.2 Technical Data ................................................................................. 22
3.2.3 Mounting the Stand-Alone Kit and the
Advanced Diagnostic Module .......................................................... 23
3.3 KT-MB-GT2AD.FF - Diagnostic Gateway, Kit with Motherboard .............. 25
3.3.1 Assembly......................................................................................... 26
3.3.2 Technical Data ................................................................................. 27
3.3.3 LED Indication ................................................................................. 30

Advanced Diagnostics
Contents
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3.4 KT-MB-GT2AD.FF.IO - Diagnostic Gateway, Kit with I/O Motherboard ....31
3.4.1 Assembly ......................................................................................... 32
3.4.2 Technical Data..................................................................................34
4 Hardware Installation ..............................................................................................39
4.1 Power Hub and Advanced Diagnostic Module..........................................39
4.1.1 Installing the Diagnostic Bus ............................................................40
4.1.2 Device Address Assignment ............................................................41
4.1.3 Connecting the PCS Connection......................................................41
4.2 Kit for Stand-Alone Operation and Advanced Diagnostic Module..........42
4.2.1 Installing the Diagnostic Bus ............................................................43
4.2.2 Connecting Stand-Alone Kits to Segments ......................................44
4.2.3 Device Address Assignment ............................................................41
4.2.4 Connecting the PCS Connection......................................................41
4.3 Shielding and Grounding ............................................................................45
4.4 Volt-Free Contact Installation .....................................................................47
4.4.1 KT-MB-GT2AD.FF............................................................................48
4.4.2 KT-MB-GT2AD.FF.IO........................................................................ 48
5 FDS/OPC Integration ...............................................................................................49
5.1 Installation of Diagnostic Manager with PACTwareTM.............................50
5.2 Licensing ......................................................................................................51
5.3 FDS Control Center......................................................................................52
5.3.1 FDS Configuration............................................................................52
5.3.2 FDS Configuration Options ..............................................................53
5.4 Project Setup................................................................................................55
5.4.1 Tags Used in ADM Projects..............................................................55
5.4.2 Communication with the Diagnostic Gateway ..................................55
5.4.3 Manual Setup of a Diagnostic Project with PACTwareTM................. 55
5.4.4 Assign Diagnostic Gateway Addresses............................................58
5.4.5 Assign HD2-DM-A Addresses..........................................................60
5.4.6 Scanning of a Diagnostic Installation for Project Setup ....................61
5.4.7 Import of Diagnostic Project from File...............................................62
5.4.8 Import of Diagnostic Project from FDS .............................................63
5.4.9 Set Snapshot Archive Location ........................................................64
5.5 Operation with Device Type Managers (DTM) ...........................................65

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5.6 Online Parameterization.............................................................................. 66
5.6.1 Overview.......................................................................................... 66
5.6.2 Settings............................................................................................ 67
5.6.3 Commissioning Wizard .................................................................... 68
5.6.4 System Commissioning ................................................................... 68
5.6.5 Segment Commissioning................................................................. 69
5.6.6 Generate Report for HD2-DM-A.RO DIP Switch Settings ................ 70
5.7 Diagnostics .................................................................................................. 71
5.7.1 Expert Diagnostics........................................................................... 71
5.7.2 Current Alarms Diagnostics Tab....................................................... 72
5.7.3 Alarm History Diagnostics Tab ......................................................... 72
5.8 Measured Value............................................................................................75
5.8.1 System & Segment Measurement ................................................... 75
5.8.2 Field Device Signal Level................................................................. 76
5.8.3 Field Device Measurement .............................................................. 77
5.8.4 Fieldbus Statistics............................................................................ 77
5.8.5 Snapshot Creation........................................................................... 77
5.9 Snapshot Explorer.......................................................................................78
5.9.1 Snapshot Toolbar............................................................................. 79
5.10 Advanced Parameterization and Parameterization .................................. 80
5.10.1 Field Device Handling...................................................................... 83
5.11 History Export ..............................................................................................85
5.11.1 Long-Term History............................................................................ 85
5.11.2 Export History.................................................................................. 85
5.11.3 Excel Export Feature........................................................................ 86
5.12 Fieldbus Oscilloscope.................................................................................87
5.12.1 Oscilloscope Recording Settings..................................................... 87
5.12.2 Start Oscilloscope Recording .......................................................... 88
5.12.3 Trigger Description........................................................................... 89
5.12.4 Toolbars and Shortcuts .................................................................... 90
5.13 Firmware Update..........................................................................................92
5.14 FDS Diagnostics ..........................................................................................93
5.15 FDS Reporting Wizard ................................................................................. 94

