Pepperl+Fuchs iDent Control IC-KP-B6-V15B User manual

IC-KP-B6-V15B
IDENTControl interface
with PROFIBUS DP interface
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the
Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie
(ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation
of proprietorship"
IC-KP-B6-V15B

IC-KP-B6-V15B
Contents
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1 Introduction......................................................................... 5
2 Declaration of conformity .................................................. 6
2.1 Declaration of conformity ..............................................................................6
3 Safety................................................................................... 7
3.1 Symbols relevant to safety ............................................................................7
3.2 Intended use .................................................................................................7
3.3 General notes on safety.................................................................................7
3.4 Contact protection.........................................................................................8
4 Product Description ........................................................... 9
4.1 Range of application .....................................................................................9
4.2 Device characteristics ...................................................................................9
4.3 Product family ...............................................................................................9
4.3.1 R/W heads ...............................................................................................9
4.3.2 Code / Data carrier .................................................................................10
4.3.3 Handhelds ..............................................................................................10
4.4 Displays and controls..................................................................................11
4.5 Interfaces and connections .........................................................................12
4.6 Delivery package ........................................................................................12
4.7 Connection accessories..............................................................................13
4.7.1 Connection cable for R/W heads and trigger sensors ............................13
4.7.2 Cable connectors for the power supply ..................................................14
4.7.3 Connection cable to the PROFIBUS DP interface ..................................14
5 Installation......................................................................... 16
5.1 Storage and transport .................................................................................16
5.2 Unpacking...................................................................................................16
5.3 EMC concept ..............................................................................................16
5.4 Device connection ......................................................................................17
5.4.1 Power supply ..........................................................................................17
5.4.2 Read/Write Head and Trigger Sensors ...................................................17
5.4.3 Cable length between control interface and R/W heads .........................18
5.4.4 Ground connection.................................................................................18
5.4.5 PROFIBUS connection guide .................................................................18
5.4.6 Cables ....................................................................................................19
5.4.7 Transfer rates and line lengths ................................................................20
5.4.8 Terminator ..............................................................................................20

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IC-KP-B6-V15B
Contents
6 Commissioning ................................................................ 23
6.1 Connection................................................................................................. 23
6.2 Preliminary considerations ......................................................................... 23
6.3 Device settings........................................................................................... 24
6.3.1 Operating the device.............................................................................. 25
6.4 Output of the contents of read data carriers on the display ......................... 25
6.4.1 Setting the device address .................................................................... 26
6.4.2 Setting the bus protocol ......................................................................... 27
7 Commands........................................................................ 28
7.1 General information on PROFIBUS DP....................................................... 28
7.1.1 PROFIBUS DP features ......................................................................... 28
7.1.2 PROFIBUS DP communication parameters (GSD file) .......................... 28
7.1.3 PROFIBUS DP functions ....................................................................... 29
7.2 General information on command structures .............................................. 29
7.3 Communication in "IC-KP-B6" mode (IDENTControl)................................. 29
7.3.1 PROFIBUS DP communication parameters (GSD file) .......................... 29
7.3.2 Device identification/software version message for PROFIBUS DP ....... 31
7.3.3 Software information .............................................................................. 33
7.3.4 Command types .................................................................................... 35
7.3.5 Command overview............................................................................... 35
7.3.6 System commands ................................................................................ 38
7.3.7 Standard read/write commands ............................................................. 47
7.3.8 Special commands ................................................................................ 53
7.3.9 Legend .................................................................................................. 78
7.3.10 Fault/Status messages........................................................................... 79
7.4 Communication in "IRI-B6" or "IVI-B6" mode.............................................. 80
8 Technical specifications .................................................. 81
8.1 Dimensions ................................................................................................ 81
8.2 General data ............................................................................................... 81
9 Troubleshooting ............................................................... 83
9.1 Fault location .............................................................................................. 83
10 ASCII table ........................................................................ 84

IC-KP-B6-V15B
Introduction
2012-03
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1Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs
develops, produces and distributes electronic sensors and interface modules for
the market of automation technology on a worldwide scale.
Before installing this equipment and put into operation, read this manual carefully.
This manual containes instructions and notes to help you through the installation
and commissioning step by step. This makes sure bring such a trouble-free use of
this product. This is for your benefit, since this:
■ensures the safe operation of the device
■helps you to exploit the full functionality of the device
■avoids errors and related malfunctions
■avoids costs by disruptions and any repairs
■increases the effectiveness and efficiency of your plant
Keep this manual at hand for subsequent operations on the device.
After opening the packaging please check the integrity of the device and the
number of pieces of supplied.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Note!
This symbol draws your attention to important information.

