Pepperl+Fuchs WRM-F301-IO-B15-2V15 User manual

WRM-F301-IO-B15-2V15
SmartBridge Interface
FACTORY A TOMATION
MAN AL

With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-
try, published by the Central Association of the lectrical Industry (Zentralverband
lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the
supplementary clause: " xpanded reservation of proprietorship"
WRM-F301-IO-B15-2V15

WRM-F301-IO-B15-2V15
3
1 Introduction................................................................................. 4
1.1 Content of this Document ................................................................... 4
1.2 Target Group, Personnel...................................................................... 4
1.3 Symbols sed ...................................................................................... 5
2 Product Description ................................................................... 6
2.1 se and Application............................................................................. 6
2.2 Application Types and Benefits .......................................................... 7
2.3 The Function of the SmartBridge Interface ....................................... 7
2.4 The Function and Structure of the SmartBridge App ....................... 9
2.5 LED Indicators and Operating Elements ......................................... 15
2.6 Interfaces and Connections.............................................................. 16
2.7 Delivery Scope and Accessories...................................................... 17
3 Installation................................................................................. 18
3.1 Installing the SmartBridge Interface ................................................ 18
3.2 Installing the SmartBridge App ........................................................ 19
3.3 Data Logging—Preparation and Activation ..................................... 20
4 Commissioning......................................................................... 22
4.1 Commissioning the SmartBridge® System..................................... 22

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Introduction
1 Introduction
1.1 Content of this Document
This document contains information required to use the product in the relevant phases of the
product life cycle. This may include information on the following:
■ Product identification
■ Delivery, transport, and storage
■ Mounting and installation
■ Commissioning and operation
■ Maintenance and repair
■ Troubleshooting
■ Dismounting
■ Disposal
The documentation comprises the following parts:
■ This document
■ Datasheet
In addition, the documentation may comprise the following parts, if applicable:
■ U-type examination certificate
■ U declaration of conformity
■ Attestation of conformity
■ Certificates
■ Control drawings
■ Instruction manual
■ Other documents
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and
dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation,
commissioning, operation, maintenance, and dismounting of the product. The personnel must
have read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
Note!
For full information on the product, refer to the further documentation on the Internet at
www.pepperl-fuchs.com.

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Introduction
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1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory
that you observe these warning messages for your personal safety and in order to avoid
property damage.
Depending on the risk level, the warning messages are displayed in descending order as
follows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note!
This symbol brings important information to your attention.

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Product Description
2 Product Description
2.1 Use and Application
Intended se
The SmartBridge interface is mainly used to quickly and conveniently capture information on
individual IO-Link devices via the IO-Link protocol, parameterize these devices, or detect their
operating states. This is possible in the machine control without complicated programming or
implementations. From the perspective of the machine control, this data is accessed
completely without reaction. The SmartBridge interface can be used as both an active (master
mode) and a passive communication interface (monitor mode).
SmartBridge® System
The SmartBridge® system involves accessing sensor and actuator data in the field level of
automation technology on the basis of the IO-Link protocol. It serves as a simple operating and
display system for IO-Link devices (sensors and actuators), in which the data is read using the
SmartBridge interface and visualized in the SmartBridge app.
The SmartBridge system consists of the SmartBridge interface (hardware) and the
SmartBridge app (software) for mobile devices. The SmartBridge interface is placed between
an IO-Link-capable industrial sensor or actuator (IO-Link device) and the machine control unit
(PLC) in the connection line. The SmartBridge interface taps the IO-Link signal and transfers it
to a tablet or smartphone via Bluetooth. The installed SmartBridge app visualizes the device
data.
Figure 2.1
IO-Link devices, such as the Pepperl+Fuchs ultrasonic sensor UC500 shown in the figure,
provide a variety of process and device data (e.g., distance values, sound cone width,
switching delay, device name, etc.). This data can be read and modified using the SmartBridge
system.
1Ultrasonic sensor UC500
2SmartBridge interface
3Machine control, e.g., PLC
4Mobile device such as a tablet with the SmartBridge app
Bluetooth
123
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Product Description
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2.2 Application Types and Benefits
For the following application types, the SmartBridge® system provides a valuable advantage:
Clearer Application Parameterization of IO-Link Devices
Intelligent sensors and actuators often have many functions with widely differing parameters.
With the SmartBridge app, it is very simple to display and modify functions and the associated
parameters.
Easier Commissioning of Machines and Plants
When commissioning machines and plants, it is often the case that not all of the required
control functions are implemented. In this situation, the SmartBridge system will indicate
whether the parameters of the sensors and actuators are set correctly, and whether all of the
data is transferred in full.
Easier Troubleshooting in the Event of Repair or Maintenance
Troubleshooting is often a time-consuming task, especially if faults occur only sporadically. In
such a case, it is helpful to log the actual function for a certain period of time, and then
subsequently evaluate the data on a PC.
Continuous Status Monitoring of IO-Link Devices
Some sensors or actuators are located at critical points in a machine or plant. Here, repeated
deviations from the intended function can develop for a variety of reasons, such as mechanical
wear, electrical faults, or climatic changes. In situations like this, continuous monitoring of the
limit values or notification thresholds may be required. The SmartBridge system is also
designed for permanent use in a machine or system and therefore offers easy visual monitoring
of critical operation and status data.
2.3 The Function of the SmartBridge Interface
Overview
The SmartBridge interface can be used in the connection line between the IO-Link device and
machine control, or it can be used autonomously with one IO-Link device only. For autonomous
use, an external power supply via a 24 V power supply unit or battery is required.
The SmartBridge interface features the operating modes master mode and monitor mode,
which are designed for different application types. In monitor mode, the SmartBridge interface
is a passive communication component. In master mode, it serves as an active component. In
terms of the machine control, data is accessed via the SmartBridge interface without any
reaction.
While monitor mode is suitable for recording data in an existing IO-Link connection, master
mode also enables the active modification of device parameters.
Depending on the selected operating mode, the SmartBridge® system can be used for the
following tasks:
Monitor mode
■ Displaying and recording process data
Master mode
■ Displaying process and status data
■ Displaying and modifying parameter data
■ Recording process and status data

