Pepperl+Fuchs IC-KP-R2-V1 User manual

IC-KP-R2-V1
IDENTControl interface
with serial interface
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-
try, published by the Central Association of the Electrical Industry (Zentralverband
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
supplementary clause: "Expanded reservation of proprietorship"
IC-KP-R2-V1

IC-KP-R2-V1
3
1 Introduction................................................................................. 5
2 Declaration of conformity .......................................................... 6
2.1 Declaration of conformity.................................................................... 6
3 Safety ........................................................................................... 7
3.1 Symbols relevant to safety.................................................................. 7
3.2 Intended use......................................................................................... 7
3.3 General notes on safety ....................................................................... 7
3.4 Contact protection ............................................................................... 8
4 Product Description ................................................................... 9
4.1 Range of application............................................................................ 9
4.2 Device characteristics ......................................................................... 9
4.3 Product family ...................................................................................... 9
4.3.1 R/W heads......................................................................................... 9
4.3.2 Code / Data carrier............................................................................. 9
4.3.3 Handhelds ....................................................................................... 10
4.4 Displays and controls........................................................................ 10
4.5 Interfaces and connections .............................................................. 11
4.6 Delivery package................................................................................ 11
4.7 Connection accessories.................................................................... 12
4.7.1 Connection cable for R/W heads and trigger sensors...................... 12
4.7.2 Cable connectors for the power supply............................................ 12
4.7.3 Connection cable to the serial interface ........................................... 13
5 Installation................................................................................. 14
5.1 Storage and transport........................................................................ 14
5.2 Unpacking........................................................................................... 14
5.3 EMC concept ...................................................................................... 14

4
IC-KP-R2-V1
5.4 Device connection..............................................................................15
5.4.1 Power supply....................................................................................15
5.4.2 Read/Write Head and Trigger Sensors............................................. 15
5.4.3 Cable length between control interface and R/W heads ...................16
5.4.4 Ground connection...........................................................................16
5.4.5 Instructions for connecting the command interface .......................... 16
6 Commissioning......................................................................... 18
6.1 Commissioning...................................................................................18
6.1.1 Connection.......................................................................................18
6.1.2 Device settings.................................................................................18
6.1.3 Output of the contents of read data carriers on the display ...............19
6.1.4 Operating with the communication interface.....................................20
7 Commands ................................................................................ 22
7.1 General information on the serial interface......................................22
7.1.1 Command examples ........................................................................ 22
7.2 Command types .................................................................................24
7.3 Command overview............................................................................24
7.3.1 System commands...........................................................................26
7.3.2 Standard read/write commands........................................................31
7.3.3 Special command modes................................................................. 33
7.4 Legend.................................................................................................42
7.5 Fault/status messages .......................................................................43
8 Technical Specifications.......................................................... 44
8.1 Dimensions .........................................................................................44
8.2 General data ........................................................................................44
9 Troubleshooting........................................................................ 46
9.1 Fault location ......................................................................................46
10 ASCII table................................................................................. 47

IC-KP-R2-V1
Introduction
2014-03
5
1Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops,
produces and distributes electronic sensors and interface modules for the market of
automation technology on a worldwide scale.
Before installing this equipment and put into operation, read this manual carefully. This manual
containes instructions and notes to help you through the installation and commissioning step
by step. This makes sure bring such a trouble-free use of this product. This is for your benefit,
since this:
■ ensures the safe operation of the device
■ helps you to exploit the full functionality of the device
■ avoids errors and related malfunctions
■ avoids costs by disruptions and any repairs
■ increases the effectiveness and efficiency of your plant
Keep this manual at hand for subsequent operations on the device.
After opening the packaging please check the integrity of the device and the number of pieces
of supplied.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Note!
This symbol draws your attention to important information.

