Performax 241-0958 User manual

OSCILLATING TOOL
241-0958
Owner’s Manual
PRODUCT SPECIFICATIONS
Rating:
120 V, 60 Hz AC
Amperes:
2.8 A
Variable speed:
10,000–22,000 OPM (no load)
Oscillating angle:
3.2°
Weight:
3 lb 0 oz (1.35 kg)
Need Assistance?
Call us on our toll free customer support line:
1-866-349-8665
Technical questions
Replacement parts
Parts missing from package

2
Product specifications ………….………………………………………………………………...
1
Table of contents ……………………………………………………………………...………....
2
General safety warnings ……………………………………………………………..……….....
3–4
Eye, ear & lung protection ……………………………………………………………………....
3–4
Electrical safety ……………………………………………………………………….……….....
4
Power tool safety ……………………………………………………………………...………....
5–6
General safety rules …………………………………………………………………..………....
5
Work area safety ………………………………………………………….…………..……….....
5
Electrical safety ……………………………………………………………………….……….....
5
Personal safety ………………………………………………………………………..……….....
5–6
Power tool use and care .……………………………………………………………. ………....
6
Service ………………………………………………………………………………………….....
6
Specific safety rules …………………………………………………………………..……….....
7
Symbols ………………………………………………………………………………….………..
8
Know your oscillating tool ……………………………………………………….………...........
9
Assembly and operating ……………………………………………………………..……….....
10–16
Installing accessories …………………………………………………………………………....
10–11
Installing sandpaper …………………………………………………………………..………....
11
ON/OFF switch ………………………………………………………………………..……….....
11–12
LED worklight ………………………………………………………………………….……….....
12
Speed control wheel ……………………………………………………………….........……….
12
Flush cutting a door jamb and casing for installing flooring ………………………………....
13
Cutting a hole in wood flooring to install a heating vent …………………………..………....
14
Cutting a hole in drywall for installing an electrical outlet box …………………………….....
14–15
Using the detail sander attachment ………………………………………………………….....
16
Using the scraper blade ……………………………………………………………...……….....
16
Maintenance …………………………………………………………………………..……….....
17–18
Exploded view ………………………………………………………………………………….....
19
Parts list ………………………………………………………………………………..……….....
20–21
Warranty ……………………………………………………………………….……………….....
22
TABLE OF CONTENTS

3
EYE, EAR & LUNG PROTECTION
This instruction manual includes the following:
General Safety Rules
Specific Safety Rules and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Use hearing protection, particularly during extended
periods of operation of the tool, or if the operation is noisy.
!
GENERAL SAFETY WARNINGS
WARNING: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions. The important
precautions, safeguards and instructions appearing in this manual are not
meant to cover all possible situations. It must be understood that common
sense and caution are factors which cannot be built into the product.
!

4
ELECTRICAL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 120 V AC operation. It must be
connected to a 120 V AC, 15 A circuit that is protected by a time-delayed
fuse or circuit breaker. To avoid shock or fire, replace power cord
immediately if it is worn, cut or damaged in any way.
GENERAL SAFETY WARNINGS
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN
OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are
known to cause cancer, birth defects, or other genetic abnormalities. These
chemicals include:
Lead from lead-based paints
Crystalline silica from bricks, cement, and other masonry products
Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how
often this type of work is performed. In order to reduce exposure to these
chemicals, work in a well-ventilated area, and use approved safety
equipment, such as a dust mask that is specifically designed to filter out
microscopic particles.
!
SAVE THESE INSTRUCTIONS FOR REFERENCE

5
WARNING: Read all safety warnings
and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for future
reference.
Work area safety
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric
shock.
Avoid body contact with earthed or
grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an
increased risk of electric shock if your body is
earthed or grounded.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or
entangled cords increase the risk of electric
shock.
When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of a ground fault
circuit interrupter (GFCI) reduces the risk of
electric shock.
Personal safety
Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
Use personal protective equipment. Always
wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the
switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energizing power tools that have the
switch on invites accidents.
Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
Dress properly. Do not wear loose clothing
or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in
moving parts.
POWER TOOL SAFETY
!
SAVE THESE INSTRUCTIONS FOR REFERENCE

