Pepperl+Fuchs IC-KP-B7-V95 User manual

IC-KP-B7-V95
IDENTControl interface
with DeviceNet interface
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the
Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie
(ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation
of proprietorship"
IC-KP-B7-V95

IC-KP-B7-V95
Contents
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1 Introduction......................................................................... 6
2 Declaration of conformity .................................................. 7
2.1 Declaration of conformity ..............................................................................7
3 Safety................................................................................... 8
3.1 Symbols relevant to safety ............................................................................8
3.2 Intended use .................................................................................................8
3.3 General notes on safety.................................................................................8
3.4 Contact protection.........................................................................................9
4 Product Description ......................................................... 10
4.1 Range of application ...................................................................................10
4.2 Device characteristics .................................................................................10
4.3 Product family .............................................................................................10
4.3.1 R/W heads .............................................................................................10
4.3.2 Code / Data carrier .................................................................................10
4.3.3 Handhelds ..............................................................................................11
4.4 Displays and controls..................................................................................12
4.5 Interfaces and connections .........................................................................13
4.6 Delivery package ........................................................................................13
4.7 Connection accessories..............................................................................14
4.7.1 Connection cable for R/W heads and trigger sensors ............................14
4.7.2 Cable connectors for the power supply ..................................................14
5 Installation......................................................................... 15
5.1 Storage and transport .................................................................................15
5.2 Unpacking...................................................................................................15
5.3 EMC concept ..............................................................................................15
5.4 Device connection ......................................................................................16
5.4.1 Power supply ..........................................................................................16
5.4.2 Read/Write Head and Trigger Sensors ...................................................17
5.4.3 Cable length between control interface and R/W heads .........................17
5.4.4 Ground connection .................................................................................17
5.4.5 DeviceNet connection guide...................................................................18
6 Commissioning................................................................. 19
6.1 Connection .................................................................................................19
6.2 Preliminary considerations..........................................................................19
6.3 Device settings ...........................................................................................19
6.3.1 Operating the device ..............................................................................21
6.4 Output of the contents of read data carriers on the display..........................22
6.5 Setting the network parameters ..................................................................22

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Contents
7 Commands........................................................................ 23
7.1 Communication via DeviceNet ................................................................... 23
7.1.1 General information on communication via DeviceNet ........................... 23
7.1.2 Performance spectrum .......................................................................... 23
7.1.3 Electronic data sheet (EDS)................................................................... 23
7.1.4 Data/Command transfer......................................................................... 23
7.1.5 Mixed mode ........................................................................................... 23
7.1.6 Separated mode .................................................................................... 24
7.1.7 Data length ............................................................................................ 24
7.1.8 Assembly attributes ............................................................................... 25
7.1.9 Access administration............................................................................ 26
7.1.10 Heartbeat and ident status..................................................................... 26
7.1.11 Data hold time........................................................................................ 27
7.2 Command Execution.................................................................................. 27
7.2.1 Command examples.............................................................................. 29
7.3 Command types......................................................................................... 30
7.4 Command overview ................................................................................... 31
7.4.1 System commands ................................................................................ 33
7.4.2 Standard read/write commands ............................................................. 39
7.4.3 Special command modes ...................................................................... 44
7.5 Legend ....................................................................................................... 65
7.6 Fault/Status messages ............................................................................... 66
8 Technical specifications .................................................. 68
8.1 Dimensions ................................................................................................ 68
8.2 General data ............................................................................................... 68
9 Troubleshooting ............................................................... 70
9.1 Fault location .............................................................................................. 70
10 ASCII table ........................................................................ 71
11 Appendix A ....................................................................... 72
11.1 Example 1 .................................................................................................. 72
11.2 Example 2 .................................................................................................. 77