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IC-KP-R2-V1
Declaration of conformity
2 Declaration of conformity
2.1 Declaration of conformity
This product was developed and manufactured under observance of the applicable European
standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a certified quality
assurance system that conforms to ISO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001

IC-KP-R2-V1
Safety
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3Safety
3.1 Symbols relevant to safety
3.2 Intended use
The IDENTControl IC-KP-R2-V1 is a control interface including a serial interface for
identification systems. The device can be used as a control cabinet module or for field
applications. Besides the serial connection, suitable inductive R/W heads, microwave
antennas or trigger sensors can be connected. Wiring suitable for the system design must be
used.
3.3 General notes on safety
Only instructed specialist staff may operate the device in accordance with the operating
manual.
User modification and or repair are dangerous and will void the warranty and exclude the
manufacturer from any liability. If serious faults occur, stop using the device. Secure the device
against inadvertent operation. In the event of repairs, return the device to your local
Pepperl+Fuchs representative or sales office.
The connection of the device and maintenance work when live may only be carried out by a
qualified electrical specialist.
The operating company bears responsibility for observing locally applicable safety regulations.
Store the not used device in the original packaging. This offers the device optimal protection
against impact and moisture.
Ensure that the ambient conditions comply with regulations.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt devices and any connected facilities or systems, or result in
their complete failure.
Note!
Disposal
Electronic waste is hazardous waste. When disposing of the equipment, observe the current
statutory requirements in the respective country of use, as well as local regulations.

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IC-KP-R2-V1
Safety
3.4 Contact protection
Our housings are m anufactured using components made partly or completely from metal to
improve noise immunity.
Read head IDENTControl
Compact
Danger!
Electric shock
The metallic housing components are connected to ground to protect against dangerous
voltages that may occur in the event of a fault in the SELV power supply!

IC-KP-R2-V1
Product Description
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9
4ProductDescription
4.1 Range of application
The system is suited for the following applications:
■ Automation
■ Material flow control in production
■ Acquisition of operating data
■ Access control
■ Identification of storage vessels, pallets, work piece carriers, refuse containers, tanks,
containers, etc.
4.2 Device characteristics
■ Up to 4 R/W heads can be connected
■ Alternatively up to 2 R/W heads and 2 trigger sensors can be connected
■ LCD indicator with background illumination
■ Direct operation using 4 function keys
■ LED status indicator for bus communication and R/W heads
4.3 Product family
The IDENTControl brand name represents a complete identification system. The system
consists of an IDENTControl interface including bus interface, inductive R/W heads (125 kHz
and 13.56 MHz) and accompanying code and data carriers in many different designs. The
IDENTControl can be connected to other identification systems.
The system is equally well suited for use in the switching cabinet and for field use in IP67. The
interface to the controlling fieldbus is integrated into the enclosure and all connections are
implemented as plugs. This enables simple installation and quick, correct replacement in case
of device failure. The consistent EMC design (metal enclosure, grounding, shielded wires)
offers a high degree of noise immunity. Function buttons are available for parameterization and
entering commands directly into the IDENTControl.
4.3.1 R/W heads
There are different R/W heads available for the IDENTControl in different designs. You can
connect inductive R/W heads (125 kHz and 13.56 MHz) depending on your particular
application.
4.3.2 Code / Data carrier
Read only / read/write tag 125 kHz (inductive)
A wide range of read only and read/write tag designs are available for this frequency range,
from a 3 mm thin glass tube to a transponder 50 mm in diameter. Read/write tags are available
for temperatures up to 300 °C (max. 5 min) in chemical-resistant housings for installation in
metal and in degree of protection IP68/IP69K. IPC02-... read only tags offer 40-bit read only
codes. IPC03-... read/write tags have a 928-bit freely programmable memory bank and an
unmodifiable 32-bit read only code. You can define 40-bit read only codes with IPC11-... read
only tags. You can use these as permanent read only codes or continually redefine them.
Read/write tag 13.56 MHz (inductive)
Read/write tags in this frequency range save larger quantities of data and offer a considerably
higher reading speed than read/write tags of the 125 kHz system. IQH-* and IQH1-* read/write
heads from Pepperl+Fuchs are compatible with most existing read/write tags that comply with
standard ISO 15693. With the IQH2-* read/write heads you can use read/write tags that comply
with standard ISO 14443A.