6
Personal safety –cont’d
If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
Power tool use and care
Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation. If
damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Hold power tool by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden
wiring or its own cord. Contact with a "live"
wire will make exposed metal parts of the tool
"live" and shock the operator.
Use clamps or another practical way to
secure and support the workpiece to a stable
platform. Holding the work by hand or against
your body leaves it unstable and may lead to
loss of control.
Service
Have your power tool serviced by a qualified
repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
POWER TOOL SAFETYPOWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE

7
WARNING: Know your oscillating tool.
Do not plug the tool into the power source
until you have read and understand this
Instruction Manual. Learn the tool’s
applications and limitations, as well as the
specific potential hazards related to this tool.
Following this rule will reduce the risk of electric
shock, fire, or serious injury.
Always wear eye protection. Any
power tool can throw foreign
objects into your eyes and cause
permanent eye damage. ALWAYS
wear safety goggles (not glasses) that comply
with ANSI safety standard Z87.1. Everyday
glasses have only impact resistant lenses. They
ARE NOT safety glasses.
WARNING: Glasses or goggles not in
compliance with ANSI Z87.1 could cause
serious injury when they break.
Always keep hands out of the path of the saw
blade. Avoid awkward hand positions where a
sudden slip could cause your hand to move into
the path of the saw blade.
Secure workpiece. Use clamps or a vice to hold
the workpiece. It is safer than using your hand
and it frees both hands to operate the tool.
Make sure there are no nails or foreign objects
in the part of the workpiece to be cut or sanded.
To avoid injury from accidental starting, always
remove the plug from the power source before
installing or removing an accessory.
Never use dull blades in the tool. They will cut
slower, leave rough cuts and break easily due to
added pressure and excessive heat. They will
also overload the motor and cause premature
failure of the tool.
Never use damaged or bent blades. They will be
brittle and break easily possibly causing injury to
the operator.
Never touch a saw blade immediately after
using the tool. The blade will be extremely
hot and will burn your hand.
Only use accessories designed for use with this
tool.
SPECIFIC SAFETY RULES
SAVE THESE INSTRUCTIONS FOR REFERENCE
!
!

8
V
Volts
A
Amperes
Hz
Hertz
W
Watts
kW
Kilowatts
Microfarads
L
Liters
kg
Kilograms
H
Hours
N/cm2
Newtons per square
centimeter
Pa
Pascals
Min
Minutes
S
Seconds
Alternating current
Three-phase alternating
current
Three-phase alternating
current with neutral
Direct current
No load speed
Alternating or direct
current
Class II construction
Splash-proof
construction
Watertight construction
Protective grounding at
grounding terminal,
Class I tools
Revolutions or
reciprocations per
minute
Diameter
Off position
Arrow
Warning symbol
SYMBOLS
This symbol designates that this tool is
listed with U.S. requirements by
ETL Testing Laboratories, Inc.
Conforms to UL Std. 60745-1, 60745-2-4.
3042597
JD2480U
LISTED
WARNING: Some of the following symbols may appear on the oscillating tool.
Study these symbols and learn their meaning. Proper interpretation of these symbols
will allow for more efficient and safer operation of this tool.
!

9
KNOW YOUR OSCILLATING-TOOL
ACCESSORIES
OSCILLATING TOOL COMPONENTS
KEY
DESCRIPTION
QTY
A
1 1/4” Wood & drywall
saw blade
1
B
1 1/4” Metal saw blade
1
C
2” Rigid scraper blade
1
D
3 1/2 “ Half round wood &
drywall saw blade
1
E
Triangular sanding pad
1
F
Triangular sandpaper
60 grit
120 grit
240 grit
9
9
9
AB
CD
EF
ON/OFF
switch
Speed control
wheel
Air vents
Open back
accessory holder
Hex key
LED
worklight
Tool less accessory
holder release lever
Closed back
accessory holder