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Product Description
Master Mode
In master mode, the SmartBridge interface actively communicates with the connected IO-Link
device. This mode should be selected only if no additional IO-Link master module is connected
on the control side.
Depending on the type of connection, 3 application types can be identified in master mode:
■ Master Offline
This is the default function. In this case, 1 power supply only is connected on the
connection side of the SmartBridge interface directed toward the machine control. Any
signal lines belonging to the IO-Link device and SmartBridge interface remain
unconnected. The 24 VDC power supply can be supplied using either a power supply unit
or batteries. The respective connection method must be equipped with an M12 industrial
socket. Application scenarios for "offline" are pre-parameterization, function diagnostics,
and the commissioning of an IO-Link device.
Figure 2.2 Connection for "Master Offline"
■ Master Inline 3-pin
In this case, the SmartBridge interface is integrated into the supply line to a machine
control (PLC). For the IO-Link device, the interface serves as an IO-Link master. For the
control system, it emulates the binary standard input and output signal (SIO switching
signal) of the IO-Link device. Due to the emulation of the process data, this can lead to
delays in transferring process values. Application scenarios for "Inline 3-pin" consist of
diagnostics and parameterization of the IO-Link device within its machine or plant
application and the additional transmission of binary process data.
Figure 2.3 Connection for "Master Inline 3-pin"
IO-Link
Device
L +
L -
Q3
Q2
Q1
1
3
5
2
4
24 V DC
L+
L-
1
3
4 C/Q
4 C/Q
Bluetooth
PLC
IO-Link
Device
L +
L -
Q3
Q2
1
3
1
3
5
2
4Q1
4 C/Q4 C/Q I/O D I/O
Bluetooth

