Pepperl+Fuchs WILSEN.sonic.level WS-UCC4000 User manual

Manual
WILSEN.sonic.level
WS-UC*-F406-B41*
Manual

With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical Industry, published
by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elek-
troindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause:
"Expanded reservation of proprietorship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: [phone] - 0
E-mail: [e-mail]
North American Headquarters
Pepperl+Fuchs Inc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: [phone]
E-mail: [email protected].com
Asia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: [phone]
E-mail: [email protected].com
https://www.pepperl-fuchs.com

Manual WILSEN.sonic.level WS-UC*-F406-B41*
Contents
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1 Introduction................................................................................................................ 4
1.1 Content of this Document............................................................................. 4
1.2 Target Group, Personnel ............................................................................... 4
1.3 Symbols Used ................................................................................................ 4
1.4 Intended Use .................................................................................................. 5
1.5 General Safety Notice.................................................................................... 6
1.6 Declaration of Conformity............................................................................. 6
2 System Description ................................................................................................... 8
3 Integration into a LoRa Network .............................................................................. 9
4 Establishing a Connection to the Device .............................................................. 12
5 Mounting................................................................................................................... 16
5.1 Installation Conditions ................................................................................ 16
5.2 Mounting Instructions ................................................................................. 16
6 Measurement Data Acquisition and Data Transfer of the WILSEN.sonic.level.. 20
7 Parameterization/Information with the WILSEN app............................................ 21
7.1 Menu Structures .......................................................................................... 21
7.2 App Settings Menu ...................................................................................... 22
7.3 Ultrasonic Sensor Submenu....................................................................... 23
7.4 GPS Configuration Submenu ..................................................................... 29
7.5 LoRaWAN Configuration Submenu............................................................ 30
7.6 Device Configuration Submenu ................................................................. 34
7.7 Device Information Submenu ..................................................................... 36
8 Servicing................................................................................................................... 39
9 Replacing the Battery.............................................................................................. 40
10 Cleaning.................................................................................................................... 43
11 Repair........................................................................................................................ 44
12 Disposal.................................................................................................................... 45

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Manual WILSEN.sonic.level WS-UC*-F406-B41*
Introduction
1 Introduction
1.1 Content of this Document
This document contains information required to use the product in the relevant phases of the
product life cycle. This may include information on the following:
•Product identification
•Delivery, transport, and storage
•Mounting and installation
•Commissioning and operation
•Maintenance and repair
•Troubleshooting
•Dismounting
•Disposal
The documentation comprises the following parts:
•This document
•Datasheet
In addition, the documentation may comprise the following parts, if applicable:
•EU-type examination certificate
•EU declaration of conformity
•Attestation of conformity
•Certificates
•Control drawings
•Instruction manual
•Functional safety manual
•Other documents
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-
ing lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation, com-
missioning, operation, maintenance, and dismounting of the product. The personnel must have
read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
Note
For full information on the product, refer to the further documentation on the Internet at
www.pepperl-fuchs.com.
Note
For specific device information such as the year of construction, scan the QR code
on the device. As an alternative, enter the serial number in the serial number search
at www.pepperl-fuchs.com.

Manual WILSEN.sonic.level WS-UC*-F406-B41*
Introduction
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1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory
that you observe these warning messages for your personal safety and in order to avoid prop-
erty damage.
Depending on the risk level, the warning messages are displayed in descending order as fol-
lows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note
This symbol brings important information to your attention.