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IC-KP-B6-V15B
Declaration of conformity
2 Declaration of conformity
2.1 Declaration of conformity
This product was developed and manufactured under observance of the
applicable European standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a
certified quality assurance system that conforms to ISO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001

IC-KP-B6-V15B
Safety
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3Safety
3.1 Symbols relevant to safety
3.2 Intended use
The IDENTControl IC-KP-B6-V15B is a control interface including a PROFIBUS
interface for identification systems. The device can be used as a control cabinet
module or for field applications. Besides the PROFIBUS connection, suitable
inductive R/W heads, microwave antennas or trigger sensors can be connected.
Wiring suitable for the system design must be used.
3.3 General notes on safety
Only instructed specialist staff may operate the device in accordance with the
operating manual.
User modification and or repair are dangerous and will void the warranty and
exclude the manufacturer from any liability. If serious faults occur, stop using the
device. Secure the device against inadvertent operation. In the event of repairs,
return the device to your local Pepperl+Fuchs representative or sales office.
The connection of the device and maintenance work when live may only be
carried out by a qualified electrical specialist.
The operating company bears responsibility for observing locally applicable
safety regulations.
Store the not used device in the original packaging. This offers the device optimal
protection against impact and moisture.
Ensure that the ambient conditions comply with regulations.
Danger!
This symbol indicates a warning about an immediate possible danger.
In case of ignoring the consequences may range from personal injury to death.
Warning!
This symbol indicates a warning about a possible fault or danger.
In case of ignoring the consequences may cause personal injury or heaviest
property damage.
Caution!
This symbol indicates a warning about a possible fault.
In case of ignoring the devices and any connected facilities or systems may be
interrupted or fail completely.

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IC-KP-B6-V15B
Safety
3.4 Contact protection
Our housings are manufactured using components made partly or completely
from metal to improve noise immunity.
Note!
Disposal
Electronic waste is hazardous waste. When disposing of the equipment, observe
the current statutory requirements in the respective country of use, as well as local
regulations.
Read head IDENTControl
Compact
Danger!
Electric shock
The metallic housing components are connected to ground to protect against
dangerous voltages that may occur in the event of a fault in the SELV power
supply!

IC-KP-B6-V15B
Product Description
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4 Product Description
4.1 Range of application
The system is suited for the following applications:
■Automation
■Material flow control in production
■Acquisition of operating data
■Access control
■Identification of storage vessels, pallets, work piece carriers, refuse
containers, tanks, containers, etc.
4.2 Device characteristics
■Up to 4 R/W heads can be connected
■Alternatively up to 2 R/W heads and 2 trigger sensors can be connected
■LCD indicator with background illumination
■Direct operation using 4 function keys
■LED status indicator for bus communication and R/W heads
4.3 Product family
The IDENTControl brand name represents a complete identification system. The
system consists of an IDENTControl interface including bus interface, inductive
R/W heads (125 kHz and 13.56 MHz) and accompanying code and data carriers
in many different designs. The IDENTControl can be connected to other
identification systems.
The system is equally well suited for use in the switching cabinet and for field use
in IP67. The interface to the controlling fieldbus is integrated into the enclosure
and all connections are implemented as plugs. This enables simple installation
and quick, correct replacement in case of device failure. The consistent EMC
design (metal enclosure, grounding, shielded wires) offers a high degree of noise
immunity. Function buttons are available for parameterization and entering
commands directly into the IDENTControl.
4.3.1 R/W heads
There are different R/W heads available for the IDENTControl in different designs.
You can connect inductive R/W heads (125 kHz and 13.56 MHz) depending on
your particular application.