Advanced Diagnostics
Contents
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6 FOUNDATION Fieldbus Integration........................................................................95
6.1 FF Device Structure .....................................................................................95
6.2 Installation ....................................................................................................97
6.3 Alarm Integration .........................................................................................98
6.3.1 Alarm Integration with Scheduled Function Block Data .................... 98
6.3.2 Field Diagnostics..............................................................................99
6.3.3 Transducer Block Alarms..................................................................99
6.4 Operation with Device Descriptions (DD) .................................................99
6.4.1 Configuration.................................................................................. 100
6.4.2 Configuration Limitations................................................................ 101
6.4.3 Diagnostics .................................................................................... 101
6.5 Supported Methods ...................................................................................102
6.5.1 Commissioning Wizard................................................................... 102
6.6 Installation of DGW-FF Device Type Managers with PACTwareTM........103
6.7 Project Setup..............................................................................................105
6.8 HD2-GT-2AD.FF.IO Device Type Manager (DTM)......................................106
6.8.1 Online Parameterization and Parameterization...............................106
6.8.2 Commissioning Wizard................................................................... 107
6.8.3 Diagnosis ....................................................................................... 116
6.8.4 Measured Value .............................................................................117
6.8.5 Create a Snapshot .........................................................................121
6.8.6 History Export ................................................................................122
6.8.6.1 Long-Term History ............................................................................................................... 123
6.8.6.2 Export History...................................................................................................................... 123
6.8.6.3 Excel Export Feature ............................................................................................................. 86
6.8.7 Snapshot Explorer..........................................................................125
6.8.7.1 Snapshot Toolbar................................................................................................................... 79
6.8.8 Fieldbus Oscilloscope....................................................................126
6.8.9 Tag Import Wizard ..........................................................................126
6.8.9.1 Export Tags from Emerson DeltaV....................................................................................... 129
6.8.9.2 Export Tags from Honeywell Experion ................................................................................. 130
6.8.9.3 Export Tags from Yokogawa Plant Resource Manager......................................................... 132
6.8.10 Reporting Wizard............................................................................135

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Advanced Diagnostics
Contents
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7 Cabinet I/O..............................................................................................................136
7.1 Field Diagnostics .......................................................................................136
7.2 Input Configuration ...................................................................................137
7.2.1 Frequency/Binary Inputs................................................................ 137
7.2.2 Binary Inputs.................................................................................. 138
7.2.3 Temperature/Binary Inputs............................................................. 138
7.2.4 Board Humidity .............................................................................. 139
7.2.5 Board Temperature ........................................................................ 139
7.3 Output Configuration.................................................................................139
7.4 On/Off Controllers......................................................................................140
7.5 FF Channels for the I/O Transducer Block............................................... 141
7.6 Cabinet Management Applications and I/O Blocks................................141
7.6.1 Configuring Typical Cabinet Management Applications Manually.. 142
8 Appendix ................................................................................................................144
8.1 Measured Values / Parameters .................................................................144
8.1.1 Board Type..................................................................................... 144
8.1.2 Communication Active................................................................... 144
8.1.3 Current........................................................................................... 144
8.1.4 Unbalance ..................................................................................... 144
8.1.5 Active Field Devices....................................................................... 145
8.1.6 Communication Error Statistics...................................................... 145
8.1.7 History Recording.......................................................................... 145
8.1.8 Jitter............................................................................................... 145
8.1.9 Noise ............................................................................................. 147
8.1.10 Polarity........................................................................................... 147
8.1.11 Power Supply Voltage .................................................................... 147
8.1.12 Signal Level ................................................................................... 148
8.1.13 Trunk Surge Protector Alarm.......................................................... 148
8.1.14 Device Coupler Alarms .................................................................. 148
8.1.15 Voltage........................................................................................... 148
8.1.16 Measured Values by Motherboard Type......................................... 148

