Pepperl+Fuchs IDENTControl IC-KP-B5-V23 User manual

IC-KP-B5-V23
IDENTControl interface
with Interbus interface
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical ndustry, published by the
Central Association of the Electrical ndustry (Zentralverband Elektrotechnik und Elektroindustrie
(ZVE ) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation
of proprietorship"
IC-KP-B5-V23

IC-KP-B5-V23
Contents
2011-05
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1 Introduction......................................................................... 5
2 Declaration of conformity .................................................. 6
2.1 Declaration of conformity ..............................................................................6
3 Safety................................................................................... 7
3.1 Symbols relevant to safety ............................................................................7
3.2 Intended use .................................................................................................7
3.3 General notes on safety.................................................................................7
3.4 Contact protection.........................................................................................8
4 Product Description ........................................................... 9
4.1 Range of application .....................................................................................9
4.2 Device c aracteristics ...................................................................................9
4.3 Product family ...............................................................................................9
4.3.1 R/W eads ...............................................................................................9
4.3.2 Code / data carrier....................................................................................9
4.3.3 Hand elds..............................................................................................10
4.4 Displays and controls..................................................................................11
4.5 Interfaces and connections.........................................................................12
4.6 Delivery package ........................................................................................12
4.7 Connection accessories..............................................................................13
4.7.1 Connection cable for R/W eads and trigger sensors ............................13
4.7.2 Cable connectors for t e power supply ..................................................13
5 Installation......................................................................... 14
5.1 Storage and transport .................................................................................14
5.2 Unpacking...................................................................................................14
5.3 EMC concept ..............................................................................................14
5.4 Device connection ......................................................................................15
5.4.1 Power supply..........................................................................................15
5.4.2 R/W ead and trigger sensors................................................................15
5.4.3 Cable lengt between control interface and R/W eads .........................16
5.4.4 Ground connection.................................................................................16
5.4.5 INTERBUS connection guide .................................................................17
5.4.6 Cables....................................................................................................18
5.4.7 Cable lengt s .........................................................................................18
5.4.8 INTERBUS ring termination....................................................................18

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Contents
6 Commissionin ................................................................ 19
6.1 Connection................................................................................................. 19
6.2 Preliminary considerations ......................................................................... 19
6.3 Device settings........................................................................................... 20
6.3.1 Operating t e device.............................................................................. 21
6.4 Output of t e contents of read data carriers on t e display......................... 21
6.4.1 Setting t e transfer rate.......................................................................... 22
6.4.2 Setting t e data old time ...................................................................... 22
7 Commands........................................................................ 23
7.1 General information on INTERBUS............................................................. 23
7.1.1 Outline of t e commands and data on t e INTERBUS........................... 23
7.2 General command information ................................................................... 23
7.2.1 Software information .............................................................................. 23
7.3 Command types......................................................................................... 25
7.4 Command overview ................................................................................... 25
7.5 System commands..................................................................................... 28
7.6 Standard read/write commands.................................................................. 39
7.7 Special commands..................................................................................... 45
7.8 Legend....................................................................................................... 71
7.9 Fault/Status messages ............................................................................... 72
8 Technical specifications .................................................. 74
8.1 Dimensions ................................................................................................ 74
8.2 General data ............................................................................................... 74
9 Troubleshootin ............................................................... 76
9.1 Fault location.............................................................................................. 76
10 ASCII table ........................................................................ 77

IC-KP-B5-V23
Introduction
2011-05
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1 Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs
develops, produces and distributes electronic sensors and interface modules for
the market of automation technology on a worldwide scale.
Before installing this equipment and put into operation, read this manual carefully.
This manual containes instructions and notes to help you through the installation
and commissioning step by step. This makes sure bring such a trouble-free use of
this product. This is for your benefit, since this:
■ensures the safe operation of the device
■helps you to exploit the full functionality of the device
■avoids errors and related malfunctions
■avoids costs by disruptions and any repairs
■increases the effectiveness and efficiency of your plant
Keep this manual at hand for subsequent operations on the device.
After opening the packaging please check the integrity of the device and the
number of pieces of supplied.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
f you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Note!
This symbol draws your attention to important information.