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IC-KP-B6-V15B
Product Description
4.3.2 Code / Data carrier
Read only / read/write tag 125 kHz (inductive)
A wide range of read only and read/write tag designs are available for this
frequency range, from a 3 mm thin glass tube to a transponder 50 mm in diameter.
Read/write tags are available for temperatures up to 300 °C (max. 5 min) in
chemical-resistant housings for installation in metal and in degree of protection
IP68/IP69K. IPC02-... read only tags offer 40-bit read only codes. IPC03-...
read/write tags have a 928-bit freely programmable memory bank and an
unmodifiable 32-bit read only code. You can define 40-bit read only codes with
IPC11-... read only tags. You can use these as permanent read only codes or
continually redefine them.
Read/write tag 13.56 MHz (inductive)
Read/write tags in this frequency range save larger quantities of data and offer a
considerably higher reading speed than read/write tags of the 125 kHz system.
IQH-* and IQH1-* read/write heads from Pepperl+Fuchs are compatible with most
existing read/write tags that comply with standard ISO 15693. With the IQH2-*
read/write heads you can use read/write tags that comply with standard ISO
14443A.
The 13.56 MHz technology even allows smart labels (read/write tags in the form
of adhesive labels with printed barcode). Currently available read/write tags have
a memory capacity of 64 bits of read only code and a maximum 2 KB of
programmable memory.
4.3.3 Handhelds
There are various handheld read/write devices available for controlling processes
(write/read functions, initialization of data carriers).
Figure 4.1
Handheld Frequency range
IPT-HH20 125 kHz
IST-HH20 250 kHz
IQT1-HH20 13.56 MHz
IC-HH20-V1 depending on the read/write head

IC-KP-B6-V15B
Product Description
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4.4 Displays and controls
The following displays and controls are located on the control interface.
LED indicators
PWR/ERR Power on
Hardware error
green
red
1, 2, 3, 4 Status display for R/W heads
Command on R/W head is active
Command executed successfully (approx. 1 second)
green
yellow
UL Interface ready for operation green
Bus error Bus error red
Data Exch Status of the slave is “Data Exchange”green
DPV1 DPV1 operating mode (currently not available) Ye l l o w
Display
Two-line multifunction display with 12 characters per line for displaying different status and
operating information and four pictograms for displaying connected reading heads.
Push buttons
Push buttons are used for controlling the display and selecting commands when
programming the control interface.
Return to higher level
Up menu item
Down menu item
RETURN (confirm input)
IC-KP-B6-V15B
Part No. 126087
1
PWR/
ERR
UL
Bus
Error
Data
Exch
DPV1 234
ESC
PR O FI
BUS
R
ESC

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IC-KP-B6-V15B
Product Description
4.5 Interfaces and connections
The following interfaces and connections are located on the IC-KP-B6-V15B
control interface.
4.6 Delivery package
The delivery package contains:
■1 IDENTControl control interface
■1 quick start guide
■1 grounding screw (already fitted)
■1 serrated lock washer (already fitted)
■2 crimp connectors (already fitted)
Connections
1M12 connector for R/W heads (sockets) - V1
2M12 connector for power supply (plug) - V1
3M12 connector for PROFIBUS connection - V15B
Other accessories
AScrew for ground
BMetal latches for mounting the DIN rail
Accessories
Accessories see chapter 4.7.
2
3B A
1

IC-KP-B6-V15B
Product Description
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4.7 Connection accessories
4.7.1 Connection cable for R/W heads and trigger sensors
Compatible connection cables with shielding are available for connecting the R/W
heads and trigger sensors.
Figure 4.2
Accessories Description
2 m long (straight female, angled male) V1-G-2M-PUR-ABG-V1-W
5 m long (straight female, angled male) V1-G-5M-PUR-ABG-V1-W
10 m long (straight female, angled male) V1-G-10M-PUR-ABG-V1-W
20 m long (straight female, angled male) V1-G-20M-PUR-ABG-V1-W
Field attachable female connector, straight, shielded V1-G-ABG-PG9
Field attachable male connector, straight, shielded V1S-G-ABG-PG9
Field attachable female connector, angled, shielded V1-W-ABG-PG9
Field attachable male connector, angled, shielded V1S-W-ABG-PG9
Dummy plug M12x1 VAZ-V1-B