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IC-KP-R2-V1
Product Description
The 13.56 MHz technology even allows smart labels (read/write tags in the form of adhesive
labels with printed barcode). Currently available read/write tags have a memory capacity of
64 bits of read only code and a maximum 2 KB of programmable memory.
4.3.3 Handhelds
There are various handheld read/write devices available for controlling processes (write/read
functions, initialization of data carriers).
Figure 4.1
4.4 Displays and controls
The following displays and controls are located on the control interface.
Handheld Frequency range
IPT-HH20 125 kHz
IST-HH20 250 kHz
IQT1-HH20 13.56 MHz
IC-HH20-V1 depending on the read/write head
LED indicators
PWR/ERR Power on
Hardware error
green
red
1, 2, 3, 4 Status display for R/W heads
Command on R/W head is active
Command executed successfully (approx. 1 second)
green
yellow
UL Interface ready for operation green
TxD IDENTControl sends data green
RxD IDENTControl receives data green
IC-KP-R.-...
Part No.
1
PWR/
ERR
UL
234
ESC
Tx D
RxD
Serial

IC-KP-R2-V1
Product Description
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11
4.5 Interfaces and connections
The following interfaces and connections are located on the control interface IC-KP-R2-V1.
4.6 Delivery package
The delivery package contains:
■ 1 IDENTControl control interface
■ 1 quick start guide
■ 1 grounding screw (already fitted)
■ 1 serrated lock washer (already fitted)
■ 2 crimp connectors (already fitted)
Display
Two-line multifunction display with 12 characters per line for displaying different status and
operating information and four pictograms for displaying connected reading heads.
Push buttons
Push buttons are used for controlling the display and selecting commands when programming
the control interface.
Return to higher level
Up menu item
Down menu item
RETURN (confirm input)
ESC
Connections
1M12 connector for R/W heads (sockets) - V1
2M12 connector for power supply (plug) - V1
3M12 socket for serial interface - V1
Other accessories
AScrew for ground
BMetal latches for mounting the DIN rail
Accessories
Accessories see chapter 4.7.
2
3B A
1

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IC-KP-R2-V1
Product Description
4.7 Connection accessories
4.7.1 Connection cable for R/W heads and trigger sensors
Compatible connection cables with shielding are available for connecting the R/W heads and
trigger sensors.
Figure 4.2
4.7.2 Cable connectors for the power supply
Compatible M12 sockets with an open cable end for connecting the IDENTControl to a power
supply are available in different lengths.
Figure 4.3
Accessories Description
2 m long (straight female, angled male) V1-G-2M-PUR-ABG-V1-W
5 m long (straight female, angled male) V1-G-5M-PUR-ABG-V1-W
10 m long (straight female, angled male) V1-G-10M-PUR-ABG-V1-W
20 m long (straight female, angled male) V1-G-20M-PUR-ABG-V1-W
Field attachable female connector, straight, shielded V1-G-ABG-PG9
Field attachable male connector, straight, shielded V1S-G-ABG-PG9
Field attachable female connector, angled, shielded V1-W-ABG-PG9
Field attachable male connector, angled, shielded V1S-W-ABG-PG9
Dummy plug M12x1 VAZ-V1-B3
Accessories Designation
Length 2 m (straight socket) V1-G-2M-PUR
Length 5 m (straight socket) V1-G-5M-PUR
Length 10 m (straight socket) V1-G-10M-PUR

IC-KP-R2-V1
Product Description
2014-03
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4.7.3 Connection cable to the serial interface
The IDENT Control IC-KP-R2-V1 has an M12 connector and is connected to the host using a
suitable cable.
Figure 4.4
Accessories Designation
M12 cable connector, shielded, field-attachable V1S-G-ABG-PG9
Adapter cable, M12 to Sub-D (for connection to a PC
using a null modem cable)
V1S-G-0.15M-PUR-ABG-SUBD
Null modem cable Sub-D IVZ-K-R2