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IC-KP-B5-V23
Declaration of conformity
2 Declaration of conformity
2.1 Declaration of conformity
This product was developed and manufactured under observance of the
applicable European standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a
certified quality assurance system that conforms to SO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001

IC-KP-B5-V23
Safety
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3 Safety
3.1 Symbols relevant to safety
3.2 Intended se
The DENTControl C-KP-B5-V23 is a control interface including an NTERBUS
interface for identification systems. The device can be used as a control cabinet
module or for field applications. Besides the NTERBUS connection, suitable
inductive R/W heads, microwave antennas or trigger sensors can be connected.
Wiring suitable for the system design must be used.
3.3 General notes on safety
Only instructed specialist staff may operate the device in accordance with the
operating manual.
User modification and or repair are dangerous and will void the warranty and
exclude the manufacturer from any liability. f serious faults occur, stop using the
device. Secure the device against inadvertent operation. n the event of repairs,
return the device to your local Pepperl+Fuchs representative or sales office.
The connection of the device and maintenance work when live may only be
carried out by a qualified electrical specialist.
The operating company bears responsibility for observing locally applicable
safety regulations.
Store the not used device in the original packaging. This offers the device optimal
protection against impact and moisture.
Ensure that the ambient conditions comply with regulations.
Danger!
This symbol indicates a warning about a possible danger.
n case of ignoring the consequences may range from personal injury to death.
Warning!
This symbol indicates a warning about a possible fault or danger.
n case of ignoring the consequences may cause personal injury or heaviest
property damage.
Caution!
This symbol warns of a possible fault.
n case of ignoring the devices and any connected facilities or systems may be
interrupted or fail completely.

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IC-KP-B5-V23
Safety
3.4 Contact protection
Our housings are manufactured using components made partly or completely
from metal to improve noise immunity.
Note!
Disposal
Electronic waste is hazardous waste. When disposing of the equipment, observe
the current statutory requirements in the respective country of use, as well as local
regulations.
Read head IDENTControl
Danger!
Electric shock
The metallic housing components are connected to ground to protect against
dangerous voltages that may occur in the event of a fault in the SELV power
supply!
See chapter 5.4.4

IC-KP-B5-V23
Product Description
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4 Product Description
4.1 Range of application
The system is suited for the following applications:
■Automation
■Material flow control in production
■Acquisition of operating data
■Access control
■dentification of storage vessels, pallets, work piece carriers, refuse
containers, tanks, containers, etc.
4.2 Device characteristics
■Up to 4 R/W heads can be connected
■Alternatively up to 2 R/W heads and 2 trigger sensors can be connected
■LCD indicator with background illumination
■Direct operation using 4 function keys
■LED status indicator for bus communication and R/W heads
4.3 Prod ct family
The DENTControl brand name represents a complete identification system. The
system consists of an DENTControl interface including bus interface, inductive
R/W heads (125 kHz and 13.56 MHz) and accompanying code and data carriers
in many different designs. The DENTControl can be connected to other
identification systems.
The system is equally well suited for use in the switching cabinet and for field use
in P67. The interface to the controlling fieldbus is integrated into the enclosure
and all connections are implemented as plugs. This enables simple installation
and quick, correct replacement in case of device failure. The consistent EMC
design (metal enclosure, grounding, shielded wires) offers a high degree of noise
immunity. Function buttons are available for parameterization and entering
commands directly into the DENTControl.
4.3.1 R/W eads
There are different R/W heads available for the DENTControl in different designs.
You can connect inductive R/W heads (125 kHz and 13.56 MHz) depending on
your particular application.
4.3.2 Code / data carrier
Code / data carrier 125 kHz (inductive)
A wide range of code and data carrier designs are available for this frequency
range, from a 3 mm thin glass tube to a transponder 100 mm in diameter. Data
carriers are available for temperatures up to 300 °C (max. 5 min) in chemical-
resistant housings for installation in metal and in degree of protection P68/ P69K.
PC02-... code carriers offer 40-bit read only codes. PC03-... data carriers have