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IC-KP-B6-V15B
Product Description
4.7.2 Cable connectors for the power supply
Compatible M12 sockets with an open cable end for connecting the
IDENTControl to a power supply are available in different lengths.
Figure 4.3
4.7.3 Connection cable to the PROFIBUS DP interface
The IDENT Control has a B-encoded M12 connector and is connected to the
network using a suitable cable.
Figure 4.4
Accessories Designation
Length 2 m (straight socket) V1-G-2M-PUR
Length 5 m (straight socket) V1-G-5M-PUR
Length 10 m (straight socket) V1-G-10M-PUR
Accessories Description
Te r m i n a t o r ICZ-TR-V15B
T distributor ICZ-3T-V15B
Y connection cable ICZ-3T-0.2M-PUR ABG-V15B-G
Connection cable with terminator ICZ-2T/TR-0.2M-PUR ABG-V15B-G
Connection cable 1 m1V15B-G-1M-PUR ABG-V15B-G
Cable socket, screw terminal type V15B-G
Cable plug, screw terminal type V15SB-G
1. Connection cables are available in the following lengths: 1 m, 2 m, 5 m,
7 m, 12 m, 15 m.

IC-KP-B6-V15B
Product Description
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Note!
The T-distributor is designed for general applications in the PROFIBUS network
only and is not compatible with the IDENT Control. The Y connection cable must
always be used with the IDENT Control.

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IC-KP-B6-V15B
Installation
5 Installation
5.1 Storage and transport
For storage and transport purposes, package the unit using shockproof
packaging material and protect it against moisture. The best method of protection
is to package the unit using the original packaging. Furthermore, ensure that the
ambient conditions are within allowable range.
5.2 Unpacking
Check the product for damage while unpacking. In the event of damage to the
product, inform the post office or parcel service and notify the supplier.
Check the package contents with your purchase order and the shipping
documents for:
■Delivery quantity
■Device type and version in accordance with the type plate
■Accessories
■Quick start guide
Retain the original packaging in case you have to store or ship the device again at
a later date.
Should you have any questions, please contact Pepperl+Fuchs.
5.3 EMC concept
The outstanding noise immunity of the IDENTControl against emission and
immission is based on its consistent shielding design, which uses the principle of
the Faraday cage. Interference is caught in the shield and safely diverted via the
ground connections.
The screening of cables provides for the discharge of electromagnetic
interference. When screening a cable, both sides of the screen must be
connected to the earth with low resistance and low inductance.
Read head PLCIDENTControl PROFIBUS

IC-KP-B6-V15B
Installation
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The metal enclosure of the IDENTControl and the metal enclosure of the R/W
heads complete the consistent shielding concept.
The most important issue here is that the shields are connected to ground with
low resistance and low inductance. The metal enclosure ensures that the
shielding is not interrupted, i.e. the complete electronics system and all routed
cables are located within a Faraday cage.
5.4 Device connection
Electrical connection using plug connectors makes installation simple.
5.4.1 Power supply
Connect the power supply via an M12 connector with integrated voltage and
reverse polarity protection indicator (green: correct polarity, red: reverse polarity).
A plug with the following pin assignment is located on the housing:
Compatible connecting cable see chapter 4.7.2.
5.4.2 Read/Write Head and Trigger Sensors
A maximum of 4 read/write heads can be connected to the IDENTControl.
Instead of the read/write heads, a maximum of 2 trigger sensors can be
connected to sockets 3 and 4. A trigger sensor can be assigned to only one
read/write head. The trigger sensors must be PNP.
Connect the read/write heads and trigger sensors to the sockets on the top of the
enclosure using M12 connectors.
Note!
If cables with double shields are used, e.g. wire mesh and metalized foil, the both
shields must be connected together, with low resistance, at the ends when
making up the cable.
Power supply cables are the source of much interference, e.g. from the supply
lines of 3-phase electric motors. For this reason, the parallel laying of power
supply cables with data and signal cables should be avoided, particularly in the
same cable duct.
1+ 24 V
2NC
3GND
4NC
4
13
2