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■ Master Inline 4/5-pin
In this case, the use of the SmartBridge interface is enabled without a time lag in the
process data on the machine control. In this "special case," signal line Q2 (pin 2, input) is
diverted without modification to Q1 in the SmartBridge interface, and then connected to
the control system. Application scenarios for "Inline 4/5-pin" consist of diagnostics and
parameterization of the IO-Link device within its application in the time-sensitive
processing of process data.
Figure 2.4 Connection for "Master Inline 4/5-pin"
Monitor Mode
■ Monitor
In this mode, the SmartBridge interface behaves passively. It logs the IO-Link communication
(line C/Q) between the IO-Link device and an IO-Link-compatible control system or an
intermediate IO-Link master module. In this operating mode, the contents of the data log are
displayed in the SmartBridge® app. Alternatively, these contents can also be written onto the
internal microSD card with a time stamp.
Figure 2.5 Connection for "Monitor"
Application scenarios for monitor mode are:
■ Logging the status of the IO-Link device
■ Visualizing local process data using the SmartBridge® app
■ Analyzing faults in the IO-Link communication
2.4 The Function and Structure of the SmartBridge App
Function
To make sure that the process, status, and diagnostic data of an IO-Link device connected to a
SmartBridge interface can be processed by the SmartBridge app, the appropriate drivers are
required. After the successful registration of the SmartBridge interface in the SmartBridge app,
the interface transmits the "Vendor ID" (=manufacturer) and the "Device ID" (=device type) of
the connected IO-Link device to the app. Using this information, the app automatically loads
the appropriate IODD (IO-Link Device Description) for the IO-Link device and, if available, the
relevant GDD (Graphical Device Description) from a central data server. This requires the
mobile device to have an Internet connection, at least during the initial commissioning of a new
PLC
IO-Link
Device
L +
L -
1
3
4 C/Q Q2 I/O
1
3
5
22
4
Q2
Q1
Q3
4 C/Q
Bluetooth
PLC
IO-Link
Master
IO-Link
Device
1
3
4 C/Q
1
3
5
2
4
24 V DC
L+
L-
L +
L -
Q2
Q1
Q3
Bluetooth

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Product Description
IO-Link device. The GDD is responsible for the graphical representation of process data in the
form of scales, graphs, etc., as well as buttons for parameterization. If no GDD exists for a
particular sensor, a default GDD is displayed. The default GDD contains an image of the
connected device and information about the "Vendor Name," "Product Name," and "Product
ID."
Structure of the SmartBridge App
The SmartBridge app consists of the menus shown below.
Figure 2.6
Depending on the user role and application type, the SmartBridge app provides different
information, parameterization, and diagnostic options for the connected IO-Link device. The
main functions of the 4 menus are introduced in the following section.
"Device Discovery" Menu
This menu is shown directly after the app starts.
Figure 2.7
The main functions of the menu are:
■ stablishing a connection to the SmartBridge interface and a connected IO-Link device
■ Authenticating the SmartBridge interface in the SmartBridge app via an intermediate
dialog.
Device Discovery
Graphical View IODD View SmartBridge Settings App Settings

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"Graphical View" Menu
Figure 2.8
If a GDD is available for the connected IO-Link device, the app will switch to the Graphical
View menu right after the connection has been successfully established. If no GDD is
available, a default GDD is displayed. The default GDD contains an image of the connected
device and information about the "Vendor Name," "Product Name," and "Product ID."
The Graphical View menu graphically visualizes the IO-Link device's process data.

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Product Description
"IODD View" Menu
Figure 2.9 IODD View using the example of distance sensor OMT550-R200-2 P-IO-V31
You can use this menu to perform the following operations for the connected IO-Link device:
■ Display process data in text form,
■ Set the device parameters,
■ Retrieve diagnosis information.
Adjusting the Device Parameters in IODD View
Figure 2.10
1. Go to the device parameter settings in the "Parameter" menu (1).
Additional menus relating to parameters or parameter groups will be displayed
depending on the device.
2. Press the required value field for the parameter and change the setting or the numerical
value. Confirm the changes by pressing the check mark (2) so that the data can be
transferred to the device. After changing several parameters in a particular menu, you can
also confirm all of your changes in a single step.
1Line-by-line representation of information, functions, and device parameters in the re-
spective menu
2Menu structure of the IODD View
1
2
1
2

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"SmartBridge Settings" Menu
This menu provides information about system data and settings for the SmartBridge interface.
Figure 2.11
Information
■ Displays the serial number and designation of the SmartBridge interface.
■ Displays the firmware version of the IO-Link processor and system processor.
Configuration Options
■ Location Mode: Pressing this button causes the L Ds to flash briefly so that the relevant
SmartBridge can be visually identified among a number of devices.
■ Local Name: Displays and offers the option to change the name of the SmartBridge
interface.
■ Interface Time: Indicates the time set on the SmartBridge and offers the option to
synchronize it with the time set on the mobile device (e.g., for evaluation of a log file).
■ Startup Mode (setting the application):
• Monitor in monitor operating mode
• Master Offline in master operating mode
• Master Inline 3-pin in master operating mode
• Master Inline 4/5-pin in master operating mode