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Contents
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12 Appendix B........................................................................ 88
12.1 Object model ..............................................................................................88
12.1.1 Identity object (01h)................................................................................88
12.1.2 Assembly object (04h)............................................................................89
12.1.3 Output command object (instances 64h - 6) ...........................................94
12.1.4 Input command object (instances 65h - 6)..............................................95
12.1.5 Boot-up parameter object (instances 66h - 4).........................................96
12.1.6 Diagnostics object (instances 67h - 5)....................................................96

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IC-KP-B7-V95
Introduction
1Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs
develops, produces and distributes electronic sensors and interface modules for
the market of automation technology on a worldwide scale.
Before installing this equipment and put into operation, read this manual carefully.
This manual containes instructions and notes to help you through the installation
and commissioning step by step. This makes sure bring such a trouble-free use of
this product. This is for your benefit, since this:
■ensures the safe operation of the device
■helps you to exploit the full functionality of the device
■avoids errors and related malfunctions
■avoids costs by disruptions and any repairs
■increases the effectiveness and efficiency of your plant
Keep this manual at hand for subsequent operations on the device.
After opening the packaging please check the integrity of the device and the
number of pieces of supplied.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Note!
This symbol draws your attention to important information.

IC-KP-B7-V95
Declaration of conformity
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2 Declaration of conformity
2.1 Declaration of conformity
This product was developed and manufactured under observance of the
applicable European standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a
certified quality assurance system that conforms to ISO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001

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IC-KP-B7-V95
Safety
3Safety
3.1 Symbols relevant to safety
3.2 Intended use
The IDENTControl IC-KP-B7-V95 is a control interface including a DeviceNet
interface for identification systems. The device can be used as a control cabinet
module or for field applications. Besides the DeviceNet connection, suitable
inductive R/W heads, microwave antennas or trigger sensors can be connected.
Wiring suitable for the system design must be used.
3.3 General notes on safety
Only instructed specialist staff may operate the device in accordance with the
operating manual.
User modification and or repair are dangerous and will void the warranty and
exclude the manufacturer from any liability. If serious faults occur, stop using the
device. Secure the device against inadvertent operation. In the event of repairs,
return the device to your local Pepperl+Fuchs representative or sales office.
The connection of the device and maintenance work when live may only be
carried out by a qualified electrical specialist.
The operating company bears responsibility for observing locally applicable
safety regulations.
Store the not used device in the original packaging. This offers the device optimal
protection against impact and moisture.
Ensure that the ambient conditions comply with regulations.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt devices and any connected facilities or systems,
or result in their complete failure.

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Safety
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3.4 Contact protection
Our housings are manufactured using components made partly or completely
from metal to improve noise immunity.
Note!
Disposal
Electronic waste is hazardous waste. When disposing of the equipment, observe
the current statutory requirements in the respective country of use, as well as local
regulations.
Read head IDENTControl
Compact
Danger!
Electric shock
The metallic housing components are connected to ground to protect against
dangerous voltages that may occur in the event of a fault in the SELV power
supply!
See chapter 5.4.4