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IC-KP-B6-V15B
Installation
For details of compatible read/write heads see chapter 4.3.1. and of compatible
connecting cables, see chapter 4.7.1.
5.4.3 Cable length between control interface and R/W heads
The maximum cable length between the control interface and a connected R/W
head is 1000 meters. If you wish to attain the maximum possible cable length,
select a suitably large cable cross-section. See chapter 4.7.1
5.4.4 Ground connection
The ground connection of the IDENTControl is located at the lower right of the
connector array. The ground conductor is screwed to the housing with a crimp
connector. In order to guarantee safe grounding, the serrated washer must be
mounted between the crimp connector and the housing.
A cross-section of at least 4 mm2is recommended for the ground conductor lead.
5.4.5 PROFIBUS connection guide
The data lines RxD/TxD-P and RxD/TxD-N are also referred to as A and B lines.
There are no PROFIBUS specifications that indicate which color wire on the data
cable should be attached to which terminal. The wire color must be unified within
the entire plant. If you use a transfer cable with red and green wires, we
recommend the following assignment:
trigger switch trigger sensor
read/write head
signal
socket at housing
2
13
4
5
+
A
-
+
-
B
1
2
3
4
5
1Housing
2Serrated lock washer
3Crimp connector
4Lock screw
12 43
RxD/TxD-N (A line): green
RxD/TxD-P (B line): red

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Installation
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The PROFIBUS DP is connected via a B-encoded M12 socket. This socket is
connected to the Y line ICZ-3T-0.2M-PUR ABG-V15B-G so that it can be
connected to the bus. Other Y lines can also be connected. Several
IDENTControls can be connected directly to the PROFIBUS via several Y lines.
The last node on the bus must be connected to the cable from the previous model
with a ICZ-2T/TR-0.2M-PUR cable with integrated terminator.
The shield is connected to the IDENTControl via the knurled nut on the connector.
5.4.6 Cables
The bus line is specified in EN 50170 as line type A. It can be used in accordance
with the following table. The line parameters and lengths for line type B are also
specified in the two following tables. When planning a new plant, only line type A
should be used because of the higher total line length.
The line parameters are as follows:
*No longer use line type B if possible.
1VP
2RxD/TxD-N
3DGND
4RxD/TxD-P
5NC
1
5
3
2
4
Parameter Line type A Line type B*
Cable construction two-wire, twisted, screened
Distributed capacitance [pF/m] < 30 < 60
Ripple resistance []135 ... 165 100 ... 130
Loop resistance [/km] 110 ---
Wire cross-section [mm] > 0,64 > 0,53
Line cross-section [mm2]> 0.34 > 0.22
Note!
Use only screened, twisted-pair cables. The best possible EMC interference
immunity can only be achieved by using screened cables.

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IC-KP-B6-V15B
Installation
5.4.7 Transfer rates and line lengths
The permitted length of the transfer line in a bus segment is largely determined by
the following parameters:
■Type of bus cable used
■Tr a n s fe r r a te
■External interference
■Number of nodes
The maximum total line length of a bus segment, depending on the transfer rate
with the maximum number of stations (32) totals:
5.4.8 Terminator
With the PROFIBUS DP, every bus segment must be terminated on both line ends
with terminating resistors.
An external terminator must be attached for the last node. Pluggable terminators
(ICZ-TR-V15B, for example) are available from Pepperl+Fuchs and is easy to
connect using a ICZ-3T-V15B T-piece.
Baud rate in kbit/s 9.6 19.2 93.75 187.5 500 1500
3000,
6000,
12000
Line type A (in m) 1200 1200 1200 1000 400 200 100
Line type B (in m) 1200 1200 1200 600 200 --- ---
Note!
The transfer length can be increased with the distribution among multiple bus
segments and the use of repeaters. A maximum of three repeaters can be used
between two communicating nodes.
Note!
We recommend using a Y-splitter cordset because the fixed connection to the T-
piece allows greater leverage on the connector insert.
Note!
The ICZ-TR-V15B terminator cannot be used together with the Y-splitter cordset
ICZ-3T-0.2M-PUR ABG-V15B-G because the voltage required by the terminator
cannot be supplied.
Cable ICZ-2T/TR-0.2M-PUR ABG-V15B-G should be used as a terminator for the
Y-splitter cordset.