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Manual WILSEN.sonic.level WS-UC*-F406-B41*
Introduction
1.4 Intended Use
The WILSEN.sonic.level wireless ultrasonic sensor is used to remotely monitor fill levels in con-
tainers, tanks, and silos. It is part of Pepperl+Fuchs' WILSEN (wireless sensor) IoT sensor
product family, which wirelessly transmits data directly to the internet.
The fill level is measured at regular intervals and transmitted to the internet via a radio interface.
The measurement and transmission interval can be parameterized via a Bluetooth interface
and by using an app for mobile end devices. It is also possible to access the device remotely
via the radio interface. This allows you to query or change parameter values.
The wireless sensor also features a GPS geolocation function. Temperature and battery control
functions are used to monitor the status of the sensor.
Only use recommended original accessories.
1.5 General Safety Notice
Responsibility for planning, assembly, commissioning, operation, maintenance,
and dismounting lies with the plant operator.
Installation and commissioning of all devices may be performed only by trained and qualified
personnel.
It is dangerous for the user to make changes and/or repairs. Additionally, doing so voids the
warranty and excludes the manufacturer from any liability. In the event of any serious errors,
stop using the device. Secure the device against unintended operation. To have the device
repaired, return it to your local Pepperl+Fuchs representative or your sales center.
Note
The device must not be used in hazardous areas.
Warning!
Risk of fire due to improper use.
Damaged or defective lithium-ion batteries are a major fire hazard. Ensure that the battery is
protected from mechanical damage, short circuits, and excessive heat load during servicing
and while the wireless ultrasonic sensor is being operated. The permissible ambient tempera-
tures from -25 °C to +70 °C and the permissible storage temperatures from -40 °C to +85 °C
must always be observed. The device enclosure and ultrasonic sensor enclosure comply with
flammability class V-0(AO) according to IEC 60695-11-10 and therefore must not be operated
in areas with an automatic extinguishing system. Devices with damaged batteries must be
removed immediately, taken out of operation, and stored safely in accordance with local fire
prevention regulations.
Warning!
Risk of injury if battery is defective!
This device uses a high-energy cell for voltage supply. This battery contains lithium and thionyl
chloride. If these substances are released, the appropriate protective measures must be
observed. Refer to the safety data sheet.
In case of leakage, contact with the skin or eyes may cause severe irritation and burns. Inhala-
tion of electrolyte vapors may affect the upper respiratory tract and lungs.
Note
The safety data sheet for lithium-thionyl chloride batteries can be found online at www.pepperl-
fuchs.com, on the product detail page for the respective wireless ultrasonic sensor WS-UCC*-
F406-B15-B41-* under "Documents."

Manual WILSEN.sonic.level WS-UC*-F406-B41*
Introduction
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1.6 Declaration of Conformity
This product was developed and manufactured in line with the applicable European standards
and directives.
The product manufacturer, Pepperl+Fuchs Group, 68307 Mannheim, Germany, has a certified
quality assurance system that conforms to ISO 9001.
Caution!
Risk of unauthorized sensor access due to unprotected access data.
To use and operate the WILSEN.sonic.level wireless ultrasonic sensor safely, access data such
as passwords and the application key must be protected. The plant operator is responsible for
protecting this data; the operator must document the access data, protect it from unauthorized
access, and keep it safe.
Note
Disposal
Electronic waste is dangerous. When disposing of the equipment, observe the current statutory
requirements in the relevant country of use and local regulations.
Note
A declaration of conformity can be requested from the manufacturer.
ISO9001

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Manual WILSEN.sonic.level WS-UC*-F406-B41*
System Description
2 System Description
The WILSEN.sonic.level wireless ultrasonic sensor is used to remotely monitor fill levels in con-
tainers, tanks, and silos. It is part of Pepperl+Fuchs' WILSEN (wireless sensor) IoT sensor
product family, which wirelessly transmits data directly to the internet.
The fill level is measured at regular intervals and transmitted to the internet via a radio interface.
The measurement and transmission interval can be parameterized via a Bluetooth interface
and by using an app for mobile end devices. It is also possible to access the device remotely
via the radio interface. This allows you to query or change parameter values.
To transfer the measurement data, you must integrate the IoT sensors with LoRaWAN interface
into a LoRaWAN network. This requires additional system components such as a LoRa gate-
way and LoRa network server (LNS).
The following figure illustrates the topology of integrating a WILSEN.sonic.level wireless ultra-
sonic sensor into a LoRaWAN network.
Figure 2.1
LoRa GatewayWILSEN.sonic.level
IoT Sensors Radio Connection Network Access Data Processing
Sensor Parametrization
LoRa Network Server (LNS) Application Server
IP Connection IP ConnectionLoRa Wireless
Bluetooth Wireless
Note
You can find more information on the LoRaWAN standard at:
https://lora-alliance.org