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IC-KP-R2-V1
Installation
5 Installation
5.1 Storage and transport
For storage and transport purposes, package the unit using shockproof packaging material
and protect it against moisture. The best method of protection is to package the unit using the
original packaging. Furthermore, ensure that the ambient conditions are within allowable range.
5.2 Unpacking
Check the product for damage while unpacking. In the event of damage to the product, inform
the post office or parcel service and notify the supplier.
Check the package contents with your purchase order and the shipping documents for:
■ Delivery quantity
■ Device type and version in accordance with the type plate
■ Accessories
■ Quick start guide
Retain the original packaging in case you have to store or ship the device again at a later date.
Should you have any questions, please contact Pepperl+Fuchs.
5.3 EMC concept
The outstanding noise immunity of the IDENTControl against emission and immission is based
on its consistent shielding design, which uses the principle of the Faraday cage. Interference is
caught in the shield and safely diverted via the ground connections.
The cable shielding is used to discharge electromagnetic interference. When shielding a cable,
you must connect both sides of the shield to ground with low resistance and low inductance.
The metal enclosure of the IDENTControl and the metal enclosure of the R/W heads complete
the consistent shielding concept.
The most important issue here is that the shields are connected to ground with low resistance
and low inductance. The metal enclosure ensures that the shielding is not interrupted, i.e. the
complete electronics system and all routed cables are located within a Faraday cage.
Read head PLCIDENTControl RS 232
Note!
If cables with double shields are used, e.g. wire mesh and metalized foil, the both shields must
be connected together, with low resistance, at the ends when making up the cable.
Power supply cables are the source of much interference, e.g. from the supply lines of 3-phase
electric motors. For this reason, the parallel laying of power supply cables with data and signal
cables should be avoided, particularly in the same cable duct.

IC-KP-R2-V1
Installation
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5.4 Device connection
Electrical connection using plug connectors makes installation simple.
5.4.1 Power supply
Connect the power supply via an M12 connector with integrated voltage and reverse polarity
protection indicator (green: correct polarity, red: reverse polarity). A plug with the following pin
assignment is located on the housing:
Power supply AIDA
Connect the power supply for the IDENTControl using a connector that conforms with AIDA. A
plug with the following pin assignment is located on the housing:
Compatible connecting cable see chapter 4.7.2.
5.4.2 Read/Write Head and Trigger Sensors
A maximum of 4 read/write heads can be connected to the IDENTControl.
Instead of the read/write heads, a maximum of 2 trigger sensors can be connected to sockets 3
and 4. A trigger sensor can be assigned to only one read/write head. The trigger sensors must
be PNP.
Connect the read/write heads and trigger sensors to the sockets on the top of the enclosure
using M12 connectors.
For details of compatible read/write heads and of compatible connecting cables, see chapter
4.7.1.
1+ 24 V
2NC
3GND
4NC
1+ 24 V
2GND
3n.c.
4n.c.
5n.c.
4
13
2
12345
trigger switch trigger sensor
read/write head
signal
socket at housing
2
13
4
5
+
A
-
+
-
B
1
2
3
4
5

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IC-KP-R2-V1
Installation
5.4.3 Cable length between control interface and R/W heads
The maximum cable length between the control interface and a connected R/W head is 1000
meters. If you wish to attain the maximum possible cable length, select a suitably large cable
cross-section. See chapter 4.7.1
5.4.4 Ground connection
The ground connection of the IDENTControl is located at the lower right of the connector array.
The ground conductor is screwed to the housing with a crimp connector. In order to guarantee
safe grounding, the serrated washer must be mounted between the crimp connector and the
housing.
A cross-section of at least 4 mm
2
is recommended for the ground conductor lead.
5.4.5 Instructions for connecting the command interface
The IDENTControl is fitted with serial interface RS 232.
Select the transfer rate (baud rate) using the software or the display.
The following transfer rates are available:
■ 1200, 2400, 4800, 9600, 19200, 38400 bits/s
The status is preset at 9600 Mbit/s on delivery.
The device operates with the following parameters (permanent):
■ 8 data bits
■ 1 start bit
■ 1 stop bit
■ No parity
Connect the RS 232 interface via a 4-pin M12 socket. You must place the cable shield on the
thread in the connector plug.
Pin assignment of the M12 socket for RS 232
1Housing
2Serrated lock washer
3Crimp connector
4Lock screw
12 43
1NC
2RxD
3GND
4TxD
1
42
3

