Peri 019200 User manual

Trolley with Winch
Item no. 019200
Edition 01 | 2015
Translation of the Original Instructions for Use

Introduction
Standard Configuration 1
Intended Use 3
Instructions for Use 3
Technical Data 4
Safety Instructions 5
Test Certificate 8
Markings 9
Load-Bearing Capacity 9
Permissible Weights and Heights 10
Part A Applications
A1 MULTIPROP 12
A2 PERI UP Rosett 14
A3 PERI UP Rosett Plus 16
A4 PD 8 / PD 8 Eco 18
Part B Transportation and Storage
B1 Transport 20
B2 Storage 21
Part C Operations
C1 Commissioning 22
C2 Transporting Loads 23
C3 Winch 24
C4 Dismantling of the Lifting Trolley 25
Part D Maintenance and Repairs
D1 Mechanics 26
D2 Cleaning 27
D3 Remedial Action for Malfunctions 28
Part E Disposal
E1 Procedure 29
Appendix
Components 30
EC-Declaration of Conformity 34
Translation of the Original Instructions for Use
Trolley with Winch
Content

1
2
1
7, 8
6
23
7, 8
6
3
3
3
1
99
Trolley with Winch
Introduction
Translation of the Original Instructions for Use
1 Basic Unit with Lifting Frame
2 Connectors MP
3 Connectors PERI UP Rosett
6 Winch with Crank
7 Type Plate
8 Inspection Plate
9 Holder for Connectors
Standard Assembly with
Connection MP
With Connector PERI UP Rosett

2
4
1
7, 8
4
6
4
4
1
7, 8
5
6
5
9 9
Translation of the Original Instructions for Use
Trolley with Winch
Introduction
With Connection PD 8 / PD 8 Eco
1 Basic Unit with Lifting Frame
4 Connectors PERI UP Rosett Plus
5 Connectors PD 8
6 Winch with Crank
7 Type Plate
8 Inspection Plate
9 Holder for Connectors

3
Trolley with Winch
Introduction
Translation of the Original Instructions for Use
PERI products have been designed for
exclusive use in the industrial and com-
mercial sectors only by suitably trained
personnel.
These Instructions for Use contain infor-
mation for ensuring correct handling and
application.
The product described here is used ex-
clusively for horizontally moving PERI
system slab tables and shoring towers:
– MULTIPROP,
– PERI UP Rosett,
– PERI UP Rosett Plus,
– PD 8 / PD 8 Eco.
The corresponding connection is used
for each respective application.
When moving, the Trolley with Winch is
to be used in pairs on the tower / table.
The product described here corresponds
to the relevant provisions and regulati-
ons of the current EU Directive MRL
2006/42/EC.
These Instructions for Use serve as the
basis for the project-related risk assess-
ment as well as instructions for the pro-
vision and use of the system by the con-
tractor (user). However, they do not
replace them.
Intended Use
The Trolley with Winch is to be used at
an ambient temperature of -20 °C to
+60 °C.
Instructions for Use
The use in a way not intended or devia-
ting from the intended use according to
the Instructions for Use represents a
misapplication with a potential safety
risk.
Only PERI original components may be
used. The use of other products and
spare parts is not allowed.
Changes to PERI components are not
permitted.

4Translation of the Original Instructions for Use
Trolley with Winch
Introduction
Technical Data
Trolley with Winch
Permissible load-bearing capacity in centre 1000 kg
Dimensions without Connectors
Width 1.261 m
Length 1.130 m
Min. height 1.540 m
Max. height 2.280 m
Weight 162.0 kg
Total weight with Connectors
MULTIPROP 176.3 kg
PERI UP Rosett 183.5 kg
PERI UP Rosett Plus 183.2 kg
PERI PD 8 / PD 8 Eco 173.0 kg