Manual WILSEN.sonic.level WS-UC*-F406-B41*
Integration into a LoRa Network
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3 Integration into a LoRa Network
The WILSEN.sonic.level wireless ultrasonic sensor sends the measurement data to be trans-
mitted cyclically in the standardized LoRaWAN protocol via a radio interface. To do this, the
sensor must be logged into a corresponding LoRaWAN network. The sensor can join a net-
work once it has been registered with the LoRa network server.
The following figure illustrates the topology of integrating a WILSEN.sonic.level wireless ultra-
sonic sensor into a LoRaWAN network.
Figure 3.1
LoRa Wireless Connection
The measurement data collected by the sensor is transmitted to the LoRaWAN network at reg-
ular time intervals in the format of an encrypted hexadecimal value chain (payload). This pay-
load is received by one or more gateways and translated into the internet protocol (IP format).
The translated payload is transmitted from the gateway to the LoRa network server via a cable
Ethernet line or a wireless connection.
LoRa Network Server and Application Server
The LoRa network server (LNS) filters the incoming data packets, assigns them to the corre-
sponding sensors, and forwards them to an application server. The application server decrypts
the data packets and saves the sensor data they contain. The data can be retrieved and dis-
played from the application server memory at a later time by the data user's processing soft-
ware application.
Registering the Sensor with a LoRa Network Server
To register the WILSEN.sonic.level with a LoRa network server, a customer account with the
corresponding software service is required. Services usually make their registration procedure
available in dialog form. Familiarize yourself with the details of your network server.
The objective of the registration procedure is to exchange software keys, which contain the
unique device authentication and an encryption of the sensor data to be transmitted (measure-
ment data).
LoRa GatewayWILSEN.sonic.level
IoT Sensors Radio Connection Network Access Data Processing
Sensor Parametrization
LoRa Network Server (LNS) Application Server
IP Connection IP ConnectionLoRa Wireless
Bluetooth Wireless
Note
In a separate document, Pepperl+Fuchs describes the procedure for registering a
WILSEN.sonic.level using the example of registering with "The Things Network (TTN)"
community network.
You can download the document online from the product detail page for the respective WS-
UC*-F405-B41-* wireless ultrasonic sensor at www.pepperl-fuchs.com.

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Manual WILSEN.sonic.level WS-UC*-F406-B41*
Integration into a LoRa Network
Device Authentication
When using LoRaWAN, the device is uniquely identified via the Device EUI. This is provided
by the device manufacturer and transferred to the LoRa network server (LNS).
With the WILSEN.sonic.level, you will find this 16 digit number in hexadecimal format by con-
necting to the device using the WILSEN app. The "LoRaWAN Configuration" menu in the app
displays the device-specific Device EUI. Alternatively, the Device EUI can also be found on the
nameplate and the packaging label of the device, or in the individual serial number credential
list in csv format provided by Pepperl+Fuchs on request.
To structure the system, some LNS services still use a 16-digit Application EUI / Join EUI as
an additional identification feature.
For more information, familiarize yourself with the details in the description provided by your
LNS provider. If an Application EUI / Join EUI is provided by the LNS or if you create one your-
self, you must enter it in the Application EUI / Join EUI field in the WILSEN app (See chapter
7).
If you want to use the Application EUI / Join EUI provided by the sensor unit, you will find it in
the WILSEN app in the "LoRaWAN Configuration" menu. Alternatively, it is also included in the
individual serial number credential list in csv format provided by Pepperl+Fuchs on request.
Encryption of Telemetry Data
With LoRaWAN, sensor data is always transmitted from the sensor to the application server in
an encrypted format. The AES128 standard is used for this end-to-end encryption.
WILSEN.sonic.level uses the 32 digit application key to encrypt the measurement data to be
transmitted. Select the over-the-air activation (OTAA) registration procedure for your LoRa net-
work server. Some network servers will then provide you with an application key. Alternatively,
the application key provided by the sensor unit can be transferred to the intended LoRa envi-
ronment.
The application key provided by the sensor unit can be found via the WILSEN app in the
"LoRaWAN Configuration" menu. Alternatively, it is also included in the individual serial number
credential list in csv format provided by Pepperl+Fuchs on request.
An application key provided by a network server must then be transferred to the sensor using
the WILSEN app. (See chapter 7.5).
Once the registration information has been exchanged between WILSEN.sonic.level and the
LoRaWAN network server or application server, the data transfer can be started.
If the sensor is within the detection range of a LoRa gateway and is connected to this gateway,
the sensor immediately starts to contact the LoRa network server.
See chapter 7 "Parameterization/Information with the WILSEN app" for setting the transmission
intervals using the WILSEN app.
Payload
The regularly measured sensor data is transmitted to the LoRa network server on the internet at
adjustable transmission intervals. The structure of this usable data is referred to as a payload.
The payload of a transmission packet is a string of up to 51 bytes of hexadecimal num-
bers—the contents of which must be interpreted on the receiving side using a payload
decoder. The structure of the payload for the WILSEN.sonic.level is described in an additional
document regarding the payload.
LoRa network server providers provide various tools for decoding the payload on the receiving
side. Some providers make it very easy to create such a decoder using a form template, e.g., in
JavaScript. Other providers offer an input field for a finished piece of program code in JavaS-
cript. Please familiarize yourself with the specific details of the payload decoder of your respec-
tive provider.
Pepperl+Fuchs provides a downloadable payload decoder in JavaScript format on its homep-
age. You can open this script using a text editor and copy and paste it into the input field for the
payload decoder of the LNS provider.