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Product Description
4 Product Description
4.1 Range of application
The system is suited for the following applications:
■Automation
■Material flow control in production
■Acquisition of operating data
■Access control
■Identification of storage vessels, pallets, work piece carriers, refuse
containers, tanks, containers, etc.
4.2 Device characteristics
■Up to 4 R/W heads can be connected
■Alternatively up to 2 R/W heads and 2 trigger sensors can be connected
■LCD indicator with background illumination
■Direct operation using 4 function keys
■LED status indicator for bus communication and R/W heads
4.3 Product family
The IDENTControl brand name represents a complete identification system. The
system consists of an IDENTControl interface including bus interface, inductive
R/W heads (125 kHz and 13.56 MHz) and accompanying code and data carriers
in many different designs. The IDENTControl can be connected to other
identification systems.
The system is equally well suited for use in the switching cabinet and for field use
in IP67. The interface to the controlling fieldbus is integrated into the enclosure
and all connections are implemented as plugs. This enables simple installation
and quick, correct replacement in case of device failure. The consistent EMC
design (metal enclosure, grounding, shielded wires) offers a high degree of noise
immunity. Function buttons are available for parameterization and entering
commands directly into the IDENTControl.
4.3.1 R/W heads
There are different R/W heads available for the IDENTControl in different designs.
You can connect inductive R/W heads (125 kHz and 13.56 MHz) depending on
your particular application.
4.3.2 Code / Data carrier
Read only / read/write tag 125 kHz (inductive)
A wide range of read only and read/write tag designs are available for this
frequency range, from a 3 mm thin glass tube to a transponder 50 mm in diameter.
Read/write tags are available for temperatures up to 300 °C (max. 5 min) in
chemical-resistant housings for installation in metal and in degree of protection
IP68/IP69K. IPC02-... read only tags offer 40-bit read only codes. IPC03-...
read/write tags have a 928-bit freely programmable memory bank and an
unmodifiable 32-bit read only code. You can define 40-bit read only codes with
IPC11-... read only tags. You can use these as permanent read only codes or
continually redefine them.

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Product Description
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Read/write tag 13.56 MHz (inductive)
Read/write tags in this frequency range save larger quantities of data and offer a
considerably higher reading speed than read/write tags of the 125 kHz system.
IQH-* and IQH1-* read/write heads from Pepperl+Fuchs are compatible with most
existing read/write tags that comply with standard ISO 15693. With the IQH2-*
read/write heads you can use read/write tags that comply with standard ISO
14443A.
The 13.56 MHz technology even allows smart labels (read/write tags in the form
of adhesive labels with printed barcode). Currently available read/write tags have
a memory capacity of 64 bits of read only code and a maximum 2 KB of
programmable memory.
4.3.3 Handhelds
There are various handheld read/write devices available for controlling processes
(write/read functions, initialization of data carriers).
Figure 4.1
Handheld Frequency range
IPT-HH20 125 kHz
IST-HH20 250 kHz
IQT1-HH20 13.56 MHz
IC-HH20-V1 depending on the read/write head

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Product Description
4.4 Displays and controls
The following displays and controls are located on the control interface.
LED indicators
PWR/ERR Power on
Hardware error
green
red
1, 2, 3, 4 Status display for R/W heads
Command on R/W head is active
Command executed successfully (approx. 1 second)
green
yellow
Module status Device is operating in normal state
Repairable errors (see chapter 9.1)
Irreparable errors –device must be replaced
Configuration requires modification (see chapter 9.1)
LED function test
green
red flashing
red
green flashing
red/green
flashing
Network status Online, not connected
Online, connected
Connection timeout
Critical connection error (duplicate MAC ID, bus
error)
green flashing
green
red flashing
red
Network Pwr Network power supply available green
Com Data transfer (approx. 250 ms) Yellow
Display
Two-line multifunction display with 12 characters per line for displaying different status and
operating information and four pictograms for displaying connected reading heads.
Push buttons
Push buttons are used for controlling the display and selecting commands when
programming the control interface.
Return to higher level
Up menu item
1
PWR/
ERR
234
ESC
IC-KP-B7-V95
Part No. 130985
Module
Status
Network
Status
Com
Network
Pwr
ESC

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Product Description
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4.5 Interfaces and connections
The following interfaces and connections are located on the control interface IC-
KP-B7-V95.
4.6 Delivery package
The delivery package contains:
■1 IDENTControl control interface
■1 quick start guide
■1 grounding screw (already fitted)
■1 serrated lock washer (already fitted)
■2 crimp connectors (already fitted)
Down menu item
RETURN (confirm input)
Push buttons
Connections
1M12 connector for R/W heads (sockets) - V1
2M12 connector for power supply (plug) - V1
35-pin DeviceNet Ministyle connector
Other accessories
AScrew for ground
BMetal latches for mounting the DIN rail
Accessories
Accessories see chapter 4.7.
1
A
2
3
B