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Product Description
928 bits of programmable memory and a non-variable read only code of 32 bits.
With PC11-... code carriers, you can generate individually definable 40-bit read
only codes, which you can use as permanent read only codes or continually
redefine. The PC12 data carrier with 64 kBit FRAM memory and a 32 bit read
only code is available for larger volumes of data.
Data carrier 13 56 MHz (inductive)
Data carriers in this frequency range can store large quantities of data and offer a
reading speed superior to that of data carriers from the 125 kHz system. A larger
antenna also achieves a sensing range of up to 300 mm. The R/W heads QH-*
and QH1-* from Pepperl+Fuchs are compatible with most existing data carriers
that comply with standard SO 15693. With the R/W heads QH2-* you can use
data carriers complying with standard SO 14443.
The 13.56 MHz technology even allows so-called smart labels (data carriers in
the form of adhesive labels with printed barcode). Currently available data carriers
have a memory capacity of 64 bits of read only code and a maximum of 2 kByte of
programmable memory.
4.3.3 Hand elds
There are various handheld read/write devices available for controlling processes
(write/read functions, initialization of data carriers).
Figure 4.1
Handheld Frequency range
IPT-HH20 125 kHz
IST-HH20 250 kHz
IQT1-HH20 13.5 MHz
IC-HH20-V1 depending on the read/write head

IC-KP-B5-V23
Product Description
2011-05
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4.4 Displays and controls
The following displays and controls are located on the control interface.
LED indicators
PWR/ERR Power on
Hardware error
green
red
1, 2, 3, 4 Status display for R/W heads
Command on R/W head is active
Command executed successfully (approx. 1 second)
green
yellow
UL Interface ready for operation green
RC Incoming remote bus connected correctly. green
BA Telegrams are transmitted. green
RD Intermediate remote bus is deactivated. Yellow
Display
Two-line multifunction display with 12 characters per line for displaying different status and
operating information and four pictograms for displaying connected reading heads.
Push buttons
Push buttons are used for controlling the display and selecting commands when
programming the control interface.
Return to higher level
Up menu item
Down menu item
RETURN (confirm input)
INTERBUS
CH1
PWR/
ERR
CH2 CH3 CH4
IC-KP-B5-V23
UL
RC
RD
BA
Control
ESC
ESC

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Product Description
4.5 Interfaces and connections
The following interfaces and connections are located on the control interface C-
KP-B5-V23.
4.6 Delivery package
The delivery package contains:
■1 DENTControl control interface
■1 quick start guide
■1 grounding screw (already fitted)
■1 serrated lock washer (already fitted)
■2 crimp connectors (already fitted)
Connections
1M12 connector for R/W heads (sockets) - V1
29-pin M23 round plug connector, outgoing bus interface - M23
39-pin M23 round plug connector, incoming bus interface - M23
4M12 connector for power supply (plug) - V1
Other accessories
AScrew for ground
BMetal latches for mounting the DIN rail
Accessories
Accessories see chapter 4.7.
B A
1
2
3
4

IC-KP-B5-V23
Product Description
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4.7 Connection accessories
4.7.1 Connection cable for R/W eads and trigger sensors
Compatible connection cables with shielding are available for connecting the R/W
heads and trigger sensors.
Figure 4.2
4.7.2 Cable connectors for t e power supply
Compatible M12 sockets with an open cable end for connecting the
DENTControl to a power supply are available in different lengths.
Figure 4.3
Accessories Description
2 m long (straight female, angled male) V1-G-2M-PUR-ABG-V1-W
5 m long (straight female, angled male) V1-G-5M-PUR-ABG-V1-W
10 m long (straight female, angled male) V1-G-10M-PUR-ABG-V1-W
20 m long (straight female, angled male) V1-G-20M-PUR-ABG-V1-W
Field attachable female connector, straight, shielded V1-G-ABG-PG9
Field attachable male connector, straight, shielded V1S-G-ABG-PG9
Field attachable female connector, angled, shielded V1-W-ABG-PG9
Field attachable male connector, angled, shielded V1S-W-ABG-PG9
Dummy plug M12x1 VAZ-V1-B
Accessories Designation
Length 2 m (straight socket) V1-G-2M-PUR
Length 5 m (straight socket) V1-G-5M-PUR
Length 10 m (straight socket) V1-G-10M-PUR