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"App Settings" Menu
This menu is used to adjust various settings within the SmartBridge® app.
Figure 2.12
Configuration Options
■ Device Descriptor Index: Displays the time stamp of the locally available device catalog.
Pressing UPDAT updates the device catalog
■ Reset App Settings / Cache: Reset app settings to the factory settings
■ Reset GDD Cache: Clear the GDD cache
■ Demo Mode: nable/disable demo mode
■ GDD Tester: Test page with GDD elements. For developing GDDs
■ Load custom IODD/GDD: Manually integrate an IODD/GDD
Information
■ Terms of use
■ Privacy policy
■ Imprint
■ Licenses
Caution!
Resetting to factory settings clears data!
Please note that if you reset the SmartBridge app, all stored IODDs and GDDs belonging to
previously connected IO-Link devices will be deleted. This data can be reloaded if you connect
the relevant IO-Link device to the SmartBridge interface and connect to the SmartBridge app.
The prerequisite for this is a working Internet connection. Before resetting the SmartBridge
App, consider whether you can ensure that the conditions for reloading IODDs and GDDs are
met.

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2.5 L D Indicators and Operating lements
LED Indicators
The SmartBridge interface is equipped with 3 indicator L Ds for carrying out visual function
checks and rapid diagnostics. The "Connect" L D has 1 color (blue), while the "Mode"
(yellow/green) and "Power" (green/red) L Ds have 2 colors.
Figure 2.13
L D Operating mode Color Status Function
Connect Blue On stablishing a connection
Blue Flashing Transferring data
Power - Off No supply voltage available
Green On Normal operation
Green Flashing Low voltage at L+
Red On Overload at C/Q
Red Flashing System error
Mode Monitor mode Yellow On Synchronization with IO-Link
device. Communication between
master and device.
Monitor mode Yellow Flashing Synchronization and data logging
active
Monitor mode Yellow/gree
n
Flashing
alternately
SmartBridge interface active, but
no connection to the IO-Link
device
Master mode Green On Communication with IO-Link
device
Master mode Green Flashing SmartBridge interface active, but
no connection to the IO-Link
device
Table 2.1
SmartBridge
Connect
Mode
Power

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Product Description
Operating Elements
The SmartBridge interface is mainly operated via the SmartBridge app. The only operating
element is the reset button. This is only accessible after opening the cover.
Figure 2.14
1. Open the cover (1) of the interface using a suitable tool (e.g., a coin) by turning it counter-
clockwise.
2. Remove the cover (1).
3. Press the reset button (2) with a pointed object such as a ballpoint pen refill.
The SmartBridge interface performs a restart.
4. Place the cover (1) back in the opening and secure by turning it clockwise.
2.6 Interfaces and Connections
Interfaces
A separate microSD card (not included in the scope of delivery) is required for data logging.
The microSD card must be inserted into the intended SD card slot (2).
If you wish to transfer the data saved on the microSD card to a PC, you can choose between 2
options:
■ You can remove the microSD card and read in the data on the PC using an SD card
reader.
■ Alternatively, you can leave the microSD card inserted and connect a USB 2.0 cable with
micro USB plug to the SmartBridge interface (3).
Note: A USB 2.0 cable with micro USB plug is not included in the scope of delivery!
The Bluetooth connection to the mobile device is interrupted during data transfer via USB.
Figure 2.15
Connect
Power
Mode
2
1
Connect
Power
Mode
2
3
1

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Connections
Figure 2.16
2.7 Delivery Scope and Accessories
Scope of Delivery
The SmartBridge interface is supplied with a mounting bracket and a Quick Start Guide.
The desired mobile device app can be downloaded from the respective app store:
■ Android devices: Google Play Store
■ Apple devices: Apple App Store
Optional Accessories
1Cover
2microSD card slot
3USB 2.0 micro-B socket
1M12x1 connector plug, 5-pin, connection to the machine control/external 24 VDC power
supply
2M12x1 socket, 5-pin, connection for IO-Link device
1
4
Ub+
C/Q
30 V
2
5
1
4
3
IO-Link
2
5
1
3
4
5
2
15
3
2
4
21
Designation Description
V15-G-1M-PUR-V15-G M12 to M12 connection cable, 5-pin PUR cable, to connect the
IO-Link device to the SmartBridge module
M MORYCARD MICRO
SD 2GB
MicroSD card with 2 GB storage capacity