5
Trolley with Winch
Introduction
Translation of the Original Instructions for Use
Safety Instructions
General
For the application and inspection of our
products, the current safety regulations
and guidelines must be observed in the
respective countries where they are
being used.
When using PERI products, the Instruc-
tions for Use as well as the information
on the type plate must be observed!
PERI products may not be used with a
missing or illegible type plate and/or in-
spection sticker!
The contractor must ensure that the In-
structions for Use are available at all
times for the users and that they are fully
understood!
Always comply with the safety instruc-
tions and permissible loads.
PERI products to be used accordingly so
that persons are never put at risk in any
way!
Diese Anleitung ist eine Erweiterung zur Betriebsanleitung EGV 14 / EGV 16 der
Fa. Still und beschreibt die PERI spezifischen Anforderungen an den Tischlift PTL.
Key
Safety
Instructions Visual Check
Note
Safety
gloves
Safety shoes
Tip
Risk of crushing
Safety helmetLoad-bearing point
Safety goggles
Do not use damaged PERI products!
All persons using the PERI products
must carry out a check for any visible de-
fects before usage (e.g. deformations,
cracks, fractures)!
The contractor must ensure the stability
throughout all phases of construction. He
must ensure and verify that all occuring
loads are safely transferred.
In the event of unfavourable weather
conditions, e.g.
– poor visibility (fog),
– strong winds,
– snow
suitable precautions and measures are to
be taken in order to ensure both work
and operational safety as well as stability.
For a better understanding, detailed illus-
trations are partly incomplete. The safety
installations which have possibly not
been featured in these detailed drawings
must nevertheless be available.

6Translation of the Original Instructions for Use
Trolley with Winch
Introduction
Product-Specific
Ensure loads are evenly balanced when
being picked up! Loads must be suffici-
ently stable both in their form and positi-
on so that the load does not move during
transportation!
The Trolley with Winch may be used only
by those persons who have been suffici-
ently trained to use it and have also de-
monstrated their ability to handle the
equipment to the official representative
of the operator.
All safety features must be checked be-
fore work begins.
With the PERI Trolley with Winch, loads
are to be moved only during calm or light
wind conditions! Safe moving of the ele-
ments must be ensured at all times!
Depending on the wind-exposed surface,
load and the wind speed, safety can be
affected during transportation! A decision
regarding safe use is to be taken on site!
Persons are not permitted to be trans-
ported on the Trolley with Winch nor the
load itself!
Check the functionality of the winch be-
fore every use! Check that the securing
pawls function correctly!
Always lift up or set down loads smooth-
ly without any jerking!
Before the moving procedure begins, re-
move or secure all loose parts!
Before releasing the load from the PERI
Trolley with Winch, ensure that the load
is in a safe and secure position!
The PERI Trolley with Winch is to be posi-
tioned and secured to ensure that it can-
not tip over, fall or slide away!
Do not use the PERI Trolley with Winch in
potentially explosive conditions!
Always use the PERI Trolley with Winch
in pairs! When lifting and lowering, ensu-
re that the load is not tilted!
Use load-securing equipment on the Trol-
ley with Winch in accordance with cur-
rent regulations!
The load-bearing capacity of 1.0 t for the
Trolley with Winch must not be excee-
ded!
Safety Instructions

7
Trolley with Winch
Introduction
Translation of the Original Instructions for Use
Safety Instructions
Apart from the operator, ensure that no
other persons are within the range of
movement.
The contractor must ensure that no un-
authorized person operates the Trolley
with Winch.
The contractor must ensure that the re-
quired personal protective equipment re-
quired for the assembly, modification or
dismantling of the Trolley with Winch is
available and is used as intended.
Storage and Transportation
Do not drop the Trolley with Winch.
Ensure that the Trolley with Winch is cor-
rectly stored and transported so that its
position cannot be unintentionally chan-
ged.
Use suitable lifting equipment for trans-
porting the Trolley with Winch.
Only remove the lifting equipment if the
position of the Trolley with Winch can no
longer be unintentionally changed.
When moving the Trolley with Winch, en-
sure that components are picked up and
set down so that unintentional falling
over, falling apart, sliding or rolling is avo-
ided.
The Trolley with Winch is to be moved
and set down on clean, level and suffici-
ently load-bearing surfaces only.
PERI products must be protected against
the effects of the weather and aggres-
sive substances!
The areas on the jobsite used to move
the Trolley with Winch must be free of
obstacles, tripping hazards, recesses and
offsets as well as being slip-resistant.
For transportation, the surface must have
sufficient load-bearing capacity.