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Product Description
4.7 Connection accessories
4.7.1 Connection cable for R/W heads and trigger sensors
Compatible connection cables with shielding are available for connecting the R/W
heads and trigger sensors.
Figure 4.2
4.7.2 Cable connectors for the power supply
Compatible M12 sockets with an open cable end for connecting the
IDENTControl to a power supply are available in different lengths.
Figure 4.3
Accessories Description
2 m long (straight female, angled male) V1-G-2M-PUR-ABG-V1-W
5 m long (straight female, angled male) V1-G-5M-PUR-ABG-V1-W
10 m long (straight female, angled male) V1-G-10M-PUR-ABG-V1-W
20 m long (straight female, angled male) V1-G-20M-PUR-ABG-V1-W
Field attachable female connector, straight, shielded V1-G-ABG-PG9
Field attachable male connector, straight, shielded V1S-G-ABG-PG9
Field attachable female connector, angled, shielded V1-W-ABG-PG9
Field attachable male connector, angled, shielded V1S-W-ABG-PG9
Dummy plug M12x1 VAZ-V1-B3
Accessories Designation
Length 2 m (straight socket) V1-G-2M-PUR
Length 5 m (straight socket) V1-G-5M-PUR
Length 10 m (straight socket) V1-G-10M-PUR

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Installation
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5 Installation
5.1 Storage and transport
For storage and transport purposes, package the unit using shockproof
packaging material and protect it against moisture. The best method of protection
is to package the unit using the original packaging. Furthermore, ensure that the
ambient conditions are within allowable range.
5.2 Unpacking
Check the product for damage while unpacking. In the event of damage to the
product, inform the post office or parcel service and notify the supplier.
Check the package contents with your purchase order and the shipping
documents for:
■Delivery quantity
■Device type and version in accordance with the type plate
■Accessories
■Quick start guide
Retain the original packaging in case you have to store or ship the device again at
a later date.
Should you have any questions, please contact Pepperl+Fuchs.
5.3 EMC concept
The outstanding noise immunity of the IDENTControl against emission and
immission is based on its consistent shielding design, which uses the principle of
the Faraday cage. Interference is caught in the shield and safely diverted via the
ground connections.
The cable shielding is used to discharge electromagnetic interference. When
shielding a cable, you must connect both sides of the shield to ground with low
resistance and low inductance.
Read head ControlIDENTControl DeviceNet

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Installation
The metal enclosure of the IDENTControl and the metal enclosure of the R/W
heads complete the consistent shielding concept.
The most important issue here is that the shields are connected to ground with
low resistance and low inductance. The metal enclosure ensures that the
shielding is not interrupted, i.e. the complete electronics system and all routed
cables are located within a Faraday cage.
5.4 Device connection
Electrical connection using plug connectors makes installation simple.
5.4.1 Power supply
Connect the power supply via an M12 connector with integrated voltage and
reverse polarity protection indicator (green: correct polarity, red: reverse polarity).
A plug with the following pin assignment is located on the housing:
Compatible connecting cable see chapter 4.7.2.
Note!
If cables with double shields are used, e.g. wire mesh and metalized foil, the both
shields must be connected together, with low resistance, at the ends when
making up the cable.
Power supply cables are the source of much interference, e.g. from the supply
lines of 3-phase electric motors. For this reason, the parallel laying of power
supply cables with data and signal cables should be avoided, particularly in the
same cable duct.
Caution!
Due to the requirements in the DeviceNet specification, the shield on the bus
cable is connected to the device housing via an RC link.
1+ 24 V
2NC
3GND
4NC
4
13
2