Manual WILSEN.sonic.level WS-UC*-F406-B41*
Integration into a LoRa Network
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Note
You can download the payload description and the payload decoder for your
WILSEN.sonic.level online from the product detail page for the respective WS-UC*-F406-B41*
wireless ultrasonic sensor at www.pepperl-fuchs.com. See the Documents and Software
areas.

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Manual WILSEN.sonic.level WS-UC*-F406-B41*
Establishing a Connection to the Device
4 Establishing a Connection to the Device
Prerequisites
A mobile device that meets the following prerequisites is required to connect and subsequently
parameterize the device via the Bluetooth interface:
•Operating systems: Android version 5 or higher / iOS version 12.4 or higher
•Minimum Bluetooth version: 4.0 or higher (Bluetooth Low Energy must be supported)
•Bluetooth is enabled on the mobile device
•Location detection is enabled on the mobile device
•Mobile device has an internet connection
•Mobile device has an account set up on Google Play or the Apple App Store
1. Go to the App Store on your mobile device and search for the Pepperl+Fuchs "WILSEN" app or
scan the following QR code.
Figure 4.1 WILSEN in Google Play
Figure 4.2 WILSEN in the Apple App Store
2. Follow the instructions to download and install the app.
3. Open the app by tapping the app icon.
Figure 4.3
Note
On the mobile device, make sure that Bluetooth and location detection (GPS)
are switched on and that the associated app permissions have not been
restricted by the user.

Manual WILSEN.sonic.level WS-UC*-F406-B41*
Establishing a Connection to the Device
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The WILSEN app Device Discovery will appear. Available devices within detection range
will be displayed after a short time.
Figure 4.4
4. Tap on the desired device to connect it to the app.
Tip
By entering the desired device name or part of it, you can reduce the number
of devices displayed in the list in accordance with the search.
The "Sort" icon to the right of the input field allows you to sort the displayed
devices according to various criteria. However, you can also use this to
completely disable a specific sort order. In this case, newly found devices are
simply added to the end of the list.
Tip
When using the iOS version of the app, the system will issue a pairing request
during the connection setup process and this must be confirmed by the user.

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Manual WILSEN.sonic.level WS-UC*-F406-B41*
Establishing a Connection to the Device
5. Enter the default password 00000000 within 30 seconds when commissioning a new device or
enter the valid password for a device that is already known and confirm by pressing OK.
Figure 4.5
The app will switch to the Sensor Status & Configuration menu, which displays current
sensor values and provides access to sensor settings.
Figure 4.6

Manual WILSEN.sonic.level WS-UC*-F406-B41*
Establishing a Connection to the Device
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Caution!
High Power Consumption during Bluetooth Connection
To ensure the longest possible battery life, keep the connection time between the mobile
device and the wireless ultrasonic sensor via Bluetooth and the app as short as possible.
The Bluetooth connection between the sensor and the app is automatically terminated if there
is no further user activity for five minutes.
Note
Temporary Block after Three Incorrect Password Entries
If the password is incorrectly entered three times in a row, the device is blocked from
reconnecting via Bluetooth for a specific period of time.
This is indicated by the "Blocked" sign in the device list. It also contains a note indicating when
the device will be accessible via Bluetooth again. The blocked period is increasingly extended
after every three attempts if an incorrect password entered several times, even after the device
is unlocked.

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Manual WILSEN.sonic.level WS-UC*-F406-B41*
Mounting
5 Mounting
5.1 Installation Conditions
To ensure proper functioning, you must observe the following installation conditions when
mounting the wireless ultrasonic sensor in a container, tank, or silo:
•Installing the wireless ultrasonic sensor in shielded environments made of metal or other
conductive components usually has a significant effect on the wireless connection and
wireless range. These effects must be taken into account accordingly in such installation
situations.
•The ultrasonic transducer must be aligned in the direction of the filling material to be mea-
sured.
•There must be no interfering elements in the sensing range of the ultrasonic sensor.
Depending on the contour, the adjustable sensor configuration may be used to exclude
interfering struts in the container. For more information, contact the application specialists
at Pepperl+Fuchs.