10
INSTALLING ACCESSORIES
All accessories are installed on this oscillating
tool in a similar manner. For the purposes of
describing the accessory installation, the
triangular sanding pad and the metal cutting
blade have been illustrated.
DANGER: Always remove the plug from
the power source before installing or
removing accessories or sandpaper. Failing
to remove the plug from the power source
may result in the tool accidentally being
started and causing serious injury to the
operator.
This oscillating tool has been designed for use
with either open back or closed back
accessories. No tools are required to install
open back accessories. A 5mm hex key is
required for installing closed back accessories.
Installing open back accessories
1. Use the 5mm hex key (1) to remove the
closed back accessory screw (2) and the
two closed back accessory blade holder
components (3) (Fig. 1).
NOTE: Save these blade holder components as
they are required for installing closed back
blades on the tool.
2. Lift the tool less accessory holder release
lever (4) up and toward the front of the tool
as far as it will go (5) (Fig. 2).
NOTE: This will open the tool less blade holder
(6) to accept the accessory.
3. Insert the accessory mount (7) into the
opened accessory holder.
4. Align the accessory mounting slots and
holes with the accessory mounting teeth
(8) in the accessory mount.
NOTE: The slots and holes in the accessory
must be engaged with the matching teeth on the
accessory holder to allow the accessory to be
secured within the accessory holder.
5. Move the tool less accessory release lever
back to it’s original position (4) to clamp the
accessory into the accessory holder.
NOTE: Check to make sure the accessory
mounting pins are still aligned with the slots and
holes in the accessory mount.
Installing closed back accessories
The closed back blade mounting system allows
the use of closed back accessories with this
oscillating tool. For convenience, either closed
back or open back accessories may be used.
For illustrative purposes, an open back blade is
shown.
ASSEMBLY AND OPERATING
NOTE: The drawings in the assembly and
operating section of this manual may
differ slightly from the tool you purchased.
!
Fig. 1
4
5
6
7
8
Fig. 2

11
Installing closed back accessories –cont’d
1. Place the inner accessory washer (1) onto
the spindle (2) (Fig. 3).
NOTE: Make sure the keys (3) of the inner
accessory washer are engaged in the matching
slots (4) in the tool less accessory holder.
2. Place the accessory mount (5) onto the
pins in the inner accessory washer (6).
3. Place the outer accessory washer (7) over
the accessory mount.
NOTE: Make sure the slots in the outer
accessory washer (8) are engaged with the
mounting pins of the inner accessory washer.
4. Screw the accessory screw (9) into the
spindle and tighten using the 5mm hex key
(10).
NOTE: After tightening the accessory screw,
check to make sure the accessory is properly
aligned with the mounting pins.
INSTALLING SANDPAPER
1. Install the hook & loop sanding pad (1)
onto the tool (Fig. 4).
2. Firmly press the sandpaper (2) onto the
hook & loop pad.
NOTE: Press the sandpaper firmly onto the
hook & loop pad.
3. To remove the sandpaper, simply peel the
sandpaper away from the hook & loop pad
(Fig. 5).
ON/OFF SWITCH
1. To turn the tool ON, slide the ON/OFF
switch (1) toward the front of the tool
(Fig. 6).
2. To turn the tool OFF, slide the ON/OFF
switch toward the rear of the tool.
Fig. 3
1
234
5
6
789
10
ASSEMBLY AND OPERATING
Fig. 4
1
2
Fig. 5

12
ON/OFF SWITCH –cont’d
LED WORKLIGHT
This tool is equipped with an LED worklight
(Fig. 7). The worklight (1) will automatically turn
ON when the tool is plugged into the power
supply. It will turn OFF when the plug is
removed from the power supply.
SPEED CONTROL WHEEL
The speed of the tool can be adjusted to run the
tool at speeds varying between 10,000 OPM
and 22,000 OPM by rotating the speed control
wheel (1) located toward the rear of the tool
housing (Fig. 8).
1. To increase the speed, rotate the speed
control wheel to the right.
2. To decrease the speed, rotate the speed
control wheel to the left.
NOTE: Speed #1 is the lowest speed. “MAX” is
the highest speed.
The optimal speed setting will vary depending
upon the type of accessory being used, the
surface being worked and the complexity of the
project. For general recommendations, see the
chart on the following page.
Project
Accessory
Speed
Balsa wood
Wood blade
Low
Drywall
Half circle
blade
Maximum
Restoring
windows
Half circle
blade
Medium
Door jamb
Wood blade
Maximum
Door casing
Wood blade
Med / max
Wood
dowels
Wood blade
Maximum
Floor vent
Wood blade
Med / max
PVC pipe
Wood blade
Medium
Glued
flooring
Scraper
Medium
Sanding
Sander
Med / max
ASSEMBLY AND OPERATING
Fig. 6
1
Fig. 7
1
Fig. 8
1

