Perkins M92 Instruction Manual

®
User’s Handbook
Betriebsanleitung
Brukerhåndbok
GB
Part No TPD 1397EGN
M92
M115T
G
N

TPD1397EGN Title
Perkins M92 and M115T
Marine Diesel Engines /
Perkins M92 und M115T
Diesel-Bootsmotoren /
Perkins M92 og M115T
Diesel marinemotor
User’s handbook /
Betriebsanleitung
Brukerhåndbok
Four cylinder diesel engine for commercial and
pleasure boat applications / Vierzylinder-Dieselmotoren
für gewerblich genutzte und Freizeitboote / Firesylindret
dieselmotor til yrkes- og lystbåter
Publication TPD 1397EGN, Issue 10.
© Proprietary information of Wimborne
Marine Power Centre, all rights reserved.
The information is correct at the time of print.
Published in March 2013 by Wimborne Marine
Power Centre, Wimborne, Dorset, BH21 7PW
England
Tel: [phone] Fax: [phone]
796001 E-mail: [email protected]
www.perkins.com/marine
Veröffentlichung TPD 1397EGN, Ausgabe 10.
© Wimborne Marine Power Centre, alle Rechte
vorbehalten. Die Informationen entsprechen
dem Stand bei Drucklegung. Veröffentlicht im
März 2013 durch Wimborne Marine Power
Centre, Dorset, England BH21 7PW
Tel: [phone], Fax: [phone]
796001, E-mail: [email protected],
www.perkins.com/marine
Publikasjon TPD 1397EGN, utgave 10.
© All informasjon tilhører Wimborne Marine
Power Centre, alle rettigheter forbeholdt.
Informasjonen i denne boken var korrekt ved
trykking. Trykket i mars 2013 av Wimborne
Marine Power Centre, Wimborne, Dorset,
England BH21 7PW
Tel: [phone], Fax: [phone]
796001, E-mail: [email protected],
www.perkins.com/marine

Title TPD1397EGN

TPD1397EGN Contents
1 General information
Introduction.....................................................................................................................15
How to care for your engine ...........................................................................................16
Safety precautions..........................................................................................................17
Engine guarantee ...........................................................................................................19
Engine identication .......................................................................................................19
Perkins companies .........................................................................................................20
2 Engine views
Introduction.......................................................................................................................9
Location of engine parts .................................................................................................10
Front and left side view (A) of an M92 engine................................................................10
Rear and right side view (B) of an M92 engine ..............................................................11
Location of engine parts .................................................................................................12
Front and left side view (A) of an M115T engine ............................................................12
Rear and right side view (B) of an M115T engine ..........................................................13
3 Operation instructions
How to use the control panel..........................................................................................15
Auxiliary control panel ....................................................................................................17
Fuse panel......................................................................................................................18
To renew fuses (A1, A2 and A3) .....................................................................................18
Start retard mechanism ..................................................................................................19
How to start the engine................................................................................................20
Preparations for an engine start .....................................................................................20
How to start a cold engine in cold conditions .................................................................21
How to start a warm engine, or if the ambient temperature is hotter than -10OC (14OF).21
How to stop the engine...................................................................................................22
Adjustment of engine speed range.................................................................................22
Running-in ......................................................................................................................22
Angle of tilt......................................................................................................................22
Free rotation of the propeller shaft or “trailing” ...............................................................23
Operation of the lever for gear selection .......................................................................23
Newage PRM 500D reverse gearbox (A).......................................................................23
ZF-Hurth HBW 450A (B).................................................................................................23
Emergency procedures ..................................................................................................24
If the engine stops ..........................................................................................................24
If there is a reduction in engine speed or a loss of power ..............................................24
If the warning lamp / audible warning for high coolant temperature operates................24
If a high-pressure fuel pipe is broken or has a crack......................................................25
If leakage occurs from a low pressure fuel pipe .............................................................25
If leakage of lubricating oil occurs: .................................................................................25
4 Preventive maintenance
Preventive maintenance periods ....................................................................................27