Advanced Diagnostics
Contents
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8.2 HD2-GT-2AD.FF.IO FF Blocks ....................................................................149
8.2.1 ADM_TB Transducer Block ............................................................ 149
8.2.2 Transducer Block IO_TB ................................................................ 156
8.2.3 Multiple Discrete Input (MDI) Function Block .................................162
8.2.4 Digital input (DI) Function Block .....................................................163
8.2.5 Function Block MAI ........................................................................ 164
8.2.6 Function Block MDO ...................................................................... 165
8.2.7 Resource Block..............................................................................165
8.3 HD2-GT-2AD.FF.IO FF Channel List ..........................................................169
8.4 HD2-GT-2AD.FF.IO FF Field Diagnostic Conditions ................................171
8.5 Expert System Phenomena IDs ................................................................172
8.6 DGW-FF Troubleshooting ..........................................................................193
8.7 Discovery and Configuration Tool (PFDCT) ...........................................194
8.8 Alarm Hysteresis and Reset .....................................................................195
8.9 Field Device Handling for PROFIBUS.......................................................195
8.10 Online and Offline Data Sets.....................................................................196
8.11 HD2-GT-2AD.FF.IO Web Server..................................................................196
8.12 OPC Server Details ....................................................................................198
8.12.1 OPC-DA Server Name Space ........................................................198
8.12.2 OPC-AE Message Data .................................................................200

Advanced Diagnostics
Safety
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1 Safety
1.1 Validity
The chapter “Safety” is valid as instruction manual.
Specific processes and instructions in this instruction manual require special provisions to
guarantee the safety of the operating personnel.
1.2 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory
that you observe these warning messages for your personal safety and in order to avoid prop-
erty damage.
Depending on the risk level, the warning messages are displayed in descending order as fol-
lows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
1.3 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-
ing lies with the plant operator.
The personnel must be appropriately trained and qualified in order to carry out mounting,
installation, commissioning, operation, maintenance, and dismounting of the device. The
trained and qualified personnel must have read and understood the instruction manual.
Prior to using the product make yourself familiar with it. Read the instruction manual carefully.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note
This symbol brings important information to your attention.

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Advanced Diagnostics
Safety
1.4 Reference to Further Documentation
Observe laws, standards, and directives applicable to the intended use and the operating loca-
tion. Observe Directive 1999/92/EC in relation to hazardous areas.
The corresponding datasheets, manuals, declarations of conformity, EU-type examination cer-
tificates, certificates, and control drawings if applicable (see datasheet) are an integral part of
this document. You can find this information under www.pepperl-fuchs.com.
Due to constant revisions, documentation is subject to permanent change. Please refer only to
the most up-to-date version, which can be found under www.pepperl-fuchs.com.
1.5 Delivery, Transport, and Storage
Check the packaging and contents for damage.
Check if you have received every item and if the items received are the ones you ordered.
Keep the original packaging. Always store and transport the device in the original packaging.
Always store the device in a clean and dry location. Observe the permissible storage tempera-
ture (see datasheet).
1.6 Marking
HD2-DM-A
KT-MB-GT2AD.FF
KT-MB-GT2AD.FF.IO
1.7 Intended Use
The devices are designed to analyze signal and segment parameters for monitoring and mea-
suring of specific system, segment and field device values.
Fieldbus Power Hub, Advanced Diagnostic Module
Pepperl+Fuchs GmbH
Lilienthalstraße 200, 68307 Mannheim, Germany
Statement of conformity: TÜV 04 ATEX 2500 X
Group, category, type of protection, temperature class:
II 3 G Ex nA IIC T4 Gc
Advanced Diagnostic Gateway with Ethernet and FF-H1 Interface
Pepperl+Fuchs GmbH
Lilienthalstraße 200, 68307 Mannheim, Germany
Statement of conformity: TÜV 14 ATEX 115980 X
Group, category, type of protection, temperature class:
II 3 G Ex nA IIC T4 Gc
Advanced Diagnostic Gateway with Ethernet and FF-H1 Interface and I/O
Pepperl+Fuchs GmbH
Lilienthalstraße 200, 68307 Mannheim, Germany
Statement of conformity: TÜV 14 ATEX 115980 X
Group, category, type of protection, temperature class:
Motherboard II 3 G Ex nA nC IIC T4 Gc , Gateway II 3 G Ex nA IIC T4 Gc