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Installation
5 Installation
5.1 Storage and transport
For storage and transport purposes, package the unit using shockproof
packaging material and protect it against moisture. The best method of protection
is to package the unit using the original packaging. Furthermore, ensure that the
ambient conditions are within allowable range.
5.2 Unpacking
Check the product for damage while unpacking. n the event of damage to the
product, inform the post office or parcel service and notify the supplier.
Check the package contents with your purchase order and the shipping
documents for:
■Delivery quantity
■Device type and version in accordance with the type plate
■Accessories
■Quick start guide
Retain the original packaging in case you have to store or ship the device again at
a later date.
Should you have any questions, please contact Pepperl+Fuchs.
5.3 EMC concept
The outstanding noise immunity of the DENTControl against emission and
immission is based on its consistent shielding design, which uses the principle of
the Faraday cage. nterference is caught in the shield and safely diverted via the
ground connections.
The screening of cables provides for the discharge of electromagnetic
interference. When screening a cable, both sides of the screen must be
connected to the earth with low resistance and low inductance.
write head ControlIDENT Control INTERBUS

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Installation
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The metal enclosure of the DENTControl and the metal enclosure of the R/W
heads complete the consistent shielding concept.
The most important issue here is that the shields are connected to ground with
low resistance and low inductance. The metal enclosure ensures that the
shielding is not interrupted, i.e. the complete electronics system and all routed
cables are located within a Faraday cage.
5.4 Device connection
Electrical connection using plug connectors makes installation simple.
5.4.1 Power supply
Connect the power supply via an M12 connector with integrated voltage and
reverse polarity protection indicator (green: correct polarity, red: reverse polarity).
A plug with the following pin assignment is located on the housing:
Compatible connecting cable see chapter 4.7.2.
5.4.2 R/W ead and trigger sensors
You can connect a maximum of four R/W heads to the DENTControl.
You can connect a maximum of two trigger sensors to sockets 3 and 4 instead of
the R/W heads. A trigger sensor can only be assigned to a R/W head. The trigger
sensors must be PNP.
The R/W heads and trigger sensors are connected to the top of the enclosure via
M12 connectors with sockets.
Note!
f cables with double shields are used, e.g. wire mesh and metalized foil, the both
shields must be connected together, with low resistance, at the ends when
making up the cable.
Power supply cables are the source of much interference, e.g. from the supply
lines of 3-phase electric motors. For this reason, the parallel laying of power
supply cables with data and signal cables should be avoided, particularly in the
same cable duct.
1+ 24 V
2NC
3GND
4NC
4
1 3
2

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Installation
Compatible R/W heads see chapter 4.3.1 and compatible connecting cables see
chapter 4.7.1.
5.4.3 Cable lengt between control interface and R/W eads
The maximum cable length between the control interface and a connected R/W
head is 1000 meters. f you wish to attain the maximum possible cable length,
select a suitably large cable cross-section. see chapter 4.7.1
5.4.4 Ground connection
The ground connection of the DENTControl is located at the lower right of the
connector array. The ground conductor is screwed to the housing with a crimp
connector. n order to guarantee safe grounding, the serrated washer must be
mounted between the crimp connector and the housing.
A cross-section of at least 4 mm
2
is recommended for the ground conductor lead.
trigger switch trigger sensor
read/write head
signal
socket at housing
2
1 3
4
5
+
A
-
+
-
B
1
2
3
4
5
1Housing
2Serrated lock washer
3Crimp connector
4Lock screw
1 2 43

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Installation
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5.4.5 INTERBUS connection guide
Round connector: Connector - incoming interface
1DO1
2/DO1
3DI1
4/DI1
5GND
6NC
7NC
8NC
9NC
Round connector: Socket - outgoing interface
1DO2
2/DO2
3DI2
4/DI2
5GND
6NC
7NC
8NC
9/RBST
1
2
3
4
8
5
7
6
9
8
7
6
5
1
4
2
3
9