Contents TPD1397EGN
Schedules.......................................................................................................................28
How to ll the coolant circuit...........................................................................................31
How to drain the coolant circuit ......................................................................................32
Engines tted with keel coolers ......................................................................................32
How to check the specic gravity of the coolant.............................................................33
Specic gravity chart ......................................................................................................33
How to drain the raw water system ................................................................................35
How to check the impeller of the raw water pump..........................................................36
How to check the drive belt ............................................................................................38
How to adjust the belt tension ........................................................................................38
How to renew the element of the fuel lter .....................................................................39
Fuel pre-lter ..................................................................................................................40
Atomiser maintenance....................................................................................................40
Atomiser fault..................................................................................................................40
How to renew an atomiser..............................................................................................41
How to eliminate air from the fuel system.......................................................................43
How to renew the lubricating oil......................................................................................44
How to renew the canister of the lubricating oil lter ......................................................46
How to renew the lubricating oil of the Newage PRM 500D reverse gearbox................47
How to renew the lubricating oil of the ZF-HSW 450A reverse gearbox ........................49
How to renew the engine breather assembly .................................................................51
How to renew the element of the air lter.......................................................................52
M92 engines...................................................................................................................52
M115T Engines...............................................................................................................52
How to set the valve tip clearances................................................................................54
Seacock strainer.............................................................................................................56
Corrosion........................................................................................................................56
Supplementary tools.......................................................................................................56
Power take-off ................................................................................................................57
5 Engine uids
Fuel specication............................................................................................................59
Low temperature fuels....................................................................................................60
Winterkraftstoff ...............................................................................................................60
Drivstoff for lave temperaturer........................................................................................60
Lubricating oil specication.............................................................................................61
Viscosity chart ................................................................................................................61
Coolant specication ......................................................................................................62
6 Fault diagnosis
Problems and possible causes.......................................................................................64
List of possible causes ...................................................................................................65
7 Engine preservation
Introduction.....................................................................................................................71

TPD1397EGN Contents
Procedure.......................................................................................................................71
How to add antifreeze to the raw water system for engine preservation purposes........73
8 Parts and service
Introduction.....................................................................................................................75
Service literature.............................................................................................................75
Training...........................................................................................................................75
On-board spares kit........................................................................................................75
POWERPART recommended consumable products......................................................76
9 General data
Engine ............................................................................................................................79
Reverse gearbox ............................................................................................................79

Contents TPD1397EGN

TPD1397EGN Inhalt
1 Allgemeines
Einführung ......................................................................................................................15
Sicherheitshinweise........................................................................................................17
Garantie..........................................................................................................................19
Motor-Kennzeichnung ....................................................................................................19
Perkins-Niederlassungen ...............................................................................................20
2 Motoransichten
Einführung ........................................................................................................................9
Einbaulage von Bauteilen...............................................................................................10
Einbaulage von Bauteilen...............................................................................................12
3 Betriebshinweise
Armaturentafel................................................................................................................15
Zusätzliche Armaturentafel.............................................................................................17
Sicherungsfeld................................................................................................................18
Temperaturabhängiger Startanschlag ............................................................................19
Motor starten ..................................................................................................................20
Motor abstellen...............................................................................................................22
Drehzahlbereich einstellen .............................................................................................22
Motor einfahren ..............................................................................................................22
Neigungswinkel ..............................................................................................................22
Schraube mitschleppen..................................................................................................23
Wendegetriebe ...............................................................................................................23
Notmaßnahmen..............................................................................................................24
4 Wartung
Wartungsintervalle..........................................................................................................27
Wartungsplan .................................................................................................................29
Kühlsystem befüllen .......................................................................................................31
Kühlsystem entleeren.....................................................................................................32
Spezische Dichte des Kühlmittels prüfen .....................................................................33
Seewasserkreislauf entleeren ........................................................................................35
Pumpenrad der Seewasserpumpe prüfen......................................................................36
Keilriemen prüfen ...........................................................................................................38
Keilriemenspannung einstellen.......................................................................................38
Kraftstoflterelement wechseln.......................................................................................39
Kraftstoff-Vorlter erneuern ............................................................................................40
Einspritzdüsen................................................................................................................40
Schadhafte Einspritzdüsen.............................................................................................40
Einspritzdüsen austauschen...........................................................................................41
Kraftstoffsystem entlüften...............................................................................................43
Motoröl wechseln............................................................................................................44
Öllterpatrone wechseln.................................................................................................46

Inhalt TPD1397EGN
Getriebeöl beim Wendegetriebe Newage PRM 500D wechseln....................................47
Getriebeöl beim Wendegetriebe ZF-Hurth 450 wechseln ..............................................49
Kurbelgehäuseentlüftung erneuern ................................................................................51
Luftltereinsatz erneuern................................................................................................52
Ventilspiel einstellen .......................................................................................................54
Sieb im Seewasser-Absperrventil...................................................................................56
Korrosion ........................................................................................................................56
Bordwerkzeuge...............................................................................................................56
Kraftabnahme.................................................................................................................57
5 Betriebsstoffe
Kraftstoff-Spezikation....................................................................................................59
Motoröl-Spezikation......................................................................................................61
Kühlmittelspezikation....................................................................................................62
6 Fehlersuche
Probleme und mögliche Ursachen .................................................................................66
Mögliche Ursachen.........................................................................................................67
7 Konservierung
Einführung ......................................................................................................................71
Seewasserkreislauf zur Motorkonservierung mit Frostschutzmittel befüllen..................73
8 Ersatzteile und Service
Einführung ......................................................................................................................75
Serviceliteratur................................................................................................................75
Schulungen.....................................................................................................................75
Bordreparatursatz...........................................................................................................75
Empfohlene POWERPART Verbrauchsmaterialien........................................................76
9 Technische Daten
Motor ..............................................................................................................................80
Wendegetriebe ...............................................................................................................80