8
Trolley with Winch
Introduction
Translation of the Original Instructions for Use
The test certificate must include:
1. Date and scope of the inspection with
details of any possible sub-tests to be
carried out.
2.Result of the inspection with details
of identified defects.
3.Assessment, whether there are con-
cerns regarding continued operations.
4.Details on any necessary follow-up in-
spections.
5.Name and contact details of the in-
spector.
The contractor has to ensure that the
elimination of all defects which were de-
termined during the inspection are re-
corded in the test certificate.
The contractor shall ensure that the test
certificates can be viewed on request.
Test Certificate
Periodic Inspections
The inspections shall be carried out at
least once a year (shorter intervals in diffi-
cult operating conditions) by an compe-
tent person. The inspections are essenti-
ally visual and functional tests. The
condition of the components regarding
damage, wear, corrosion, or other
changes is to be assessed.
The inspection will determine, among
other things, the completeness and effec-
tiveness of the safety equipment.
As basis for the test certificate within
Germany, the BG Regulation for Industrial
Trucks D27 (V. Inspection §37 – §39) is to
be taken into account.
For inspections outside of Germany, the
current safety regulations and guidelines
applicable in the respective countries
where the tests are carried out must be
observed.
The contractor (operator) is required to
keep records of the periodic inspections.

9
Markings
Warning
The Trolley with Winch is not to be
used if the type plate and/or inspec-
tion plate are unreadable or missing!
Arrange an inspection to be carried out by
an competent person and then attach
new type plate and/or inspection plate!
Type Plate
Markings comply with the requirements
of the Machine Directive 2006/42/EC.
(Fig. 1)
Inspection Plate
It documents the next inspection date.
Example PERI inspection plate:
September 2016
(Fig. 2)
Trolley with Winch
Introduction
Translation of the Original Instructions for Use
Fig. 1
Fig. 2
Load-Bearing Capacity 1000 kg
Fig. 3
Perm. load-bearing capacity of the
winch: 1000 kg
(Fig. 3)
Danger
Material damage!
– Do not use the Trolley with Winch for
releasing loads!
– Slab tables and shoring towers must
be spindled free of loads before
being picked up!

10
Trolley with Winch
Introduction
Translation of the Original Instructions for Use
Permissible Weights and Heights
Longitudinal direction requirements:
MULTIPROP ≥ MRK 120
PERI UP Rosett ≥ UH 150
PERI UP Rosett Plus ≥ UBS 150
Longitudinal direction requirements:
PD 8 / PD 8 Eco Diagonal Brace ≥ DK 150
Total weight
Tower / Table
Longitudinal direction
of travel
Table height up to
Transverse direction
of travel
Table height up to
0 – 300 kg 600 cm 600 cm
301 – 400 kg 700 cm 650 cm
401 – 500 kg 800 cm 700 cm
501 – 600 kg 800 cm 700 cm
601 – 800 kg 800 cm 650 cm
801 – 1000 kg 750 cm 600 cm
1001 – 1200 kg 700 cm 550 cm
1201 – 1400 kg 650 cm 550 cm
1401 – 1600 kg 650 cm 500 cm
1601 – 2000 kg 600 cm 500 cm
Weight of table Longitudinal direction
of travel
Table height up to
Transverse direction
of travel
Table height up to
0 – 300 kg 300 cm 250 cm
301 – 400 kg 400 cm 300 cm
401 – 500 kg 500 cm 350 cm
501 – 600 kg 600 cm 400 cm
601 – 2000 kg 670 cm 500 cm
Table 1
Table 2

11
Trolley with Winch
Introduction
Translation of the Original Instructions for Use
Permissible Weights and Heights
MULTIPROP
Permissible MRK Frames for tables and towers
Aluminium
frame
Perm. lifting
capacity [kg]
MRK 296 350
MRK 266 – 225 440
MRK 201.5 560
Steel frame Perm. lifting
capacity [kg]
MRK 150 880
MRK 137.5 920
MRK 120 1000
Warning
Do not exceed the perm. load-bearing capacity (1.0 t)!
Slab table: approx. 15 m2
MULTIPROP Tower 6.0 m: 8 x MP 350
6 x MRK 296
6 x MRK 150
Result:
from Table 1: table weight 800 – 1000 kg – longitudinal direction of travel:
table height up to 750 cm
horizontal direction of travel: table height up to 600 cm
from Table 3: perm. lifting capacity of MRK 150 = 880 kg > 471.5 kg
15 m2x 40 kg/m2= 600.0 kg
8 x 19.5 kg (MP 350) = 156.0 kg
6 x 16.3 kg (MRK 150) = 98.0 kg
6 x 14.9 kg (MRK 296) = 89.0 kg
= 471.5 kg / side
Table weight:
Tower weight:
Total weight
Table 3
Calculation example:
The slab table is picked up by the Trolley with Winch on the MRK Frame 150
and moved.