13
FLUSH CUTTING A DOOR JAMB AND
CASING FOR INSTALLING FLOORING
The oscillating tool can be used to flush cut a
door jamb and casing to allow space for the new
flooring to fit neatly under the door jamb and
casing. For the purpose of demonstrating the
procedure, floor tile is being used.
1. Install the end cutting saw blade for wood
in the tool (Fig. 1 & 2 on Pages 10 & 11).
NOTE: The blade should be centered on the
tool housing and NOT installed in the 90°
position.
2. Place a scrap piece of floor tile (1) on the
floor about 1/2" (12.5 mm) from the door
jamb (2) (Fig. 9).
NOTE: Make sure the “good” side of the tile is
facing upward to provide a smooth surface for
the blade to follow.
3. Place the tool with the saw blade (3) lightly
touching the surface of the tile and the
cutting teeth NOT touching the surface to
be cut.
4. Set the speed to the fastest speed
(Fig. 8 on Page 12).
5. Turn the tool ON (Fig. 6 on Pages 11 &
12).
6. When the tool reaches its maximum set
speed, carefully plunge the blade into the
door jamb while sliding the blade along the
floor tile.
NOTE: Hold the tool tightly and do not put too
much forward pressure on the saw blade when
cutting, as this will cause the tool to vibrate
excessively.
7. Continue to make several plunge cuts until
the bottom of the door jamb and casing are
completely cut off and the loose pieces (4)
can be easily removed.
Follow the same basic procedure for installing
carpet, using a thicker spacer that is the same
thickness of the carpet being installed.
ASSEMBLY AND OPERATING
WARNING
!
For safety reasons, the operator must read
the sections of this Owner’s Manual entitled
“GENERAL SAFETY WARNINGS”, “POWER
TOOL SAFETY”, “SPECIFIC SAFETY
RULES” and “SYMBOLS” before using this
oscillating tool.
Verify the following every time the
oscillating tool is used:
1. Safety glasses, safety goggles, or face
shield are being worn.
2. Hearing protection is being worn.
3. The blade or sandpaper is in good
condition.
4. The accessory is properly tightened
onto the accessory holder of the tool.
Failure to observe these safety rules will
significantly increase the risk of injury.
Fig. 9
1
2
3
4

14
CUTTING A HOLE IN WOOD FLOORING TO
INSTALL A HEATING VENT
The oscillating tool can be used to cut a hole in
wood flooring for installing a heating vent.
1. Install the plunge cutting saw blade for
wood in the tool (Fig. 1 & 2 on Pages 10 &
11).
NOTE: The blade should be centered on the
tool housing and NOT installed in the 90°
position.
2. Place the floor vent on the floor and use a
soft lead pencil to trace the required
rectangular hole (1) on the flooring
(Fig. 10).
3. Place the saw blade (2) near the floor
surface in the middle of one of the cutting
lines.
4. Set the tool speed at a medium speed
(Fig. 8 on Page 12).
5. Turn the tool ON (Fig. 6 on Pages 11 &
12).
NOTE: The tool and blade should be at a 45°
angle to the floor to allow the corner of the blade
to plunge cut into the flooring.
6. While holding the tool tightly, slowly plunge
the corner of the blade into the flooring until
it cuts through the flooring. Once the
plunge cut is complete, set the tool to its
highest speed and complete the cut to the
corner of the rectangle.
7. Turn the saw OFF, remove it from the cut
and proceed to cut in the opposite direction
to complete the cut for the first side of the
rectangle.
8. Repeat steps #4, #5 & #6 to cut the
remaining three sides of the rectangle.
9. When all cuts are complete, use a flat
blade screw driver to carefully pry the cut-
out from the floor.
NOTE: Do NOT use the saw blade to pry the
cut-out from the floor. You will break the blade.
If the cut-out is not easy to pry from the floor,
check to make sure each line is cut completely
into the corner of the rectangle.
CUTTING A HOLE IN DRYWALL FOR
INSTALLING AN ELECTRICAL OUTLET BOX
The oscillating tool can be used to cut a hole in
drywall for installing an electrical outlet box.
1. Install the half circle saw blade for wood &
drywall in the tool (Fig. 1 & 2 on Pages 10
& 11).
NOTE: The blade should be centered on the
tool housing and NOT installed in the 90°
position.
2. Place the outlet box on the drywall and use
a soft lead pencil to trace the required
rectangular hole (1) on the drywall
(Fig. 11).
ASSEMBLY AND OPERATING
Fig. 10
1
2