Manual WILSEN.sonic.level WS-UC*-F406-B41*
Mounting
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5.2 Mounting Instructions
The wireless ultrasonic sensor is delivered pre-mounted on a mounting base for easy and
quick mounting in a container, tank, silo, etc. The mounting base enables various mounting
points.
The following drawings show the dimensions and mounting points of the wireless ultrasonic
sensor versions.
WS-UCC2500-F406-*
Figure 5.1
84.4 66.4
100 82
ø 23
ø 47.8
40.5
81
64
71
15.6 150.8 15.6
91
(22.98)
(22.98)
45°
127 162
7x45° (4x)
M4 (4x)
ø 9 (2x)
M6 (8x)
ø 65
63
6
(182) (182)
6

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Manual WILSEN.sonic.level WS-UC*-F406-B41*
Mounting
WS-UCC4000-F406-*
Figure 5.2
84.4 66.4
100 82
ø 31
ø 47.8
40.5
81
64
71
15.6 150.8 15.6
91
(22.98)
(22.98)
45°
127 162
7x45° (4x)
M4 (4x)
ø 9 (2x)
M6 (8x)
ø 65
63
6
(182) (182)
6

Manual WILSEN.sonic.level WS-UC*-F406-B41*
Mounting
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WS-UC7000-F406-*
Figure 5.3
You can attach the mounting base to an installation location via the following points:
•Via the front sides using two 9 mm thru–holes with M8 screws and flat washers.
•Via the underside of the mounting base using the eight M6 tapped holes with a maximum
screw-in depth of 7 mm and a tightening torque of  1 Nm.
ø 92.5
6
66.1
133
40.5
81
7 x 45°
10
ø 44.9
66.484.4
182
6
45°
ø 9 (2x)M4 (4x)
91M6 (8x)
63
ø 65
127
162
182

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Manual WILSEN.sonic.level WS-UC*-F406-B41*
Measurement Data Acquisition and Data Transfer of the WILSEN.sonic.level
6 Measurement Data Acquisition and Data Transfer of the
WILSEN.sonic.level
The figure below illustrates the sequence of measurement data acquisition and data evaluation
of the WILSEN.sonic.level in conjunction with the triggers that trigger them.
Figure 6.1 Ablaufdiagramm Messwerterfassung und Messwertauswertung
Measurement Sequence
The ultrasonic measurement always consists of the actual measured value acquisition by
sending out an ultrasound package and measuring the echo delay time to detect the distance
to the object in the sensing range and a corresponding fill level.
Optionally, you can set a measurement sequence instead of a single measurement, i.e., a
sequence of several individual measurements at defined time intervals. These measurements
are then evaluated, e.g., on the basis of averaging and optionally further parameters, and cal-
culated to provide a result.
Alternatively or in addition, the collected data can optionally be filtered using post-processing
filters. This can be to further stabilize or optimize the measured value output for a specific appli-
cation.
Data Transfer
The ultrasound measurement sequence described above, with any optionally selected compo-
nents, is triggered by the expiration of a set "LoRa transmission interval" (see chapter 7.5).
The values determined from the ultrasonic measurement (distance in mm and fill level in %) are
then transferred alongside more information with the "Payload 1."
Alternatively or in addition, the same set ultrasonic measurement sequence is triggered by the
expiration of the "GPS acquisition interval" (see chapter 7.4). In this case, the GPS position is
also determined.
The values determined from the ultrasonic measurement (distance in mm and fill level in %) are
then transferred alongside the acquired GPS position and more information with the "Payload
2."
Ultrasonic Measurement
Measurement value acquisition(ultrasonic)
Post-processing/filtering
Transmission
LoRaWAN „Payload 1“
Distance
[mm]
Fill Level [%]
Temperature
[°C]
Battery Status
Transmission
GPS Geoposition
[lat./long.]
Trigger:
-
-
Tr i g g e r :
LoRA Transmission
Interval
GPS Geopositioning
GPS Acquisition
Interval
Distance
[mm]
Fill Level [%]
Temperature
[°C]
Battery Status
Evaluation of the measurement values
LoRaWAN „Payload 2“