12
2.2
2.1
2.3
2.3
2.4
2.3
6
2.5
a
c
b
Trolley with Winch
Part A Applications
Translation of the Original Instructions for Use
A1 MULTIPROP
A1.1 Connector MP (galv., blue zinc-
plated)
Assemble Connectors (2.1, 2.2) so that
the safety pawls (2.3) face outwards in
each case.
(Fig. A1.01)
Fig. A1.02
Fig. A1.01
A1.2 Assembly
Depending on the connection height, the
connectors can be mounted at two posi-
tions.
Position I: assembly using holes b + c
Connecting height: min. 0.40 m, max.
1.60 m.
Position II: assembly using holes a + b
Connection height: min. 0.90 m, max.
2.10 m.
(Fig. A1.02)
1. Turn Connectors (2.1 + 2.2) so that the
holding pockets (2.4) are pointing
upwards and in the direction of moving.
2.Attach to the corresponding holes by
means of the winged screws (2.5).
3.Pre-adjust connection height with the
winch (6).
(Fig. A1.02)

13
a
c
b
2.4
2.3
6.1
Trolley with Winch
Part A Applications
Translation of the Original Instructions for Use
A1 MULTIPROP
A1.3 Lifting of Tables and Towers
If the max. connection height of 2.10 m
of the Trolley with Winch has been excee-
ded, the support spindles must be scre-
wed back until the frame is securely posi-
tioned in the Connector MP!
(Fig. A1.03)
Alternatively, two additional frames can
be mounted at the most suitable height.
(Fig. A1.04)
A1.4 Starting Operations
1. Push the Trolley with Winch under the
bottom MULTPROP frame making sure
it is positioned centrally.
2.Adjust the connection height with the
winch so that the frame is always sup-
ported by 4 holding pockets (2.4).
(Pockets a + b or b + c)
3.Raise the load by turning the hand
crank (6.1) in a clockwise direction. The
safety pawls (2.3) are automatically
pushed upwards at the rear, fall in a for-
ward direction and thus secure the fra-
me against lifting. (Fig. A1.05)
Visual check of the safety pawls.
Fig. A1.03
Fig. A1.05
min. 40 cm, max. 1.60 m
min. 90 cm, max. 2.10 m
Fig. A1.04

14
3.2
3.1
3.3
3.3
3.4
3.3
6
3.5
3.7
3.7
3.6
Trolley with Winch
Part A Applications
Translation of the Original Instructions for Use
A2 PERI UP Rosett
A2.1 Connector Rosett
(RAL 9016, traffic white)
For a tower width of 1.50 m.
(Fig. A2.01)
Assemble Connectors Rosett (3.1, 3.2) so
that the safety pawls (3.3) face outwards
in each case. (Fig. A2.02)
A2.2 Assembly of Connector Rosett
1. Turn Connectors Rosett (3.1 + 3.2) so
that the holding pockets (3.4) are poin-
ting upwards and in the direction of
moving.
2.Attach to the corresponding holes by
means of the winged screws (3.5).
3.Pre-adjust connection height with the
winch (6). (Fig. A2.02)
A2.3 Assembly of Telescopic Tube
Rosett
Attach Telescopic Tube Rosett on the right
and left using pins and cotter pins (3.6).
The support hooks (3.7) of the telescopic
tubes are pointing in the direction of mo-
ving.
(Fig. A2.02)
Fig. A2.01
Fig. A2.02
1,5 m

15
6.1
6
3.3
3.7
3.7
3.8
D
3.4
D
Trolley with Winch
Part A Applications
Translation of the Original Instructions for Use
A2 PERI UP Rosett
A2.4 Lifting ofTables and Towers
A2.5 Starting Operations
1. Push the Trolley with Winch and the
Telescopic Tubes Rosett centrally under
the Rosetts (3.8).
2.Adjust the height by means of the
winch (6) so that the rosetts are con-
nected to the support hooks (3.7) and
the Ledger with the holding pockets
(3.4).
(Fig. A2.05)
3.Raise the load by turning the hand
crank (6.1) in a clockwise direction. The
safety pawls (3.3) are automatically
pushed upwards at the rear, fall in a for-
ward direction and thus secure the
Ledger against lifting. (Fig. A2.03)
A2.6 PERI UP Rosett Spindle Extension:
Min. 8 cm. (Fig. A2.03)
Visual check of the safety pawls.
Mount the Diagonal (D) in the connector
area of the Trolley with Winch on the in-
side of the tower. (Fig. A2.04)
Fig. A2.03
Fig. A2.05
min. 8 cm
Fig. A2.04