15
CUTTING A HOLE IN DRYWALL FOR
INSTALLING AN ELECTRICAL OUTLET BOX –
cont’d
3. Place the corner edge of the saw blade (2)
near the drywall in the middle of one of the
cutting lines.
4. Set the speed to the highest speed (Fig. 8
on Page 12).
5. Turn the tool ON (Fig. 6 on Pages 11 &
12).
6. When the tool reaches its maximum speed,
carefully plunge the blade into the drywall
until it cuts through the drywall. Complete
the cut to the corner of the rectangle.
NOTE: Hold the tool tightly and do not put too
much pressure on the saw blade when cutting.
7. Turn the saw OFF, remove it from the cut
and proceed to cut in the opposite direction
to complete the cut for the first side of the
rectangle.
8. Repeat steps #4, #5 & #6 to cut the
remaining three sides of the rectangle.
9. When all cuts are complete, use a flat
blade screw driver to carefully pry the cut-
out from the drywall.
NOTE: Do NOT use the saw blade to pry the
cut-out from the drywall. You will break the
blade. If the cut-out is not easy to pry from the
drywall, check to make sure each line is cut
completely into the corner of the rectangle.
ASSEMBLY AND OPERATING
Fig. 11
1
2

16
USING THE DETAIL SANDER ATTACHMENT
1. Install the sanding pad on the oscillating
tool (Fig. 1 & 2 on Pages 10 & 11).
2. Install the sandpaper on the sanding pad
(Fig. 4 on Page 11).
3. Set the speed control wheel between #5
and MAX (Fig. 8 on Page 12).
4. Turn the switch ON (Fig. 6 on Pages 11 &
12).
This tool is designed for detail sanding on small
surface areas. Place the sandpaper surface of
the sanding pad on the workpiece to be sanded.
Keep the tool moving to avoid gouging the
surface. Use coarse sandpaper and lower
speeds when sanding rough surfaces and for
removing previous finishes. Use fine sandpaper
and higher speeds to produce the smoothest
surface.
USING THE SCRAPER BLADE
1. Install the scraper blade on the oscillating
tool (Fig. 1 & 2 on Pages 10 & 11).
2. Set the speed control wheel to #4 (Fig. 8
on Page 12).
3. Turn the switch ON (Fig. 6 on Pages 11 &
12).
When using the scraper blade to scrape old
finishes or glue from a workpiece, place the
under side of the blade flat on the workpiece
surface and then lift upward on the rear of the
tool to allow the blade to form a very slight angle
with the workpiece surface. Feed the blade
slowly into the material that is to be removed.
Do not force the tool as slower travel speeds will
produce better cutting action and reduce the risk
of gouging the workpiece.
When using the scraper blade to cut carpet,
place a scrap workpiece under the carpet where
the cut is being made. Set the speed to #6, turn
the tool so the scraper blade is at right angles
(perpendicular) to the carpet and then feed the
blade into the carpet.
ASSEMBLY AND OPERATING