IC-KP-R2-V1
Installation
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Transfer rates, line lengths and line types
The maximum length of the cable between the control unit and the higher level computer
depends on the transfer rate and the noise level. We recommend the following guide value:
Standa rd Max cable length
RS232 15 m
IC-KP-R2-V1
Host-PC
RxD
TxD
GND
RxD
TxD
GND
1
42
3

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IC-KP-R2-V1
Commissioning
6 Commissioning
6.1 Commissioning
6.1.1 Connection
After the supply voltage is connected, the green LED in the voltage connector and the PWR
and UL LEDs on the display panel must light up. If the LED in the connector lights up red, the
polarity of the power supply is reversed.
6.1.2 Device settings
You must set the various parameters prior to commissioning.
The parameters are volatile and non-volatile parameters. Volatile parameters are reset to their
default setting when the system is switched off and on again.
Non-volatile parameters
Volatile parameters
Configure the read/write station with the described system commands. "99" is preset as the tag
type.
Warning!
Before commissioning, check once again that the connections are correct.
Warning!
Device not configured or configured incorrectly
Configure the device prior to commissioning. A device that has not been configured or
configured incorrectly may lead to faults in the plant.
Parameter Default setting Value range
Ge n e r a l
LCD contrast 50 36 ... 71
LCD light On On / off
Language English English / German
Multiplex mode off On / off
R/W head
Trigger mode off On / off
Ta g t y p e 99 00 ... FF
RS 232 interface
Baud rate 9600 1200, 2400, 4800, 9600,
19200, 38400
Timeout 00 ... 100
Parameter Default setting Value range
R/W head
Password mode Off on / off
Password 00000000 00000000 ... FFFFFFFF

IC-KP-R2-V1
Commissioning
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Operating the device
The following illustration shows how the device is operated directly:
6.1.3 Output of the contents of read data carriers on the display
In the first menu level, the IDENTControl shows the contents of read data carriers on the
display. Information messages of this kind are marked with a bell icon ( ) in the top right corner
of the display to distinguish them from menu items.
A maximum of the first 12 characters of the read data set can be displayed. The following
characters may be excluded.
The view on the display can be toggled by pressing the arrow buttons. The following display
variants are available:
Versions-
information
IPH1 IPH2 IPH3 IPH4
IDENT-
Control...
IPH1 IPH2 IPH3 IPH4
IdentControl
Einstellung
IPH1 IPH2 IPH3 IPH4
Konfigstatus
IdentControl
IPH1 IPH2 IPH3 IPH4
MultiplexM.
X
IPH1 IPH2 IPH3 IPH4
TagTyp
XX XX XX XX
IPH1 IPH2 IPH3 IPH4
TriggerMode
XXX
IPH1 IPH2 IPH3 IPH4
TriggerState
H3:X H4:X
IPH1 IPH2 IPH3 IPH4
IdentGateway
IC-KP-R..
IPH1 IPH2 IPH3 IPH4
Default
Einstellung
IPH1 IPH2 IPH3 IPH4
Konfiguriere
Kanäle
IPH1 IPH2 IPH3 IPH4
Aktiviere
Befehl
IPH1 IPH2 IPH3 IPH4
Datenträger
einstellen
IPH1 IPH2 IPH3 IPH4
Version
KanalNr:
IPH1 IPH2 IPH3 IPH4
IDENT
Gateway...
IPH1 IPH2 IPH3 IPH4
EnhancedRead
Fixcode
IPH1 IPH2 IPH3 IPH4
Kanal-
Nr: X
IPH1 IPH2 IPH3 IPH4
Enhanced
Read 1 Wort
IPH1 IPH2 IPH3 IPH4
Kanal-
Nr: X
IPH1 IPH2 IPH3 IPH4
Triggermode
...
IPH1 IPH2 IPH3 IPH4
Sensorkanal
-> X
IPH1 IPH2 IPH3 IPH4
Befehl
abbrechen
IPH1 IPH2 IPH3 IPH4
Kanal-
Nr: X
IPH1 IPH2 IPH3 IPH4
Reset
Identcontrol
IPH1 IPH2 IPH3 IPH4
Wort-Adresse
XXXX
IPH1 IPH2 IPH3 IPH4
Display
einstellen..
IPH1 IPH2 IPH3 IPH4
Sprache
einstellen
IPH1 IPH2 IPH3 IPH4
Konfiguriere
Seriell
IPH1 IPH2 IPH3 IPH4
BUS Adresse
XX
IPH1 IPH2 IPH3 IPH4
LCD-Licht
ein/aus
IPH1 IPH2 IPH3 IPH4
LCD-Kontrast
einstellen
IPH1 IPH2 IPH3 IPH4
Default
Einstellung
IPH1 IPH2 IPH3 IPH4
Sprache
Deutsch
IPH1 IPH2 IPH3 IPH4
LCD-Kontrast
XX
IPH1 IPH2 IPH3 IPH4
Kanal-
Nr: X
IPH1 IPH2 IPH3 IPH4
Kanal-
Nr: X
IPH1 IPH2 IPH3 IPH4
Datenträger:
XX
IPH1 IPH2 IPH3 IPH4
IXH-XXXX
XX.XX.XX
IPH1 IPH2 IPH3 IPH4
Multiplexed
XXX
IPH1 IPH2 IPH3 IPH4
Multiplexed
Mode...
IPH1 IPH2 IPH3 IPH4
Setze
Defaultwerte
IPH1 IPH2 IPH3 IPH4
Identkanal
-> X
IPH1 IPH2 IPH3 IPH4
Triggermode
XXX
IPH1 IPH2 IPH3 IPH4
Tastendruck auf
ESC
Tastendruck auf
Tastendruck auf
Tastendruck auf
Richtung
Richtung
Richtung
Richtung
Restart?
X
IPH1 IPH2 IPH3 IPH4
BUS Address
XX
IPH1 IPH2 IPH3 IPH4
Baudrate
X
IPH1 IPH2 IPH3 IPH4
Timeout
100ms x XXX
IPH1 IPH2 IPH3 IPH4
Neustart?
X
IPH1 IPH2 IPH3 IPH4