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5.4.2 Read/Write Head and Trigger Sensors
A maximum of 4 read/write heads can be connected to the IDENTControl.
Instead of the read/write heads, a maximum of 2 trigger sensors can be
connected to sockets 3 and 4. A trigger sensor can be assigned to only one
read/write head. The trigger sensors must be PNP.
Connect the read/write heads and trigger sensors to the sockets on the top of the
enclosure using M12 connectors.
For details of compatible read/write heads, and of compatible connecting cables,
see chapter 4.7.1.
5.4.3 Cable length between control interface and R/W heads
The maximum cable length between the control interface and a connected R/W
head is 1000 meters. If you wish to attain the maximum possible cable length,
select a suitably large cable cross-section. See chapter 4.7.1
5.4.4 Ground connection
The ground connection of the IDENTControl is located at the lower right of the
connector array. The ground conductor is screwed to the housing with a crimp
connector. In order to guarantee safe grounding, the serrated washer must be
mounted between the crimp connector and the housing.
A cross-section of at least 4 mm2is recommended for the ground conductor lead.
trigger switch trigger sensor
read/write head
signal
socket at housing
2
13
4
5
+
A
-
+
-
B
1
2
3
4
5
1Housing
2Serrated lock washer
3Crimp connector
4Lock screw
12 43

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Installation
5.4.5 DeviceNet connection guide
Network connection
The network connection is established using a DeviceNet MiniStyle connector.
The pin assignment is taken from the drawing below.
Connecting cable
The device must always be connected using the "Thick" and "Thin" extension
cables described in the DeviceNet specification. Refer to the "Thick cable profile"
and "Thin cable profile" sections in the DeviceNet specification for more detailed
information.
Transfer rates and cable lengths
1Ground / uncoated
2V+ / RD
3V- / BK
4CAN_H / WH
5CAN_L / BU
Baud rate Max. length of the transfer cable
125 kBits/s 500 m
250 kBits/s 250 m
500 kBits/s 100 m
2
4
1
3
5

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Commissioning
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6Commissioning
6.1 Connection
After the supply voltage is connected, the green LED in the voltage connector and
the PWR LED on the display panel must light up. If the LED in the connector lights
up red, the polarity of the power supply is reversed.
6.2 Preliminary considerations
A very important aspect of the operation of an extended identification system on
the DeviceNet is the time response of the overall system. The question "How long
after the positioning of a data carrier in front of a read/write station will the read
data be available in the computer or PLC?" cannot be answered universally.
The most important factors that determine the response time are:
■Nature of the higher-level host system, e.g. PLC or PC
■Communication between the client and server
■Network utilization
■Number and nature of connected read/write stations
■Type of code/data carrier used
■Nature of access to the communication objects of the read/write station
■Nature of the commands to the read/write station
■Structure of the user program
6.3 Device settings
You must set the various parameters prior to commissioning.
The parameters are volatile and non-volatile parameters. Volatile parameters are
reset to their default setting when the system is switched off and on again.
Warning!
Before commissioning, check once again that the connections are correct.
Before commissioning, familiarize yourself with the system of communication
between your DeviceNet control and the read/write station (see chapter 7).
Commissioning requires accurate knowledge of DeviceNet communication.
Warning!
Device not configured or configured incorrectly
Configure the device prior to commissioning. A device that has not been
configured or configured incorrectly may lead to faults in the plant.

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Commissioning
Non-volatile parameters
Volatile parameters
Configure the read/write station with the described system commands. "99" is
preset as the tag type.
Parameter Default setting Value range
Ge n e r a l
LCD contrast 50 36 ... 71
LCD light On On / off
Language English English / German
Multiplex mode off On / off
R/W head
Trigger mode off On / off
Ta g t y p e 99 00 ... FF
DeviceNet interface
Network address 63d 00d ... 63d
Baud rate 125 kBit/s 125 kBit/s, 250 kBit/s,
500 kBit/s
Instance Out 100d 100d ... 112d
Instance In 150d 150d ... 162d
Data hold time 10 x 10 ms 000 x 10 ms ... 255d x 10
ms
Parameter Default setting Value range
R/W head
Password mode Off on / off
Password 00000000 00000000 ... FFFFFFFF