17
GENERAL
WARNING: When servicing, use only
identical replacement parts. The use of any
other part may create a hazard or cause
product damage.
DO NOT use solvents when cleaning plastic
parts. Plastics are susceptible to damage from
various types of commercial solvents and may
be damaged by their use. Use a clean cloth to
remove dirt, dust, oil, grease etc.
WARNING: Do not allow brake fluids,
gasoline, petroleum-based products,
penetrating oils, etc. to come into contact
with plastic parts. They contain chemicals
that can damage, weaken or destroy plastic.
DO NOT abuse power tools. Abusive practices
can damage the tool and the workpiece.
WARNING: DO NOT attempt to modify
tools or create accessories. Any such
alteration or modification is misuse and
could result in a hazardous condition leading
to possible serious injury. It will also void
the warranty.
LUBRICATION
All of the bearings in this tool are lubricated with
a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions.
Therefore, no further lubrication is required.
REPLACING THE CARBON MOTOR
BRUSHES
The carbon motor brushes will wear down and
require replacing. The time intervals between
replacements will vary depending upon the
torques being achieved and the hours of use. It
is recommended that the brushes be checked
after each 10 hours of use. When the length of
the carbon brush reaches 1/4" (6.35 mm), the
brushes should be replaced.
WARNING: Make sure the oscillating
tool is unplugged from the power source.
Removing worn motor brushes
1. Remove any accessory that has been
installed on the tool.
2. Lay the tool on its left side on a towel or on
corrugated (Fig. 12).
3. Remove 5 screws (1) from the right hand
side of the handle (2) using a #2
screwdriver.
NOTE: The two screws at the rear of the handle
(3) are shorter than the other three. These must
be replaced in the same position when replacing
the handle screws.
4. Carefully lift off the right hand half of the
handle.
NOTE: Make sure you note the positioning of
the speed control wheel and all the wires. They
must be placed in exactly the same position
when reassembling the handle.
MAINTENANCE
!
!
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!
1
2
3
Fig. 12

18
REPLACING THE CARBON MOTOR
BRUSHES - cont’d
5. Use a small slot screwdriver to lift the end
of the coil spring (4) upward and place it on
top of the spade connector (5) (Fig. 13).
6. Use small needle nose pliers to pull the
braided wire spade connector (6) from the
spade terminal (7).
7. Carefully grasp the braided copper brush
wire (8) and lift the carbon brush (9) from
the brush holder (10).
Installing new motor brushes
8. Once the old carbon brush has been
removed, use a SOFT DRY brush to
carefully remove all cutting dust from the
brush holder and install the new carbon
brush in the reverse order that was used to
remove the worn carbon brush.
9. Reinstall the new carbon brush in reverse
order of paragraphs 5, 6 & 7.
NOTES:
a) Make sure the braided brush wire is routed
EXACTLY the same as the original.
b) Make sure the end of the coil spring is
placed on top of the carbon brush (Fig. 13).
10. Replace the right hand half of the handle.
NOTES:
a) Make sure the speed control wheel and all
wires are placed in exactly the same
position as they were when the right hand
handle was removed.
b) Do NOT replace the handle screws until
the second motor brush has been
replaced.
11. Grasp the reassembled handle and turn
the tool onto its right side and remove the
left half of the handle.
12. Remove and replace the second carbon
motor brush using the same procedures
noted above.
13. Once the second motor brush has been
replaced, reposition the left half of the
handle, making sure the speed control
wheel and all wires are placed in exactly
the same position as they were when the
left half of the handle was removed.
14. Replace the left half of the handle, making
sure it fits properly and that all six screws
are fully tightened in place.
NOTE: Make sure the two shorter screws are
installed in the rear of the handle where the
power cord enters the handle.
MAINTENANCE
Fig. 13
4
5
67
8
9
10

19
EXPLODED VIEW
1
2
3
4
56
789
10 11 12 13 14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45 46
47
48
49
50
51
52
53

20
WARNING: When servicing, use only original equipment replacement parts. The
use of any other parts may create a safety hazard or cause damage to the oscillating tool.
Any attempt to repair or replace electrical parts on this oscillating tool may create a safety
hazard unless repairs are performed by a qualified technician. For more information, call
the Toll-free Helpline, at 1-866-349-8665.
Always order by PART NUMBER, not by key number.
Key #
Part #
Part Name
Quantity
1
3110010229
Left cover
1
2
1220050017
LED light assembly
1
3
2040310038
Bushing
1
4
4030010107
Screw ST3.9X19
7
5
2020230006
Blade holder release lever
1
6
2010160028
Eccentric pivot block
1
7
2040160178
Pin
1
8
3110010229
Right cover
1
9
4030010096
Screw ST3.9X12
3
10
4100050001
Circlip 4
1
11
4010050002
Ball bearing 625
1
12
3140020049
“O”ring
1
13
2040310039
Bearing support
1
14
4010010036
Ball bearing 608-2Z
1
15
1010210011
Rotor
1
16
4010010035
Ball bearing 627-2Z
1
17
2030100077
Magnetic-iron-block
1
18
2010170028
Magnetic-iron
1
19
2020050078
Drive assembly housing
1
20
3150050092
Air baffle
1
PARTS LIST
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