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IC-KP-R2-V1
Commissioning
■ HEX (hexadecimal with decimal delimiter)
■ HEX2 (hexadecimal without decimal delimiter)
■ ASCII (ASC)
6.1.4 Operating with the communication interface
The procedure for commissioning the IDENTControl IC-KP-R2-V1 using the serial RS 232
interface in conjunction with a PC and an IPC03 data carrier is described in the following
section. It is assumed that the IDENTControl is in factory default condition when all of the
following steps are performed.
The factory set transfer rate is 9600 baud and no timeout. '99' is the preset tag type (depending
on the reading head).
Check that you have connected an RS 232 interface.
The transfer rate (baud rate) is selected using the software (see chapter 5.4.5).
The following transfer rates are available:
■ 1200, 2400, 4800, 9600, 19200, 38400 bits/s
The status is preset at 9600 Mbit/s on delivery.
The device operates with the following parameters (permanent):
■ 8 data bits
■ 1 start bit
■ 1 stop bit
■ No parity
Initial operating steps
1. Start a terminal program on the PC (e.g. Hyperterminal or the command input window pro-
gram from the "RFIDControl" software. The "RFIDControl" software can be downloaded
from our website http://www.pepperl-fuchs.com).
2. Set the following interface configuration on the terminal program:
9600 baud
8 data bits
no parity
1 stop bit
no protocol/handshake
3. Switch the device operating voltage off and on.
The following message appears on the terminal when the voltage is switched on:
2 0 b <ETX>
"2" = Status
"0" = R/W head number
"b" = Check sum
"<ETX>" = End character
Communication between the device and the terminal program is active. The device is ready
for operation.
4. Send the version command VE#<CR> from the terminal as confirmation.
The name, article number and a version message for the connected device is displayed
in response.
Note!
Data carrier content from commands that are activated manually on the IDENTControl are
always displayed, irrespective of the menu level that was just displayed.