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Installation
5.4.6 Cables
The following NTERBUS remote bus cables should be used:
Use only screened cables constructed as twisted pairs. The best possible EMC
interference immunity can only be achieved by using screened cables.
5.4.7 Cable lengt s
Depending on the type of cable used and the magnitude of the external
interference, the distance between two devices can be up to 400 meters. The total
expansion of an NTERBUS system can be up to 12.8 kilometers. The number of
devices connected to the bus is limited to 512.
5.4.8 INTERBUS ring termination
A characteristic of the NTERBUS system is its physical ring structure. Each
connected device lies in the bus between two other stations. f this is not the case,
for example, at the end of a branch with a bus terminal, then the ring line must be
closed.
The ring line on the DENTControl is automatically closed. f the network of the
remote bus is extended at the outgoing socket using a suitable cable, the ring line
is opened automatically for the following devices.
Parameter Standard Highly flexible
Suitable for laying
underground
Cable construction Twisted pairs/i.e. 2-core, common screening
Conductor cross-
section 3 x 2 x 0.22 mm2 3 x 2 x 0.25 mm2 3 x 2 x 0.22 mm2
Operating capacity 0pF/m
Impedance 120 W at 4 KHz/100 W at 1 MHz

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Commissioning
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6 Commissioning
6.1 Connection
After the supply voltage is connected, the green LED in the voltage connector and
the PWR and UL LEDs on the display panel must light up. f the LED in the
connector lights up red, the polarity of the power supply is reversed.
6.2 Preliminary considerations
Due to the complexity of field bus programming with the NTERBUS it is
unfortunately very difficult to make generally valid statements about
commissioning.
One very important aspect of the operation of an extended identification system
on the NTERBUS is the time response of the overall system. The question "How
long after the positioning of a data carrier in front of a R/W head will the read data
be available in my computer?" is answered with the aid of knowledge of the
NTERBUS protocol structure and the following formula:
t
t
= [13 * (6 + n) + 1.5 * m] * t
bit
+ t
sw
+ t
PH
t
t
= transfer time
n = number of usable data bytes (per node, only apply input or output data byte),
here: 10 bytes
m = number of remote bus stations installed
t
bit
= bit duration, where t
bit
= 2 µs at 500 kBit/s or t
bit
= 0.5 µs at 2 MBit/s
t
sw
= software run time, where t
sw
= 200 µs
t
PH
= runtime on the transmitting medium, on copper t
PH
= 0.016 ms*l/km where l
is the length of the remote bus cable in km.
On large projects, or if you have little experience of programming an NTERBUS
system, you should always construct a laboratory set up of your application and
test the data transfer to the NTERBUS master before installing the system in the
plant.
Warning!
Before commissioning, check once again that the connections are correct.
Before commissioning, familiarize yourself with the system of communication
between your interface module and the read/write station (see chapter 7).
Commissioning requires accurate knowledge of NTERBUS and the programming
of your master device.

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Commissioning
6.3 Device settings
You must set the various parameters prior to commissioning.
The parameters are volatile and non-volatile parameters. Volatile parameters are
reset to their default setting when the system is switched off and on again.
Non-volatile parameters
Volatile parameters
Note!
The "CMD" manufacturer-independent program is available for planning,
commissioning and diagnosing NTERBUS networks.
Details of this program and information on the general theme of NTERBUS are
available from:
NTERBUS-S-Club
Postfach 1108
D-32817 Blomberg, Germany
http://www.interbusclub.com/de
Tel. +49 52 35 / 34 21 00
Fax +49 52 35 / 34 12 34
Caution!
Device not configured or configured incorrectly
System failure caused by incorrectly configured device
Configure the device prior to commissioning.
Parameter Default setting Value range
General
LCD contrast 50 3 ... 71
LCD light On On / off
Language English English / German
Multiplex mode off On / off
R/W hea
Trigger mode off On / off
Tag type 99 00 ... FF
INTERBUS interface
Baud rate 500 kBits/s 500k / 2M
Data hold time 0d x 10 ms 0d ... 255d x 10 ms
Parameter Default setting Value range
R/W hea
Password mode Off on / off
Password 00000000 00000000 ... FFFFFFFF