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Installation
3 Installation
3.1 Installing the SmartBridge Interface
Mounting
If you wish to use the SmartBridge interface in a stationary position for longer periods, we
would recommend the use of the supplied mounting clamp.
The mounting clamp has two 4.5 mm holes to mount the interface using screws.
1. Drill 2 corresponding holes to secure the SmartBridge interface.
2. Push the mounting clamp onto the SmartBridge interface.
3. Attach the SmartBridge interface in the desired location using screws. The interface is
clamped by tightening the screws.
Electrical Connection
Depending on the operating mode and the application, there are different connection types for
the SmartBridge interface.
Master mode is split between the following applications:
■ Offline
Figure 3.1 Connection when "offline" in master mode
In the "offline" application, an external 24 VDC voltage supply is required for the SmartBridge
interface via a power supply unit or battery/batteries.
■ Inline 3-pin
Figure 3.2 Connection for "inline 3-pin"
IO-Link
Device
L +
L -
Q3
Q2
Q1
1
3
5
2
4
24 V DC
L+
L-
1
3
4 C/Q
4 C/Q
Bluetooth
PLC
IO-Link
Device
L +
L -
Q3
Q2
1
3
1
3
5
2
4Q1
4 C/Q4 C/Q I/O D I/O
Bluetooth

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■ Inline 4/5-pin
Figure 3.3 Connection for "inline 4/5-pin"
Monitor mode has the following connection:
■ Monitor
Figure 3.4 Connection for "Monitor"
1. Familiarize yourself with the desired operating mode and application.
2. Connect the IO-Link device to the SmartBridge interface via a connecting cable (M12
connector). Note that a 3-pin, 4-pin, or 5-pin cable must be connected, depending on the
application.
3. Using a 2nd cordset, connect the SmartBridge interface (M12 connector) to the machine
control unit (PLC), an IO-Link master, or an external 24 VDC power supply.
3.2 Installing the SmartBridge App
System requirements
The SmartBridge® app is available in the respective app store (Apple App Store; Google Play).
You can install it on mobile devices such as smartphones and tablets that support "Bluetooth
L " (low energy) or "Bluetooth 4.0" and use the iOS (from version 10) or Android (from version
6.0) operating systems.
PLC
IO-Link
Device
L +
L -
1
3
4 C/Q Q2 I/O
1
3
5
22
4
Q2
Q1
Q3
4 C/Q
Bluetooth
PLC
IO-Link
Master
IO-Link
Device
1
3
4 C/Q
1
3
5
2
4
24 V DC
L+
L-
L +
L -
Q2
Q1
Q3
Bluetooth
Note!
Use the machine control to ensure the correct wiring. The SmartBridge interface is ready for
operation as soon as it is connected to the 24 VDC supply voltage.
Note!
An Internet connection is required to load the SmartBridge app during installation and to load
additional driver files for the initial commissioning of a new IO-Link device.

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Installation
Downloading the SmartBridge App
1. Go to the relevant app store.
2. Search for the "SmartBridge – Sensor Technology 4.0" app by Pepperl+Fuchs GmbH
Figure 3.5 App icon for SmartBridge
3. Follow the instructions to download and install the SmartBridge app.
Testing for Successful Installation
Open the SmartBridge® app on your mobile device by clicking on the SmartBridge icon.
Figure 3.6 App icon for SmartBridge
The "Device Discovery" menu is displayed if the app is installed correctly.
3.3 Data logging—Preparation and Activation
Prerequisites
The data logging function can only be used in the "Monitor" startup mode. A separate microSD
card (not included in the scope of delivery) is required for this function. The microSD card must
be inserted into the designated SD card slot.
If you wish to transfer the data saved on the microSD card to a PC, you will need to use a USB
2.0 cable with a micro USB plug (3). If necessary, you can do this repeatedly when operating
the SmartBridge interface.
Activation
If the SmartBridge is already active and the IO-Link device is excluded, recording of the IO-Link
communication begins as soon as an SD card is inserted into the designated slot. It is
recommended to insert the SD card first and then to switch on the SmartBridge. Completing
the steps in this order ensures that all communication data can be recorded.
Note!
Required driver files for IO-Link devices (IODD: IO Device Description; GDD: Graphical Device
Description) are provided by the respective IO-Link device manufacturer. The SmartBridge®
app identifies a connected IO-Link device during commissioning and downloads the
associated driver file from the Internet. A functioning Internet connection is required for this.
Note!
The Bluetooth connection is disabled during a data connection via USB.